Iron core coating tool

Abstract

The utility model discloses an iron core coating tool, and belongs to the technical field of motor manufacturing and automatic coating. Comprising a base and a set of iron cores, a centering rod is installed on the right side of the base, two angle fixing pieces are installed in the base, a locking nut is in threaded connection with the outer surface of the centering rod, the centering rod is sleeved with the set of iron cores, and each iron core makes contact with the base, the centering rod, the angle fixing pieces and the locking nut. A vacuum device is arranged outside the base, the base is installed in the vacuum device, the vacuum device is used for creating a vacuum environment in the tool in the coating process, an iron core can be positioned through the base, a centering rod, an angle fixing piece and a locking nut, a vacuum suction technology can be used by using the vacuum device, and the tool is convenient to use. And the glue can uniformly and fully permeate into each corner and each gap of the iron core to form a uniform and compact coating.

Description

Technical Field

[0001] The utility model relates to the technical field of motor manufacturing and automated coating, in particular to an iron core coating tool. Background Art

[0002] In motor manufacturing, the iron core coating process is a key step in improving motor performance and ensuring product quality. As the core component for converting electromagnetic energy, the glue coating on the iron core not only provides insulation and protection but also directly affects the motor's magnetic flux path and energy conversion efficiency. Therefore, the uniformity and quality of the iron core coating are crucial to the overall performance of the motor.

[0003] However, traditional core coating methods are struggling to meet the high-precision and high-efficiency requirements of modern motor manufacturing. First, while the manual immersion method is simple and easy to use, it has significant limitations. Due to the uncontrollable nature of manual operation, it is difficult to ensure that every core receives a uniform coating during the immersion process. Furthermore, the glue can easily form bubbles or sag on the core surface during the immersion process, further affecting the coating's uniformity and aesthetics. More importantly, the manual immersion method is inefficient and cannot meet the demands of large-scale production. In contrast, simple mechanical spraying methods have improved coating efficiency to a certain extent, but they still have many shortcomings. While mechanical spraying can be automated, the uniformity and precision of the nozzle are often limited by the mechanical design and manufacturing process. During the spraying process, parameters such as the distance between the nozzle and the core, the angle, and the spraying speed are difficult to precisely control, which can easily lead to uneven coating thickness, missed coating, or re-coating. Mechanical spraying is particularly challenging for cores with complex shapes and compact structures, as it cannot ensure that the glue fully penetrates every nook and cranny.

[0004] In addition to the two methods mentioned above, some manufacturers have tried other coating techniques, such as roller coating and brush coating. However, these methods also have problems such as uneven coating and low efficiency, and cannot meet the motor manufacturing industry's demand for high-quality and high-efficiency coating. Utility Model Content

[0005] The utility model aims to solve the problems of uneven coating, low efficiency and the like in the prior art when coating an iron core, and proposes an iron core coating tool.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A core coating tool comprises a base and a group of cores, a centering rod is installed on the right side of the base, two angle plates are installed inside the base, the outer surface of the centering rod is threadedly connected to a locking nut, a group of cores are sleeved on the outside of the centering rod, each core is respectively in contact with the base, the centering rod, the angle plate and the locking nut, a vacuum device is provided on the outside of the base, and the base is installed inside the vacuum device, and the vacuum device is used to create a vacuum environment inside the tool during the coating process.

[0008] Preferably, when the vacuum device is working, it can utilize the negative pressure environment to make the glue evenly penetrate into every corner and gap of the iron core by vacuum suction, thereby forming a uniform and dense coating.

[0009] Preferably, the outer surface of the base is provided with positioning holes or guide rails and other structures to connect and position the base with the vacuum device.

[0010] Preferably, the centering rod is located at the center of the tooling to accurately support and fix the iron core to be coated.

[0011] Preferably, the base, centering rod, angle fixing piece and locking nut are all made of corrosion-resistant and easy-to-clean materials to facilitate daily maintenance and care.

[0012] Compared with the prior art, the present invention provides an iron core coating tooling with the following beneficial effects:

[0013] 1. The utility model can position the iron core by means of the provided base, centering rod, angle fixing piece and locking nut. By using a vacuum device and vacuum suction technology, it can ensure that the glue can evenly and fully penetrate into every corner and gap of the iron core to form a uniform and dense coating.

[0014] 2. The utility model improves the magnetic properties of the iron core through a uniform coating, thereby increasing the magnetic flux rate and overall efficiency of the motor.

[0015] 3. The utility model reduces the scrap rate and rework rate caused by uneven coating, thereby reducing production costs and waste.

[0016] 4. The tooling structure of the utility model is reasonably designed and easy to operate, which reduces the operating difficulty and labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is an overall schematic diagram of the iron core tooling of the utility model;

[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of the hidden locking nut of the utility model;

[0019] Figure 3It is a schematic diagram of the explosion structure of the utility model.

[0020] In the picture:

[0021] 1. Base; 2. Centering rod; 3. Angle plate; 4. Locking nut; 5. Vacuum device; 6. Iron core. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0023] Reference Figure 1-3 , a core coating tool, including a base 1 and a group of cores 6, the core 6 is a super core with a thickness of 0.2 mm, the base 1 serves as the overall supporting structure of the tool to ensure the stability of the tool during operation, a centering rod 2 is installed on the right side of the base 1, and two angle pieces 3 are installed inside the base 1, the outer surface of the centering rod 2 is threadedly connected with a locking nut 4, the locking nut is made of high-strength material and has good locking force and wear resistance, a group of cores 6 are sleeved on the outside of the centering rod 2, each core 6 is in contact with the base 1, the centering rod 2, the angle piece 3 and the locking nut 4 respectively, the angle piece 3 is used to position the standard opening in the center of the vacuum device 5 to prevent the vacuum device 5 from moving during coating work.

[0024] A vacuum device 5 is provided on the outside of the base 1, and the base 1 is installed inside the vacuum device 5. The vacuum device 5 is used to create a vacuum environment inside the tooling during the coating process. When the vacuum device 5 is working, it can use the negative pressure environment to allow the glue to evenly penetrate into every corner and gap of the iron core through vacuum suction, forming a uniform and dense coating.

[0025] The outer surface of the base 1 is provided with a positioning hole or a guide rail or other structures for connecting and positioning the base 1 and the vacuum device 5 , which can be a snap-fit ​​structure or a threaded connection.

[0026] The centering rod 2 is located at the center of the tooling and is used to accurately support and fix the iron core to be coated. The centering rod 2 should be vertical when set to avoid the vacuum device 5 from being unable to be neatly arranged.

[0027] The base 1, the centering rod 2, the angle fixing piece 3 and the locking nut 4 are all made of corrosion-resistant and easy-to-clean materials to facilitate daily maintenance and care.

[0028] This device should be used in conjunction with a glue device, which is not shown in the figure. The glue device contains glue raw materials for coating the vacuum device 5.

[0029] Working Principle: First, place the core (6) to be coated on the centering rod (2) and adjust its axial position using the angle plate (3). Next, securely fasten the core to the centering rod (2) using the locknut (4), and place the core (6) into the glue tank. Next, activate the vacuum device (5), creating a negative pressure environment within the tooling. Due to the vacuum suction, the glue quickly penetrates every nook and cranny of the core, forming a uniform, dense coating.

[0030] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

[0031] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and features of different embodiments or examples without contradiction.

[0032] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are illustrative and cannot be understood as limitations on the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.

Claims

1. An iron core coating tool, comprising a base (1) and a set of iron cores (6), characterized in that: A centering rod (2) is installed on the right side of the base (1), two angle fixing plates (3) are installed inside the base (1), the outer surface of the centering rod (2) is threadedly connected with a locking nut (4), a group of the iron cores (6) are sleeved on the outside of the centering rod (2), each of the iron cores (6) is in contact with the base (1), the centering rod (2), the angle fixing plates (3) and the locking nut (4), a vacuum device (5) is provided on the outside of the base (1), the base (1) is installed inside the vacuum device (5), and the vacuum device (5) is used to create a vacuum environment inside the tooling during the coating process.

2. The iron core coating tool according to claim 1, characterized in that: When the vacuum device (5) is in operation, it can utilize the negative pressure environment to allow the glue to evenly penetrate into every corner and gap of the iron core by vacuum suction, thereby forming a uniform and dense coating.

3. The iron core coating tool according to claim 1, characterized in that: The outer surface of the base (1) is provided with structures such as positioning holes or guide rails for connecting and positioning the base (1) and the vacuum device (5).

4. The iron core coating tool according to claim 1, characterized in that: The centering rod (2) is located at the center of the tooling and is used to accurately support and fix the iron core to be coated.

5. The iron core coating tool according to claim 1, characterized in that: The base (1), centering rod (2), angle fixing piece (3) and locking nut (4) are all made of corrosion-resistant and easy-to-clean materials, so as to facilitate daily maintenance and care.

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