Dust removal device of kiln for producing glass

Abstract

The utility model relates to a kiln dust removal device for producing glass, and belongs to the technical field of glass production equipment. Comprising a fan, a guide pipe, a first filter assembly, a heat recovery assembly and a second filter assembly which are sequentially connected in the horizontal direction, one end of the guide pipe is connected with a kiln through the fan, and the other end of the guide pipe is communicated with the first filter assembly. According to the utility model, the dust removal effect is improved, and the energy utilization efficiency is improved.

Description

Technical Field

[0001] The utility model relates to a kiln dust removal device for producing glass, belonging to the technical field of glass production equipment. Background Art

[0002] During the kiln charging process, some raw materials fail to burn fully and are carried into the flue gas, resulting in dust in the flue gas. At the same time, volatile substances in the glass raw materials, such as Na2O and other metal oxides, gradually condense and form smoke dust during the high-temperature volatilization process.

[0003] A Chinese patent (CN 216986951 U) discloses a kiln for glass production, comprising a combustion kiln, an opening and closing door mounted on the front end of the combustion kiln, and a track fixed to the lower end of the combustion kiln. An air box is fixed to the upper end of the combustion kiln, an air pump is mounted on the upper end of the air box, a conduit is fixed to the output end of the air pump, a filter box is fixed to the extended end of the conduit, an activated carbon net is fixed to the upper end of the inner cavity of the air box, and slide bars are connected to the two sides of the lower end of the inner cavity of the air box through slotted sliding sleeves. In the present utility model, larger particles in the exhaust gas are filtered once through a multi-mesh filter, and smaller particles in the exhaust gas are filtered through an activated carbon net. The gas after the secondary filtration is then subjected to dust reduction through a circulating spray, which can effectively improve the filtering effect of the gas and prevent air pollution. By pulling the handle, the multi-mesh filter can be easily pulled out, and the cleaning brush can be used to clean impurities accumulated on the surface of the filter, which can be easily cleaned to prevent blockage.

[0004] The problems with the above patents are: (1) the gas generated in the combustion kiln is high-temperature gas, and the dust removal process does not recover the heat in the gas, so it is completely wasted; (2) the multi-mesh filter is flat in shape, and its contact area with the gas is limited, causing the multi-mesh filter to quickly accumulate dust, requiring frequent cleaning of the multi-mesh filter, resulting in reduced dust removal effect. Utility Model Content

[0005] The technical problem to be solved by the utility model is: to overcome the deficiencies of the prior art and provide a kiln dust removal device for producing glass, thereby improving the dust removal effect and the energy utilization efficiency.

[0006] The utility model discloses a dust removal device for a glass production furnace, comprising a fan, a conduit, a first filter assembly, a heat recovery assembly, and a second filter assembly. The first filter assembly, the heat recovery assembly, and the second filter assembly are sequentially connected in a horizontal direction. One end of the conduit is connected to the furnace through the fan, and the other end of the conduit is connected to the first filter assembly.

[0007] The first filter assembly includes a filter plate and a first filter box arranged in a vertical direction. The filter plate is placed in the first filter box. The filter plate is arranged in a wave shape. A plurality of filter holes are arranged on the filter plate. A conduit is arranged through the first filter box.

[0008] The heat recovery component includes a heat exchange water pipe and a heat exchange box. The heat exchange water pipe is placed in the box body in a spiral shape. Both ends of the heat exchange water pipe pass through the heat exchange box. The first filter box is connected to the heat exchange box.

[0009] A first spray mechanism is provided on the inner sidewall of the first filter box, corresponding to the filter plates. A first water outlet pipe is provided at the bottom of the first filter box, and a first valve is fixed to the first water outlet pipe. The first spray mechanism effectively cleans the filter plates, removing dust and particulate matter adhering to the filter plates, thereby maintaining filtration efficiency. The cleaning action of the first spray mechanism reduces damage to the filter plates caused by dust abrasion, thereby extending the service life of the filter plates. The first valve allows for convenient drainage of water from the filter box, facilitating cleaning of the filter box, removing accumulated dust and other impurities, and maintaining the cleanliness of the filter box and filtration efficiency.

[0010] The bottom of the first filter box is conical, which helps to concentrate and flow the water flow and reduce dead angles.

[0011] The heat exchange box is provided with dust collecting cotton. The dust collecting cotton can absorb fine particles and dust passing through the heat exchange box, further reducing environmental pollution. At the same time, the dust collecting cotton can prevent dust and particles from causing wear on the heat exchanger surface, thereby extending the service life of the heat exchanger.

[0012] The surface of the water exchange pipe is sprayed with an anti-corrosion material, which can effectively prevent the corrosive medium from eroding the base of the water exchange pipe and improve the corrosion resistance of the equipment.

[0013] A shock-absorbing mechanism is provided at the connection between the fan and the kiln. The shock-absorbing mechanism can effectively prevent the vibration of the fan from being transmitted to the kiln, thereby preventing the spread of the vibration source and reducing the impact of the vibration on the kiln structure.

[0014] The inner wall of the first filter box is provided with a slot, and the filter plate is placed in the slot. Through the slot design, the filter plate can be quickly installed and removed, which is convenient for regular replacement and cleaning, and improves maintenance efficiency.

[0015] The second filter assembly includes a second filter box, which is connected to the heat exchange box. A second spray mechanism is provided in the upper portion of the second filter box, and an air outlet duct is provided at the top of the second filter box. The spray mechanism provided in the top portion of the second filter box further cleans and purifies the air or flue gas after passing through the heat exchange box, effectively removing residual dust and particulate matter and improving overall filtration efficiency.

[0016] The second filter box is provided with a second outlet pipe at the bottom thereof, and a second valve is fixed on the second outlet pipe. The second valve can control the water flow in the second outlet pipe, thereby facilitating the adjustment of the water level in the second filter box and ensuring the filtering effect.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] By setting up a two-stage filter component, the dust emitted by the kiln can be captured and removed more effectively, improving the dust removal efficiency; the heat exchange water pipe in the heat recovery component absorbs the heat in the flue gas, so that the heat in the flue gas is recovered, thereby improving energy utilization efficiency; the filter plate is set in a wave shape, so that the filtration area of ​​a single filter plate is larger than that of a traditional flat filter plate, increasing the area in contact with the air, thereby improving the filtration efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of Example 1 of the present utility model;

[0020] Figure 2 This is a schematic diagram of the internal structure of the first filter assembly in Example 1 of the present utility model;

[0021] Figure 3 This is a schematic diagram of the internal structure of the heat recovery component in Example 1 of the present utility model;

[0022] Figure 4 This is a schematic diagram of the internal structure of the second filter assembly in Example 1 of the present utility model;

[0023] Figure 5 It is a schematic diagram of the three-dimensional structure of the filter plate in Example 1 of the present utility model.

[0024] In the figure: 1. Kiln; 2. Fan; 3. Conduit; 4. First filter assembly; 401. First filter box; 402. First spray mechanism; 403. Filter plate; 404. Filter hole; 405. First valve; 406. First water outlet pipe; 5. Heat recovery assembly; 501. Heat exchange box; 502. Hot water exchange pipe; 503. Dust-collecting cotton; 6. Second filter assembly; 601. Second spray mechanism; 602. Second filter box; 603. Air outlet pipe; 604. Second water outlet pipe; 605. Second valve. DETAILED DESCRIPTION

[0025] The present invention will be further described below in conjunction with the embodiments:

[0026] Example 1

[0027] like Figures 1 to 5As shown, the utility model discloses a dust removal device for a glass production furnace, comprising a fan 2, a conduit 3, a first filter assembly 4, a heat recovery assembly 5, and a second filter assembly 6. The first filter assembly 4, the heat recovery assembly 5, and the second filter assembly 6 are sequentially connected in a horizontal direction. One end of the conduit 3 is connected to the furnace 1 through the fan 2, and the other end of the conduit 3 is connected to the first filter assembly 4.

[0028] The first filter assembly 4 includes a filter plate 403 and a first filter box 401 arranged in a vertical direction. The filter plate 403 is placed in the first filter box 401. The filter plate 403 is arranged in a wave shape. A plurality of filter holes 404 are provided on the filter plate 403. Figure 5 As shown, the conduit 3 is set through the first filter box 401; the first spray mechanism 402 is set on the inner wall of the first filter box 401 corresponding to the filter plate 403, the first water outlet pipe 406 is set at the bottom of the first filter box 401, and the first valve 405 is fixed on the first water outlet pipe 406. The bottom of the first filter box 401 is set in a conical shape, as shown in FIG. Figure 2 shown.

[0029] The heat recovery component 5 includes a heat exchange water pipe 502 and a heat exchange box 501. Figure 3 As shown, the hot water exchange pipe 502 is placed in a spiral configuration within the heat exchange box 501. Both ends of the hot water exchange pipe 502 extend through the heat exchange box 501. The first filter box 401 is connected to the heat exchange box 501. A dust collection sponge 503 is installed within the heat exchange box 501. The surface of the hot water exchange pipe 502 is sprayed with an anti-corrosion material. The anti-corrosion material is epoxy resin paint.

[0030] A shock-absorbing mechanism is provided at the connection between the fan 2 and the kiln 1. The shock-absorbing mechanism is a shock absorber.

[0031] A slot is provided on the inner wall of the first filter box 401 , and the filter plate 403 is placed in the slot.

[0032] The second filter assembly 6 includes a second filter box 602, such as Figure 4 As shown, the second filter box 602 is connected to the heat exchange box 501, a second spray mechanism 601 is provided in the upper part of the second filter box 602, an air outlet pipe 603 is provided on the top of the second filter box 602, a second water outlet pipe 604 is provided at the bottom of the second filter box 602, and a second valve 605 is fixed on the second water outlet pipe 604.

[0033] Working process: The flue gas enters the first filter box 401 from the kiln 1 through the fan 2, passes through the filter plate 403, and the smoke dust is adsorbed on the filter plate 403, and then enters the heat exchange box 501. The heat in the flue gas is absorbed by the hot water pipe 502. At the same time, the small particles of dust in the flue gas are adsorbed by the dust-absorbing cotton 503. Then, the flue gas enters the second filter box 602 and is further dust-removed by the second spray mechanism 601.

[0034] The description of the direction and relative position relationship of the structure in the present invention, such as the description of front, back, left, right, up and down, does not constitute a limitation of the present invention and is only for the convenience of description.

Claims

1. A dust removal device for a glass furnace, characterized in that: The invention comprises a fan (2), a conduit (3), a first filter assembly (4), a heat recovery assembly (5) and a second filter assembly (6), wherein the first filter assembly (4), the heat recovery assembly (5) and the second filter assembly (6) are connected in sequence in a horizontal direction, one end of the conduit (3) is connected to the kiln (1) through the fan (2), and the other end of the conduit (3) is connected to the first filter assembly (4); The first filter assembly (4) comprises a filter plate (403) arranged in a vertical direction and a first filter box (401), the filter plate (403) being placed in the first filter box (401), the filter plate (403) being arranged in a wave shape, a plurality of filter holes (404) being arranged on the filter plate (403), and a conduit (3) being arranged to pass through the first filter box (401); The heat recovery assembly (5) comprises a heat exchange water pipe (502) and a heat exchange box (501); the heat exchange water pipe (502) is placed in the box body in a spiral shape; both ends of the heat exchange water pipe (502) pass through the heat exchange box (501); and the first filter box (401) is connected to the heat exchange box (501).

2. A dust removal device for a glass furnace according to claim 1, characterized in that: A first spray mechanism (402) is provided on the inner wall of the first filter box (401) corresponding to the filter plate (403), a first water outlet pipe (406) is provided at the bottom of the first filter box (401), and a first valve (405) is fixed on the first water outlet pipe (406).

3. A dust removal device for a glass furnace according to claim 2, characterized in that: The bottom of the first filter box (401) is conical.

4. A dust removal device for a glass furnace according to claim 1, characterized in that: Dust-absorbing cotton (503) is provided in the heat exchange box (501).

5. A dust removal device for a glass furnace according to claim 4, characterized in that: The surface of the hot water exchange pipe (502) is sprayed with anti-corrosion material.

6. A dust removal device for a glass furnace according to claim 4, characterized in that: A shock-absorbing mechanism is provided at the connection between the fan (2) and the kiln (1).

7. The dust removal device for a glass furnace according to claim 1, characterized in that: A slot is provided on the inner side wall of the first filter box (401), and the filter plate (403) is placed in the slot.

8. A dust removal device for a glass furnace according to any one of claims 1 to 7, characterized in that: The second filter assembly (6) comprises a second filter box (602), the second filter box (602) is connected to the heat exchange box (501), a second spray mechanism (601) is provided in the upper part of the second filter box (602), and an air outlet pipe (603) is provided at the top of the second filter box (602).

9. A dust removal device for a glass furnace according to claim 8, characterized in that: A second water outlet pipe (604) is provided at the bottom of the second filter box (602), and a second valve (605) is fixed on the second water outlet pipe (604).

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