Pretreatment device for carcasses of animals died of illness

Through the motor-driven gear system and nozzle system processing device, efficient crushing and disinfection of dead animal carcasses are achieved, solving the problems of long processing time, large space occupation and high risk of pathogen transmission in the existing technology, and improving processing efficiency and safety.

CN223312699UActive Publication Date: 2025-09-09WUWEI ZHONGHUAN CHENGXIN ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422111644.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-29
Publication Date
2025-09-09
Estimated Expiration
2034-08-29

AI Technical Summary

Technical Problem

In the existing technology, the crushing process of dead animal carcasses takes a long time, takes up a large space, is inconvenient during storage and transportation, is difficult to effectively degrade, and has a high risk of pathogen transmission.

Method used

A motor-driven gear system drives the conveyor belt and crushing rollers to achieve automatic transportation and crushing of animal carcasses, and the carcasses are disinfected through a nozzle system to ensure the killing of pathogens.

Benefits of technology

It accelerates the biodegradation process, improves treatment efficiency, reduces space occupation, facilitates transportation and collection, and reduces the risk of pathogen transmission.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dead animal carcass pretreatment device, which belongs to the technical field of animal carcass treatment, and comprises a treatment box, the bottom of the inner cavity of the treatment box is fixedly connected with a blanking plate, the inner cavity of the treatment box is provided with a pre-crushing component, and the top of the inner cavity of the treatment box is provided with a pre-disinfection component. The motor is started to drive the driving roller to rotate, and the two gears which are connected in a meshed mode are matched to drive the two conveying belts to move inwards at the same time so that the animal carcasses can be automatically conveyed inwards and fall onto the crushing roller. When the gear rotates, the driving wheel, the driven wheel and the belt are matched to drive the two crushing rollers to rotate inwards at the same time to crush the animal carcasses, the large animal carcasses are crushed into small blocks, follow-up treatment is facilitated, the biodegradation process can be accelerated through crushing, higher-quality fertilizer or biogas is generated, and the utilization rate of the fertilizer or biogas is improved. And the crushed corpses are easier to carry and load into a transportation tool.
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Description

Technical Field

[0001] The utility model relates to the technical field of animal corpse processing, and more specifically to a device for pre-processing dead animal corpses. Background Art

[0002] Pretreatment of dead animal carcasses is an important step in ensuring public health safety and environmental protection. It reduces the risk of pathogen transmission and reduces the difficulty of subsequent treatment. Pretreatment is an important part of the management of dead animal carcasses. It helps improve treatment efficiency, reduce costs, ensure public health safety, and is conducive to resource recycling.

[0003] The purpose of pre-treatment of existing diseased and dead animals is to reduce the risk of pathogen transmission, prevent environmental pollution, prepare for subsequent treatment (such as incineration, composting, biodegradation, etc.), and improve the efficiency of subsequent treatment.

[0004] In actual use of the existing technology, since it takes longer time to fully treat the broken animal carcasses during incineration, composting, etc., the degradation process is slow, and the large pieces of unbroken carcasses will take up more space, which is easy to cause inconvenience especially during storage and transportation. Therefore, a pretreatment device for dead animal carcasses is proposed. Utility Model Content

[0005] 1. Technical problems to be solved

[0006] In response to the problems existing in the prior art, the utility model provides a device for pre-processing dead animal carcasses, which starts a motor to drive a driving roller to rotate and drives two conveyor belts to move inward at the same time through two meshing gears to automatically transport the animal carcasses inward and drop them onto the crushing rollers. When the gears rotate, the driving wheel, the driven wheel and the belt cooperate to drive the two crushing rollers to rotate inward at the same time to crush the animal carcasses, breaking larger animal carcasses into smaller blocks for easy subsequent processing. Crushing can accelerate the biodegradation process and produce higher quality fertilizer or biogas. The crushed carcasses are easier to carry and load into transportation vehicles.

[0007] 2. Technical solution

[0008] In order to solve the above problems, the present invention adopts the following technical solutions.

[0009] A device for pre-processing carcasses of dead animals, comprising a processing box, wherein a blanking plate is fixedly connected to the bottom of the inner cavity of the processing box, a pre-crushing assembly is provided in the inner cavity of the processing box, and a pre-disinfection assembly is provided at the top of the inner cavity of the processing box; the pre-crushing assembly comprises a plurality of driving rollers symmetrically rotatably connected to the upper part of the inner cavity of the processing box, the outer surfaces of the driving rollers are sleeved with conveyor belts, two crushing rollers are symmetrically rotatably connected to the middle part of the inner cavity of the processing box, one end of the driving roller is fixedly connected to a gear passing through the processing box via a shaft, the gear is fixedly connected to a driving wheel via a shaft, and one end of the crushing roller is fixedly connected to a driven wheel passing through the processing box via a shaft; the pre-disinfection assembly comprises two upper nozzles symmetrically fixedly connected to the top of the inner cavity of the processing box, two side nozzles are symmetrically fixedly connected to the middle part of the inner cavity of the processing box, and one end of the upper nozzle and the side nozzle are connected by an external pipe.

[0010] Furthermore, feed ports are symmetrically provided at the upper portions of both sides of the processing box, and discharge ports are symmetrically provided at the lower portions of both sides of the processing box, and the blanking plate is triangular in shape.

[0011] Furthermore, a motor is fixedly connected to one side of the processing box, and an output shaft end of the motor passes through the processing box and is fixedly connected to the driving roller.

[0012] Furthermore, two horizontal plates are symmetrically fixedly connected to the inner cavity of the processing box, vertical plates are fixedly connected to the lower surfaces of the horizontal plates, the conveyor belt is located above the horizontal plates, and the vertical plates are fixedly connected to the side nozzles.

[0013] Furthermore, there are two gears, which are meshed and connected, and belts are sleeved on the outer surfaces of the driving wheel and the driven wheel.

[0014] Furthermore, a pump is installed on the external pipe, and the outer surfaces of the upper nozzle and the side nozzle are connected to multiple atomizing nozzles.

[0015] 3. Beneficial effects

[0016] Compared with the prior art, the advantages of the present invention are:

[0017] (1) This solution starts the motor to drive the driving roller to rotate and drives the two conveyor belts to move inward at the same time through the cooperation of two meshing gears to automatically transport the animal carcasses inward and drop them on the crushing roller. When the gears rotate, the driving wheel, the driven wheel and the belt drive the two crushing rollers to rotate inward at the same time to crush the animal carcasses, breaking the larger animal carcasses into smaller pieces for easy subsequent processing. Crushing can accelerate the biodegradation process and produce higher quality fertilizer or biogas. The crushed carcasses are easier to carry and load into transportation vehicles. The crushed animal carcasses fall on the discharge plate and automatically slide outward through the discharge port due to the crushing of the discharge plate, making them easier to collect uniformly.

[0018] (2) This solution is connected to an external tank storing disinfectant through an external pipe, and the disinfectant is pumped out by starting the pump and sprayed out through the atomizing nozzles on the upper nozzle and the side nozzle. When the animal carcass moves on the conveyor belt, the disinfectant is sprayed through the upper nozzle to disinfect the surface of the animal carcass. When the animal carcass falls, the disinfectant is sprayed through the side nozzle to disinfect its back, so as to kill the pathogens carried on the animal carcass and reduce the risk of pathogen transmission. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a side view schematic diagram of the overall structure of the utility model;

[0021] Figure 3 This is a half-section schematic diagram of the internal structure of the utility model.

[0022] Description of the numbers in the figure:

[0023] 1. Processing box; 101. Feed port; 102. Discharge port; 103. Unloading plate; 2. Pre-crushing assembly; 201. Drive roller; 202. Conveyor belt; 203. Horizontal plate; 204. Vertical plate; 205. Crushing roller; 206. Gear; 207. Driving wheel; 208. Driven wheel; 209. Belt; 210. Motor; 3. Pre-disinfection assembly; 301. Upper nozzle; 302. Side nozzle; 303. Atomizing nozzle; 304. External pipe; 305. Pump. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0025] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.

[0027] Example 1

[0028] Reference Figure 1-3 , which is the first embodiment of the present utility model, provides a pre-processing device for dead animal carcasses, including a processing box 1, a blanking plate 103 is fixedly connected to the bottom of the inner cavity of the processing box 1, and a pre-crushing component 2 is provided in the inner cavity of the processing box 1, including a plurality of driving rollers 201 symmetrically connected to the upper part of the inner cavity of the processing box 1, a conveyor belt 202 is sleeved on the outer surface of the driving roller 201, and two crushing rollers 205 are symmetrically connected to the middle of the inner cavity of the processing box 1, one end of the driving roller 201 passes through the processing box 1 through a shaft and is fixedly connected to a gear 206, the gear 206 is fixedly connected to a driving wheel 207 through a shaft, and one end of the crushing roller 205 passes through the processing box 1 through a shaft and is fixedly connected to a driven wheel 208.

[0029] Specifically, feed ports 101 are symmetrically opened on the upper part of both sides of the processing box 1, and discharge ports 102 are symmetrically opened on the lower part of both sides of the processing box 1. The blanking plate 103 is triangular, and a motor 210 is fixedly connected to one side of the processing box 1. The output shaft end of the motor 210 passes through the processing box 1 and is fixedly connected to the driving roller 201. Two horizontal plates 203 are symmetrically fixedly connected to the inner cavity of the processing box 1, and a vertical plate 204 is fixedly connected to the lower surface of the horizontal plate 203. The conveyor belt 202 is located above the horizontal plate 203. There are two gears 206, which are meshed and connected. The outer surfaces of the driving wheel 207 and the driven wheel 208 are provided with belts 209.

[0030] Furthermore, the carcasses of dead animals are placed on the conveyor belts 202 at the feed ports 101 on both sides of the processing box 1, and then the motor 210 is started to drive the driving roller 201 to rotate and drive the two conveyor belts 202 to move inward at the same time through two meshing gears 206 to automatically transport the animal carcasses inward and drop them on the crushing roller 205. When the gear 206 rotates, it will drive the two crushing rollers 205 to rotate inward at the same time through the cooperation of the driving wheel 207, the driven wheel 208 and the belt 209 to crush the animal carcasses, breaking the larger animal carcasses into smaller blocks for subsequent processing. The crushed animal carcasses fall on the blanking plate 103, and automatically slide outward through the crushing of the blanking plate 103 and are distributed through the discharge port 102 for unified collection.

[0031] Example 2

[0032] Reference Figure 1-3 , which is the second embodiment of the present utility model. This embodiment is based on the previous embodiment. A pre-disinfection component 3 is provided at the top of the inner cavity of the treatment box 1, including two upper nozzles 301 symmetrically fixedly connected to the top of the inner cavity of the treatment box 1, and two side nozzles 302 symmetrically fixedly connected to the middle of the inner cavity of the treatment box 1. One end of the upper nozzle 301 and the side nozzle 302 are connected to an external pipe 304.

[0033] Specifically, the vertical plate 204 is fixedly connected to the side nozzle 302 , a pump 305 is installed on the external pipe 304 , and the outer surfaces of the upper nozzle 301 and the side nozzle 302 are both connected to multiple atomizing nozzles 303 .

[0034] Furthermore, the external pipe 304 is connected to the tank body for storing the disinfectant externally, and the disinfectant is pumped out by starting the pump 305 and sprayed out through the atomizing nozzle 303 on the upper nozzle 301 and the side nozzle 302. When the animal carcass moves on the conveyor belt 202, the disinfectant is sprayed through the upper nozzle 301 to disinfect the surface of the animal carcass. When the animal carcass falls, the disinfectant is sprayed through the side nozzle 302 to disinfect its back.

[0035] Working principle: During the use of the device, the operator places the dead animal carcasses that need to be processed on the conveyor belts 202 at the feed ports 101 on both sides of the processing box 1, and then starts the motor 210 to drive the driving roller 201 to rotate and drive the two conveyor belts 202 to move inward at the same time through two meshing gears 206 to automatically transport the animal carcasses inward and drop them on the crushing roller 205. When the gear 206 rotates, it will drive the two crushing rollers 205 to rotate inward at the same time through the cooperation of the driving wheel 207, the driven wheel 208 and the belt 209 to crush the animal carcasses, breaking the larger animal carcasses into smaller pieces for subsequent processing. The crushed animal carcasses fall onto the blanking plate 103, and automatically slide outwards through the crushing of the blanking plate 103 and are distributed through the discharge port 102 for unified collection. At the same time, the external pipe 304 is connected to the tank for storing the disinfectant externally, and the disinfectant is extracted by starting the pump 305 and sprayed out through the atomizing nozzle 303 on the upper nozzle 301 and the side nozzle 302. When the animal carcasses move on the conveyor belt 202, the disinfectant is sprayed through the upper nozzle 301 to disinfect the surface of the animal carcasses. When the animal carcasses fall, the disinfectant is sprayed through the side nozzle 302 to disinfect the back of the animal carcasses, so as to kill the pathogens carried on the animal carcasses and reduce the risk of pathogen transmission.

[0036] The above description is merely a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto. Any person skilled in the art who, within the technical scope disclosed in the present invention, makes equivalent substitutions or modifications based on the technical solutions and improved concepts of the present invention shall be covered by the scope of protection of the present invention.

Claims

1. A device for pre-processing dead animal carcasses, comprising a processing box (1), characterized in that: A blanking plate (103) is fixedly connected to the bottom of the inner cavity of the processing box (1), a pre-crushing component (2) is provided in the inner cavity of the processing box (1), and a pre-disinfection component (3) is provided at the top of the inner cavity of the processing box (1); A pre-crushing assembly (2) comprises a plurality of driving rollers (201) symmetrically connected to the upper portion of the inner cavity of the processing box (1), the outer surface of the driving rollers (201) being sleeved with a conveyor belt (202), two crushing rollers (205) being symmetrically connected to the middle portion of the inner cavity of the processing box (1), one end of the driving roller (201) being fixedly connected to a gear (206) via a shaft passing through the processing box (1), the gear (206) being fixedly connected to a driving wheel (207) via a shaft, and one end of the crushing roller (205) being fixedly connected to a driven wheel (208) via a shaft passing through the processing box (1); The pre-disinfection assembly (3) comprises two upper nozzles (301) symmetrically fixedly connected to the top of the inner cavity of the treatment box (1); two side nozzles (302) symmetrically fixedly connected to the middle of the inner cavity of the treatment box (1); one end of the upper nozzle (301) and the side nozzle (302) are connected to an external pipe (304).

2. The device for pre-processing dead animal carcasses according to claim 1, characterized in that: Feed ports (101) are symmetrically provided at the upper portions of both sides of the processing box (1), discharge ports (102) are symmetrically provided at the lower portions of both sides of the processing box (1), and the blanking plate (103) is triangular in shape.

3. The device for pre-processing dead animal carcasses according to claim 1, characterized in that: A motor (210) is fixedly connected to one side of the processing box (1), and an output shaft end of the motor (210) passes through the processing box (1) and is fixedly connected to the driving roller (201).

4. The device for pre-processing dead animal carcasses according to claim 1, characterized in that: Two transverse plates (203) are symmetrically fixedly connected to the inner cavity of the processing box (1), and vertical plates (204) are fixedly connected to the lower surfaces of the transverse plates (203). The conveyor belt (202) is located above the transverse plates (203), and the vertical plates (204) are fixedly connected to the side nozzles (302).

5. The device for pre-processing dead animal carcasses according to claim 1, characterized in that: There are two gears (206), which are meshed and connected. The outer surfaces of the driving wheel (207) and the driven wheel (208) are covered with belts (209).

6. The device for pre-processing dead animal carcasses according to claim 1, characterized in that: A pump (305) is installed on the external pipe (304), and the outer surfaces of the upper nozzle (301) and the side nozzle (302) are both connected to multiple atomizing nozzles (303).