Ceramic slurry dehydration filter press
By introducing a clamping shielding component and a cleaning component into the ceramic slurry dewatering filter press, the problem of automatic separation and cleaning of the filter plates is solved, the degree of automation is improved, the diffusion of powder is reduced, and the air environment in the production workshop is improved.
Patent Information
- Application Number
- CN202422762209.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-13
AI Technical Summary
The existing ceramic slurry dewatering filter press lacks the structure of automatic separation and cleaning of filter components, resulting in manual operation of unloading, low degree of automation, and powder easily falling everywhere during cleaning, polluting the production workshop environment.
A ceramic slurry dewatering filter press was designed. The filter plates were clamped by a clamping shielding assembly to separate adjacent filter plates, and the filter screen was cleaned by jetting through a cleaning assembly, including a vertical telescopic part, a gas delivery pipe, a gas nozzle and a flexible scraper. Automatic protection was achieved in combination with a sealing gasket and a pressure sensor.
The automatic separation and cleaning of the filter plates is realized, the diffusion of powder is reduced, and the air environment quality in the production workshop is improved.
Smart Images

Figure CN223311721U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of ceramic product production equipment, and particularly relates to a ceramic slurry dehydration filter press. Background Art
[0002] Ceramic slurry contains a large amount of water, and the ceramic slurry can be dehydrated and filtered by a filter press, which can quickly reduce the moisture content in the ceramic slurry. The ceramic slurry dehydration filter press in the existing technology generally consists of a support frame, a crossbeam fixedly connected to the support frame, a thrust plate fixedly arranged on the support frame or the crossbeam, a filter assembly and a pressure plate horizontally slidably connected to the crossbeam in turn, and a hydraulic cylinder for pushing the pressure plate and the filter assembly to move horizontally along the crossbeam, wherein the filter assembly includes a filter plate and a filter cloth arranged on the filter plate, but it generally does not have a structure for automatically separating and cleaning the filter assembly. After it dehydrates and filters the ceramic slurry, it is still necessary to manually separate the two adjacent filter assemblies to realize unloading. It has a low degree of automation and is inconvenient to use. Moreover, it does not have a protective structure for cleaning the filter assembly. When cleaning the powder, the powder is easy to fall everywhere, making the air environment in the production workshop poor. Utility Model Content
[0003] The purpose of the present utility model is to provide a ceramic slurry dehydration filter press in order to solve the above problems, aiming to solve the ceramic slurry dehydration filter press in the prior art, which generally does not have a structure for automatically separating and cleaning the filter components. After dehydration and filtration treatment, two adjacent filter components need to be manually separated to achieve unloading. The degree of automation is low and the use is inconvenient. Moreover, it does not have a protective structure for cleaning the filter components. When cleaning the powder, the powder is easy to fall everywhere, resulting in a poor air environment in the production workshop. Technical problems.
[0004] The utility model achieves the above-mentioned purpose through the following technical solutions:
[0005] A ceramic slurry dewatering filter press, comprising a support seat and a crossbeam connected to each other, a thrust plate fixedly connected to the support seat or the crossbeam, a pressure plate connected to the crossbeam for horizontal sliding, and a plurality of filter plates connected to the crossbeam for horizontal sliding and located between the thrust plate and the pressure plate, each of the filter plates being provided with a filter screen; further comprising a top support frame provided on the top of the support seat, a support plate assembly 1 and a support plate assembly 2 connected to the top support frame for horizontal sliding, and two groups of power assemblies for driving the support plate assembly 1 and the support plate assembly 2 to move horizontally, the support plate assembly 1 and the support plate assembly 2 being provided with a clamping shielding assembly, and two cleaning assemblies being symmetrically provided on the clamping shielding assembly;
[0006] The cleaning component includes a vertical telescopic part, a gas delivery pipe connected to the telescopic end of the vertical telescopic part, a plurality of gas nozzles connected to the gas delivery pipe and with the air flow output direction aligned with the filter screen, and a flexible scraper arranged at the bottom of the gas delivery pipe and used to scrape the powder on the filter screen.
[0007] As a further optimization solution of the present invention, the support plate assembly 1 and the support plate assembly 2 each include two side plates that are symmetrically arranged front to back and are respectively located on the front and back sides of the filter plate.
[0008] As a further optimization solution of the present invention, the clamping shielding assembly includes two upper baffles and two lower baffles respectively connected to the two side plates of the support plate assembly one or the support plate assembly two through a transverse telescopic member, the two upper baffles are both located above the crossbeam and are used to press the top of the filter plate and respectively press the front and rear end surfaces of the filter plate, and the two lower baffles are both located below the crossbeam and are respectively used to press the front and rear end surfaces of the filter plate;
[0009] The vertical telescopic member is arranged on the top of the upper baffle, and a moving channel is opened on the top of the upper baffle for the telescopic end of the vertical telescopic member, the gas delivery pipe, the gas nozzle and the flexible scraper to move up and down.
[0010] As a further optimization solution of the present invention, sealing gaskets are provided on the contact surfaces of the upper baffle and the lower baffle with the filter plate, and pressure sensors are provided on the mutual contact surfaces of the upper baffle and the lower baffle on the support plate assembly one and the support plate assembly two.
[0011] As a further optimization scheme of the present invention, the power assembly includes two screw rods rotatably connected to the top support frame, a nut seat connected to the screw rods through a ball nut pair, a synchronizing part provided on the two screw rods, and a driving part provided on the top support frame for driving the screw rods to rotate, and the two side plates of the support plate assembly one or the support plate assembly two are respectively fixedly connected to the two nut seats.
[0012] As a further optimization solution of the present invention, a storage box is placed under the thrust plate, filter plate and compression plate.
[0013] The beneficial effects of the present invention are:
[0014] The utility model can clamp the filter plate to separate two adjacent filter plates through the clamping shielding component, so that the powder compressed and squeezed between the filter screens of the two adjacent filter plates can fall off and be easy to unload. The clamping shielding component can also adjust its position after the two adjacent filter plates are separated to provide protective shielding on the front, back and top of the two adjacent filter plates, so that when the cleaning component performs jet cleaning on the filter screens of the filter plates, the diffusion of dust can be reduced, so that the production workshop can maintain a better air environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0016] Figure 2 This utility model Figure 1 Schematic diagram of part of the structure.
[0017] Figure 3 It is a front sectional view of the upper baffle of the present utility model.
[0018] Figure 4 This utility model Figure 3 Schematic diagram of part of the structure.
[0019] Figure 5 This utility model Figure 1 A side view of part of the structure.
[0020] In the figure: 1. Support seat; 2. Crossbeam; 3. Thrust plate; 4. Filter plate; 401. Filter screen; 5. Pressing plate; 6. Hydraulic cylinder; 7. Storage box; 8. Top support frame; 9. Support plate assembly one; 10. Support plate assembly two; 11. Horizontal telescopic member; 12. Upper baffle; 13. Lower baffle; 14. Sealing gasket; 15. Pressure sensor; 16. Moving channel; 17. Vertical telescopic member; 18. Gas delivery pipe; 19. Gas nozzle; 20. Flexible scraper; 21. Screw; 22. Nut seat; 23. Driving member; 24. Synchronous member. DETAILED DESCRIPTION
[0021] The present application is described in further detail below in conjunction with the accompanying drawings. It is necessary to point out that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technicians in this field can make some non-essential improvements and adjustments to the present application based on the above application content.
[0022] like Figure 1-5 As shown, a ceramic slurry dewatering filter press comprises a support seat 1 and a crossbeam 2 connected to each other, a thrust plate 3 fixedly connected to the support seat 1 or the crossbeam 2, a pressure plate 5 connected to the crossbeam 2 for horizontal sliding, a plurality of filter plates 4 connected to the crossbeam 2 for horizontal sliding and located between the thrust plate 3 and the pressure plate 5, a hydraulic cylinder 6 connected and fixed to the pressure plate 5 and used to push the pressure plate 5 and the filter plate 4 to move horizontally along the crossbeam 2, and each of the filter plates 4 is provided with a filter screen 401; it also includes a top support frame 8 provided on the top of the support seat 1, a support plate assembly 1 9 and a support plate assembly 2 10 connected to the top support frame 8 for horizontal sliding, and two groups of power assemblies respectively used to drive the support plate assembly 1 9 and the support plate assembly 2 10 to move horizontally, and each of the support plate assembly 1 9 and the support plate assembly 2 10 is provided with a clamping shielding assembly, and two cleaning assemblies are symmetrically provided on the clamping shielding assembly;
[0023] The cleaning component includes a vertical telescopic part 17, a gas delivery pipe 18 connected to the telescopic end of the vertical telescopic part 17, a plurality of gas nozzles 19 connected to the gas delivery pipe 18 and with the air flow output direction aligned with the filter 401, and a flexible scraper 20 provided at the bottom of the gas delivery pipe 18 and used to scrape the powder on the filter 401.
[0024] It should be noted that, in this embodiment, the gas delivery pipe 18 is connected to a compressed gas source.
[0025] Preferably, the support plate assembly 1 9 and the support plate assembly 2 10 each include two side plates that are symmetrically arranged front to back and are located at the front and back sides of the filter plate 4 respectively.
[0026] Preferably, the clamping shielding assembly includes two upper baffles 12 and lower baffles 13 respectively connected to the two side plates of the support plate assembly 1 9 or the support plate assembly 2 10 through a transverse telescopic member 11, the two upper baffles 12 are both located above the crossbeam 2 and are used to press the top of the filter plate 4 and respectively press the front and rear end surfaces of the filter plate 4, and the two lower baffles 13 are both located below the crossbeam 2 and are respectively used to press the front and rear end surfaces of the filter plate 4;
[0027] The vertical telescopic member 17 is arranged on the top of the upper baffle 12 and a moving channel 16 is opened on the top of the upper baffle 12 for the vertical telescopic member 17, the gas delivery pipe 18, the gas nozzle 19 and the flexible scraper 20 to move up and down.
[0028] It should be noted that, in this embodiment, the transverse telescopic member 11 and the vertical telescopic member 17 are any one of an electric push rod and a bamboo-type telescopic rod.
[0029] Preferably, a sealing gasket 14 is provided on the contact surface between the upper baffle 12 and the lower baffle 13 and the filter plate 4, and a pressure sensor 15 is provided on the mutual contact surface between the upper baffle 12 and the lower baffle 13 on the support plate assembly 1 9 and the support plate assembly 2 10. When the pressure sensor 15 detects pressure, it indicates that the two upper baffles 12 of the support plate assembly 1 9 and the support plate assembly 2 10 are in contact with each other, and the two lower baffles 13 of the support plate assembly 1 9 and the support plate assembly 2 10 are in contact with each other. By the two upper baffles 12 and the two lower baffles 13 contacting each other, protection is achieved between the two adjacent filter plates 4 through the two upper baffles 12 and the two lower baffles 13. When the cleaning assembly cleans the filter screen 401 of the two adjacent filter plates 4, it can play a certain protective shielding role to reduce the diffusion of powder.
[0030] Preferably, the power assembly includes two screw rods 21 rotatably connected to the top support frame 8, a nut seat 22 connected to the screw rods 21 through a ball nut pair, a synchronizer 24 provided on the two screw rods 21, and a driving member 23 provided on the top support frame 8 for driving the screw rods 21 to rotate, and the two side plates of the support plate assembly 1 9 or the support plate assembly 2 10 are respectively fixedly connected to the two nut seats 22;
[0031] It should be noted that, in this embodiment, the driving member 23 includes but is not limited to a servo motor, and may also be an integral structure consisting of a servo motor and two mutually meshing gears. When the driving member 23 is a servo motor, the output shaft of the servo motor is connected to one of the lead screws 21; when the driving member 23 is an integral structure consisting of a servo motor and two mutually meshing gears, the two gears are respectively mounted on the output shaft of the servo motor and one of the lead screws 21. When the servo motor is working, the rotation of its output shaft drives the mutually meshing gears to rotate, thereby driving the lead screw 21 to rotate.
[0032] In this embodiment, the synchronous member 24 includes two synchronous wheels respectively provided on the two screw rods 21 and a synchronous belt provided between the two synchronous wheels. The synchronous member 24 drives the two screw rods 21 to rotate together, thereby driving the two side plates of the support plate assembly 1 9 or the support plate assembly 2 10 and the components provided on the side plates to move together.
[0033] Preferably, a receiving box 7 is placed below the thrust plate 3 , the filter plate 4 and the pressing plate 5 to receive powder dropped from the filter screens 401 of two adjacent filter plates 4 .
[0034] When in use, the powder after dehydration and filtration treatment will be compressed and squeezed between the filter screens 401 of the two adjacent filter plates 4. After the two adjacent filter plates 4 are separated, the powder compressed and squeezed between the filter screens 401 of the two adjacent filter plates 4 will fall into the inside of the support seat 1, but a small amount of powder will adhere to the filter screens 401 of the filter plates 4. At this time, the filter screen 401 can be cleaned by the cleaning component. The specific usage method is to drive the support plate component 9 to move through one of the power components, and then start the four horizontal telescopic members 11 on the support plate component 9. The four horizontal telescopic members 11 are extended in length to drive the two symmetrically arranged upper baffles 12 to approach each other to press against the top and front and rear end surfaces of one of the filter plates 4, and the two lower baffles 12. The baffles 13 are close to each other to press against the front and rear end surfaces of the filter plate 4, thereby clamping and fixing the filter plate 4, and then another power component drives the support plate assembly 2 10 to move, and then the four transverse telescopic members 11 on the support plate assembly 2 10 are started. The four transverse telescopic members 11 are extended in length to drive the two symmetrically arranged upper baffles 12 to approach each other to press against the front and rear end surfaces of the filter plate 4 adjacent to one of the filter plates 4, and the two lower baffles 13 are close to each other to press against the front and rear end surfaces of the filter plate 4, thereby clamping and fixing the filter plate 4, and then another power component continues to drive the support plate assembly 2 10 to move a distance toward the pressing plate 5, so that the two adjacent filter plates 4 can be separated. There is a certain distance between the two adjacent filter plates 4. At this time, most of the powder on the filter screens 401 of the two adjacent filter plates 4 will fall down, and then adjust the position of the support plate assembly 1 9 and the support plate assembly 2 10, that is, make the support plate assembly 1 9 and the support plate assembly 2 10 move closer to each other, so that the upper baffles 12 on the support plate assembly 1 9 and the support plate assembly 2 10 can contact each other, and the lower baffles 13 on the support plate assembly 1 9 and the support plate assembly 2 10 can contact each other, that is, when the pressure sensor 15 detects pressure, stop adjusting the position of the support plate assembly 1 9 and the support plate assembly 2 10, and then make the upper baffles 12 and the lower baffles 13 on the support plate assembly 1 9 and the support plate assembly 2 10 respectively clamped between the two adjacent filter plates 4. On the front and rear end surfaces, the four upper baffles 12 and the four lower baffles 13 can be used to block the front and rear sides and the top of the two adjacent filter plates 4, that is, only the bottoms of the two adjacent filter plates 4 are left with a material dropping channel, and then the vertical telescopic parts 17 of the two cleaning components are started, and the vertical telescopic parts 17 drive the gas delivery pipe 18, the gas nozzle 19, and the flexible scraper 20 to move downward, and the flexible scraper 20 contacts the filter screen 401, scrapes off the powder adhered to the filter screen 401, and then the filter screen 401 is cleaned by the airflow ejected by the gas nozzle 19. Through the blocking and blocking of the four upper baffles 12 and the four lower baffles 13, when cleaning the powder, it can reduce the diffusion of the powder, so that the production workshop maintains a better air environment.
[0035] The above-described embodiments merely represent several implementation methods of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the scope of the present invention, all of which fall within the scope of protection of the present invention.
Claims
1. A ceramic slurry dewatering filter press, comprising a support base (1) and a crossbeam (2) connected to each other, a thrust plate (3) fixedly connected to the support base (1) or the crossbeam (2), a pressure plate (5) horizontally slidably connected to the crossbeam (2), and a plurality of filter plates (4) horizontally slidably connected to the crossbeam (2) and located between the thrust plate (3) and the pressure plate (5), each of the filter plates (4) being provided with a filter screen (401), characterized in that: It also includes a top support frame (8) arranged on the top of the support seat (1), a support plate assembly (9) and a support plate assembly (10) horizontally slidably connected to the top support frame (8), and two groups of power assemblies respectively used to drive the support plate assembly (9) and the support plate assembly (10) to move horizontally, and the support plate assembly (9) and the support plate assembly (10) are both provided with a clamping shielding assembly, and the clamping shielding assembly is symmetrically provided with two cleaning assemblies; The cleaning assembly comprises a vertical telescopic member (17), a gas delivery pipe (18) connected to the telescopic end of the vertical telescopic member (17), a plurality of gas nozzles (19) connected to the gas delivery pipe (18) and having an air flow output direction aligned with the filter screen (401), and a flexible scraper (20) provided at the bottom of the gas delivery pipe (18) and used for scraping powder on the filter screen (401).
2. The ceramic slurry dehydration filter press according to claim 1, characterized in that: The support plate assembly 1 (9) and the support plate assembly 2 (10) both include two side plates that are symmetrically arranged front to back and are located at the front and back of the filter plate (4) respectively.
3. The ceramic slurry dehydration filter press according to claim 2, characterized in that: The clamping shielding assembly comprises two upper baffles (12) and two lower baffles (13) respectively connected to the two side plates of the support plate assembly (9) or the support plate assembly (10) through a transverse telescopic member (11), the two upper baffles (12) are both located above the crossbeam (2) and are used to press the top of the filter plate (4) and respectively press the front and rear end surfaces of the filter plate (4), and the two lower baffles (13) are both located below the crossbeam (2) and are respectively used to press the front and rear end surfaces of the filter plate (4); The vertical telescopic member (17) is arranged on the top of the upper baffle (12), and a moving channel (16) is opened on the top of the upper baffle (12) for the telescopic end of the vertical telescopic member (17), the gas delivery pipe (18), the gas nozzle (19) and the flexible scraper (20) to move up and down.
4. The ceramic slurry dehydration filter press according to claim 3, characterized in that: Sealing gaskets (14) are provided on the contact surfaces of the upper baffle (12) and the lower baffle (13) with the filter plate (4), and pressure sensors (15) are provided on the mutual contact surfaces of the upper baffle (12) and the lower baffle (13) on the support plate assembly 1 (9) and the support plate assembly 2 (10).
5. The ceramic slurry dehydration filter press according to claim 2, characterized in that: The power assembly comprises two screw rods (21) rotatably connected to the top support frame (8), a nut seat (22) connected to the screw rods (21) via a ball nut pair, a synchronizing member (24) provided on the two screw rods (21), and a driving member (23) provided on the top support frame (8) for driving the screw rods (21) to rotate, and the two side plates of the support plate assembly (9) or the support plate assembly (10) are respectively fixedly connected to the two nut seats (22).
6. The ceramic slurry dehydration filter press according to claim 1, characterized in that: A storage box (7) is placed below the thrust plate (3), the filter plate (4), and the pressing plate (5).