Pulse hot riveting device applied to CCS product
Through the combination of support components and vehicle movable components, automatic thermal rivet operation of aluminum-Bar FPC and NTC in CCS products is realized, solving the problems of high costs and troubles in installation and debugging in the prior art, and reducing energy consumption and mold replacement difficulty.
Patent Information
- Application Number
- CN202422232164.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The thermal rivet of the existing new energy CCS products of Aluminum Ba FPC and NTC is expensive and has troublesome installation and commissioning. The energy consumption of the constant temperature heating plate is high and the mold replacement is difficult.
The combination of support components, vehicle movement components, visual positioning components, pulse transformer and pulse thermal rivet assembly is adopted to realize automatic thermal rivet operation of aluminum-ba FPC and NTC through vacuum adsorption, screw motor mechanism and multi-rotor linear module.
It reduces the cost of thermal rivet, simplifies the installation and debugging process, improves the replacement efficiency, and realizes the automated thermal rivet function of CCS products.
Smart Images

Figure CN223310039U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hot riveting devices, in particular to a pulse hot riveting device applied to CCS products. Background Art
[0002] The aluminum bar FPC and NTC in the new energy CCS product need to be fixedly assembled together. In the existing technology, a constant temperature heating plate is generally used for hot riveting operations of the aluminum bar FPC and NTC. However, the hot riveting operation of the constant temperature heating plate consumes a lot of energy. At the same time, due to the high difficulty of mold change, installation and debugging, the cost of the constant temperature heating plate is also high, which cannot meet current needs. Therefore, a pulse hot riveting device applied to CCS products is provided to solve the above problems. Utility Model Content
[0003] One of the purposes of the utility model is to provide a pulse heat riveting device for CCS products, so as to solve the problems of high cost and troublesome installation and debugging of aluminum bar FPC and NTC heat riveting in existing new energy CCS products.
[0004] The utility model discloses a pulse heat riveting device for CCS products which can be realized by the following technical solutions:
[0005] The utility model discloses a pulse heat riveting device for CCS products, comprising a support assembly; a carrier motion assembly, which is movably arranged in the support assembly, and the carrier motion assembly drives the CCS product mounted thereon to move in the Y-axis direction; a plurality of visual positioning assemblies, which are respectively fixedly arranged in the support assembly and respectively arranged directly above the carrier motion assembly; a plurality of pulse transformers, which are respectively fixedly arranged in the support assembly; a pulse heat riveting assembly, which is movably arranged in the support assembly and directly above the carrier motion assembly, and the pulse heat riveting assemblies are respectively electrically connected to the plurality of pulse transformers;
[0006] Among them, the pulse hot riveting assembly includes two Y-axis motion mechanisms arranged relatively parallel to each other; X-axis multi-moving linear modules with both ends respectively arranged on the corresponding Y-axis motion mechanisms; and multiple hot riveting mechanisms respectively movably arranged on the X-axis multi-moving linear modules. The multiple hot riveting mechanisms respectively perform hot riveting operations on multiple aluminum bar FPCs and NTCs in CCS products.
[0007] In one embodiment, the support assembly includes a lower frame, and the carrier motion assembly and the pulse hot riveting assembly are respectively arranged on the lower frame; an upper frame is fixedly arranged on the lower frame, and multiple visual positioning assemblies and multiple pulse transformers are respectively fixedly arranged in the upper frame.
[0008] In one embodiment, the carrier motion assembly includes a screw motor mechanism, which is arranged on the lower frame; a plurality of guide rods arranged parallel to the Y-axis direction; and a carrier plate that is transmission-connected to the screw motor mechanism and slidably arranged on the plurality of guide rods.
[0009] In one embodiment, a limit block is fixedly provided on the guide rod; and a plurality of vacuum nozzles are provided on the carrier plate.
[0010] In one embodiment, the visual positioning assembly includes a mounting frame, which is fixedly arranged in the lower frame; a camera fixedly arranged on the mounting frame and facing the carrier plate; and a backlight source fixedly arranged on the mounting frame and arranged below the camera, which is a hollow ring structure.
[0011] In one embodiment, the Y-axis motion mechanism includes a support frame, which is fixedly arranged on the lower frame; a Y-axis linear module fixedly and horizontally arranged on the support frame, which is transmission-connected to one end of the X-axis multi-motor linear module.
[0012] In one embodiment, the hot riveting mechanism includes a sliding seat, which is slidably arranged on the X-axis multi-motor linear module; a lifting motor fixedly arranged on the sliding seat; a connecting block slidably arranged on the sliding seat and transmission-connected to the lifting motor; and a pulse hot riveting head fixedly arranged on the connecting block and electrically connected to the corresponding pulse transformer.
[0013] In one embodiment, the pulse heat riveting device for CCS products of the present invention further includes a control panel assembly and an indicator light; the control panel assembly is arranged on the support assembly; and the indicator light is fixedly arranged on the outside of the support assembly.
[0014] In one embodiment, the control panel assembly includes a mounting shell; a keyboard that can be accommodated in the mounting shell; a display screen and a plurality of buttons that are respectively arranged on the mounting shell.
[0015] In one embodiment, a receiving cavity is provided on the mounting shell, and the keyboard is movably disposed in the receiving cavity and can be received in the receiving cavity.
[0016] Compared with the prior art, the beneficial effects of the pulse heat riveting device applied to CCS products of the utility model are as follows:
[0017] The utility model discloses a pulse hot riveting device applied to CCS products, which fixes the CCS products on a carrier plate by means of vacuum adsorption; a screw motor mechanism drives the CCS products fixed on the carrier plate to move in the Y-axis direction, so that multiple visual positioning components can perform visual positioning operations on the CCS products; multiple pulse hot riveting heads drive the pulse hot riveting heads to perform hot riveting operations on the aluminum bar FPC and NTC in the CCS products according to the positioning data of the visual positioning components through the mutual cooperation of two Y-axis motion mechanisms, X-axis multi-motor linear modules and lifting motors, thereby realizing the automatic hot riveting function of the CCS products and reducing the hot riveting cost, effectively solving the problems of high hot riveting cost and troublesome installation and debugging of aluminum bar FPC and NTC in existing new energy CCS products, and having the characteristics of short changeover time and low cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1 This is a schematic structural diagram of a pulse heat riveting device used for CCS products in the utility model;
[0020] Figure 2 yes Figure 1 The figure shows the internal components of a pulse heat riveting device for CCS products, including a carrier motion component, a visual positioning component, a pulse heat riveting component, and a control panel component.
[0021] Figure 3 yes Figure 2 A schematic diagram of the structure of the vehicle motion component shown;
[0022] Figure 4 yes Figure 2 A schematic diagram of the structure of the visual positioning component shown;
[0023] Figure 5 yes Figure 2 The schematic structural diagram of the pulse heat riveting assembly shown includes a heat riveting mechanism;
[0024] Figure 6 yes Figure 5 The structural diagram of the hot riveting mechanism shown;
[0025] Figure 7 yes Figure 2 Exploded schematic diagram of the control panel assembly shown.
[0026] Indicated in the figure: 10, pulse hot riveting device; 11, support assembly; 111, lower frame; 1111, support foot; 112, upper frame; 12, carrier motion assembly; 121, screw motor mechanism; 122, guide rod; 1221, limit block; 123, carrier plate; 13, visual positioning assembly; 131, mounting bracket; 132, camera; 133, backlight; 14, pulse transformer; 15, pulse hot riveting assembly; 151, Y-axis motion mechanism; 1511, support bracket; 1512, Y-axis linear module; 152, X-axis multi-motor linear module; 153, hot riveting mechanism; 1531, sliding seat; 15311, guide rail; 1532, lifting motor; 1533, connecting block; 15331, slider; 1534, pulse hot riveting head; 16, control panel assembly; 161, mounting shell; 1611, accommodating cavity; 1612, display screen hole; 1613, button hole; 162, keyboard; 163, display screen; 164, button; 17, indicator light; 20, CCS product. DETAILED DESCRIPTION
[0027] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and illustrated in the drawings herein can be arranged and designed in various different configurations.
[0028] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are intended to fall within the scope of protection of the present invention.
[0029] See also Figure 1-Figure 7As shown, the utility model is a pulse heat riveting device 10 applied to CCS products, which mainly includes a support component 11, a carrier motion component 12, a plurality of visual positioning components 13, a plurality of pulse transformers 14, a pulse heat riveting component 15, a control panel component 16 and an indicator light 17; the support component 11 is a hollow cavity, which is the supporting body; the carrier motion component 12 is movably arranged in the support component 11, which drives the CCS product 20 set thereon to move in the Y-axis direction; the plurality of visual positioning components 13 are respectively fixedly arranged in the support component 11 and are respectively arranged directly above the carrier motion component 12, and the plurality of visual positioning components 13 cooperate with the components placed on the carrier motion component 12. The CCS product 20 on the component 12 is visually positioned; a plurality of pulse transformers 14 are fixedly arranged in the support assembly 11, which are electrically connected to the pulse hot riveting assembly 15 respectively; the pulse hot riveting assembly 15 is movably arranged in the support assembly 11 and is arranged directly above the carrier motion assembly 12, which performs hot riveting operations on the multiple aluminum bar FPCs and NTCs in the CCS product 20 placed on the carrier motion assembly 12; the control panel assembly 16 is arranged through the support assembly 11, which performs input control and display operations on the pulse hot riveting device 10; the indicator light 17 is fixedly arranged on the outside of the support assembly 11, which performs an alarm operation on the pulse hot riveting device 10. In this embodiment, the pulse hot riveting device 10 also includes a control assembly, which is electrically connected to the carrier motion assembly 12, the plurality of visual positioning assemblies 13, the plurality of pulse transformers 14, the pulse hot riveting assembly 15, the control panel assembly 16, and the indicator light 17. The control technology used is all existing technology, so its specific control process and structure are not described here in detail, as long as it meets the requirements of this application.
[0030] See also Figure 1 As shown, in this embodiment, the support assembly 11 includes a lower frame 111 and an upper frame 112. The lower frame 111 is a hollow cavity, and the carrier motion assembly 12 and the pulse hot riveting assembly 15 are respectively arranged on the lower frame 111; the upper frame 112 is fixedly arranged on the lower frame 111, and multiple visual positioning assemblies 13 and multiple pulse transformers 14 are respectively fixedly arranged in the upper frame 112, the control panel assembly 16 is arranged through the upper frame 112, and the indicator light 17 is fixedly arranged at the top of the upper frame 112; the lower end of the lower frame 111 is provided with multiple supporting feet 1111, and the multiple supporting feet 11111 facilitate the support operation of the lower frame 111.
[0031] See also Figure 1-Figure 3As shown, in this embodiment, the carrier motion assembly 12 includes a screw motor mechanism 121, a plurality of guide rods 122, and a carrier plate 123; the screw motor mechanism 121 is arranged on the lower frame 111; the plurality of guide rods 122 are respectively arranged in parallel along the Y-axis direction; the carrier plate 123 is transmission-connected to the screw motor mechanism 121 and slidably arranged on the plurality of guide rods 122. The screw motor mechanism 121 drives the carrier plate 123 to move in the Y-axis direction, and the plurality of guide rods 122 guide and limit the movement of the carrier plate 123 in the Y-axis direction. The CCS product 20 is fixedly arranged on the carrier plate 123. Specifically, a limit block 1221 is fixedly arranged on each guide rod 122, and the limit block 1221 limits the movement of the carrier plate 123 in the Y-axis direction. The carrier plate 123 is provided with a plurality of vacuum nozzles, and the CCS product 20 is adsorbed and fixed by the plurality of vacuum nozzles.
[0032] See also Figure 1 、 Figure 2 and Figure 4 As shown, in this embodiment, the visual positioning component 13 includes a mounting frame 131, a camera 132 and a backlight source 133; the mounting frame 131 is fixedly set in the lower frame 111; the camera 132 is fixedly set on the mounting frame 131 and faces the carrier plate 123, and performs visual positioning operations on the CCS product 20 on the carrier plate 123; the backlight source 133 is a hollow ring structure, which is fixedly set on the mounting frame 131 and is set below the camera 132, and the camera 132 can perform visual positioning operations on the CCS product 20 on the carrier plate 123 through the hollow ring on the backlight source 133.
[0033] See also Figure 1 、 Figure 2 and Figure 5 As shown, in this embodiment, the pulse hot riveting assembly 15 includes two Y-axis motion mechanisms 151, an X-axis multi-moving sub-linear module 152 and a plurality of hot riveting mechanisms 153; the two Y-axis motion mechanisms 151 are relatively parallel and arranged on the lower frame 111; the two ends of the X-axis multi-moving sub-linear module 152 are respectively arranged on the corresponding Y-axis motion mechanisms 151, and the two Y-axis motion mechanisms 151 synchronously drive the X-axis multi-moving sub-linear module 152 to move in the Y-axis direction; the plurality of hot riveting mechanisms 153 are respectively movably arranged on the X-axis multi-moving sub-linear module 152, and the X-axis multi-moving sub-linear module 152 respectively drives the plurality of hot riveting mechanisms 153 to move in the X-axis direction; through the mutual cooperation of the two Y-axis motion mechanisms 151 and the X-axis multi-moving sub-linear module 152, the plurality of hot riveting mechanisms 153 are driven to perform hot riveting operations on the plurality of aluminum bar FPCs and NTCs in the CCS product 20.
[0034] See also Figure 5As shown, specifically, the Y-axis motion mechanism 151 includes a support frame 1511 and a Y-axis linear module 1512; the support frame 1511 is fixedly set on the lower frame 111; the Y-axis linear module 1512 is fixedly set horizontally on the support frame 1511 and is transmission-connected to one end of the X-axis multi-motor linear module 152.
[0035] See also Figure 5 and Figure 6 As shown, in this embodiment, the hot riveting mechanism 153 includes a sliding seat 1531, a lifting motor 1532, a connecting block 1533 and a pulse hot riveting head 1534; the sliding seat 1531 is slidingly set on the X-axis multi-motor linear module 152, and the X-axis multi-motor linear module 152 drives the sliding seat 1531 to move in the X-axis direction; the lifting motor 1532 is fixedly set on the sliding seat 1531; the connecting block 1533 is slidingly set on the sliding seat 1531 and is transmission-connected to the lifting motor 1532, and the lifting motor 1532 drives the connecting block 1533 to move along the sliding seat 1531 in the Z-axis direction; the pulse hot riveting head 1534 is fixedly set on the connecting block 1533 and is electrically connected to the corresponding pulse transformer 14, and the pulse hot riveting head 1534 is used to perform hot riveting operations on multiple aluminum bars FPC and NTC in the CCS product 20. Specifically, at least one guide rail 15311 is vertically arranged on the sliding seat 1531; at least one slider 15331 is fixedly arranged on the connecting block 1533, which is slidably arranged on the corresponding guide rail 15311, thereby realizing the movement of the connecting block 1533 relative to the sliding seat 1531 in the Z-axis direction.
[0036] See also Figure 1 and Figure 7 As shown, in this embodiment, the control panel assembly 16 includes a mounting housing 161, a keyboard 162, a display screen 163, and a plurality of buttons 164; the mounting housing 161 is fixedly mounted on the upper frame 112; the keyboard 162 can be accommodated in the mounting housing 161, and input operations are performed through the keyboard 162; the display screen 163 and the plurality of buttons 164 are respectively arranged through the mounting housing 161, the display screen 163 displays the working status of the pulse heat riveting device 10 in real time, and the plurality of buttons 164 control the power on, reset, and emergency stop operations of the pulse heat riveting device 10. Specifically, a receiving cavity 1611 is provided on the mounting housing 161, and the keyboard 162 is movably arranged in the receiving cavity 1611 and can be accommodated in the receiving cavity 1611; a display screen hole 1612 and a plurality of button holes 1613 are arranged through the mounting housing 161, the display screen 163 is arranged through the mounting housing 161 through the display screen hole 1612, and the plurality of buttons 164 are respectively arranged through the mounting housing 161 through the corresponding button holes 1613.
[0037] It should be noted that the specific working process of the pulse hot riveting device 10 of the utility model applied to CCS products is: first, the CCS product 20 is fixed on the carrier plate 123 by vacuum adsorption; the screw motor mechanism 121 drives the CCS product 20 fixed on the carrier plate 123 to move in the Y-axis direction, thereby facilitating the multiple visual positioning components 13 to perform visual positioning operations on the CCS product 20; then, multiple pulse hot riveting heads 1534 drive the pulse hot riveting heads 1534 to perform hot riveting operations on the aluminum bar FPC and NTC in the CCS product 20 according to the positioning data of the visual positioning component 13 through the mutual cooperation of two Y-axis motion mechanisms 151, X-axis multi-motor linear modules 152 and lifting motors 1532.
[0038] The technical features of the above-described embodiments can be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0039] The above-described embodiments merely represent several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.
Claims
1. A pulse heat riveting device for CCS products, characterized in that: include: Support components; A carrier motion assembly, which is movably arranged in the support assembly, and drives the CCS product mounted thereon to move in the Y-axis direction; A plurality of visual positioning components, each of which is fixedly disposed in the support component and is disposed directly above the vehicle motion component; a plurality of pulse transformers fixedly disposed in the support assembly; a pulse heat riveting assembly, which is movably disposed in the support assembly and directly above the carrier motion assembly, and the pulse heat riveting assembly is electrically connected to the plurality of pulse transformers respectively; The pulse heat riveting assembly includes two Y-axis motion mechanisms arranged in parallel with each other; two ends of the X-axis multi-movement linear modules are respectively arranged on the corresponding Y-axis motion mechanisms; A plurality of hot riveting mechanisms are movably arranged on the X-axis multi-moving linear module, and the plurality of hot riveting mechanisms respectively perform hot riveting operations on a plurality of aluminum bars FPC and NTC in the CCS product.
2. The pulse heat riveting device for CCS products according to claim 1 is characterized in that: The support assembly includes a lower frame, and the carrier motion assembly and the pulse hot riveting assembly are respectively arranged on the lower frame; an upper frame is fixedly arranged on the lower frame, and multiple visual positioning assemblies and multiple pulse transformers are respectively fixedly arranged in the upper frame.
3. The pulse heat riveting device for CCS products according to claim 2 is characterized in that: The carrier motion assembly includes a screw motor mechanism, which is arranged on the lower frame; a plurality of guide rods respectively arranged in parallel along the Y-axis direction; and a carrier plate that is transmission-connected to the screw motor mechanism and slidably arranged on the plurality of guide rods.
4. The pulse heat riveting device for CCS products according to claim 3 is characterized in that: A limit block is fixedly arranged on the guide rod; and a plurality of vacuum nozzles are arranged on the carrier plate.
5. The pulse heat riveting device for CCS products according to claim 2 is characterized in that: The visual positioning assembly includes a mounting frame fixedly disposed in the lower frame; A camera is fixedly arranged on the mounting frame and facing the carrier plate; a backlight source is fixedly arranged on the mounting frame and arranged below the camera, and is a hollow ring structure.
6. The pulse heat riveting device for CCS products according to claim 2 is characterized in that: The Y-axis motion mechanism includes a support frame, which is fixedly arranged on the lower frame; a Y-axis linear module fixedly and horizontally arranged on the support frame, which is transmission-connected to one end of the X-axis multi-motor linear module.
7. The pulse heat riveting device for CCS products according to claim 1 is characterized in that: The hot riveting mechanism includes a sliding seat, which is slidably arranged on the X-axis multi-motor linear module; a lifting motor fixedly arranged on the sliding seat; a connecting block slidably arranged on the sliding seat and transmission-connected to the lifting motor; and a pulse hot riveting head fixedly arranged on the connecting block and electrically connected to the corresponding pulse transformer.
8. A pulse heat riveting device for CCS products according to any one of claims 1 to 7, characterized in that: It further comprises a control panel assembly and an indicator light; the control panel assembly is arranged on the supporting assembly through-out; the indicator light is fixedly arranged on the outer side of the supporting assembly.
9. The pulse heat riveting device for CCS products according to claim 8, characterized in that: The control panel assembly includes a mounting shell; a keyboard that can be accommodated in the mounting shell; a display screen and a plurality of buttons that are respectively arranged on the mounting shell.
10. The pulse heat riveting device for CCS products according to claim 9, characterized in that: The mounting shell is provided with an accommodating cavity, and the keyboard is movably arranged in the accommodating cavity and can be accommodated in the accommodating cavity.