Four-cylinder splicing die

Abstract

The utility model relates to the field of stamping dies, in particular to a four-cylinder splicing die which comprises a movable die and a fixed die, the movable die comprises a pressing plate and a plurality of die blocks, the die blocks are detachably connected to the pressing plate, the fixed die comprises a bottom plate and a concave-convex die, the concave-convex die is detachably connected to the bottom plate, and the pressing plate and the bottom plate are parallel to each other. The movable die reciprocates in the linear direction and abuts against the fixed die, and the shape of the die block corresponds to the shape of the cross section of the concave-convex die. The cylinder gasket has the effect of reducing the cost of producing cylinder gaskets with different shapes.

Description

Technical Field

[0001] The present application relates to the field of stamping dies, and in particular to a four-cylinder block die. Background Art

[0002] Automobile cylinder gasket is an irregularly shaped and widely used workpiece. It is made of metal material and has a flat structure. The outer edge of the flat plate is consistent with the shape of the engine. There are multiple through holes in the flat plate, and the number of through holes is consistent with the number of engine cylinder blocks.

[0003] The relevant cylinder head gasket stamping die consists of an upper die and a lower die. The lower die is fixed, while the upper die is driven by a power element such as a hydraulic cylinder. The upper die is positioned above the lower die and reciprocates vertically. The lower die is provided with a protrusion, and the upper die is provided with a groove. The shape of the protrusion and groove corresponds to the cross-sectional shape of the cylinder head gasket to be produced. The user can lower the upper die by placing a steel plate horizontally between the upper and lower dies. The upper and lower dies work together to squeeze the steel plate, thereby pressing a flat plate with the same shape as the workpiece, completing the production process.

[0004] The above-mentioned related technical solutions have the following defects: the specifications and sizes of engines vary, and the production of cylinder gaskets requires the preparation of molds of various sizes and shapes. The mold manufacturing cost is high, which results in high production costs. Utility Model Content

[0005] In order to reduce the cost of producing cylinder gaskets of different shapes, the present application provides a four-cylinder block mold.

[0006] The four-cylinder block mold provided in this application adopts the following technical solution:

[0007] A four-cylinder block mold includes a movable mold and a fixed mold. The movable mold includes a pressure plate and multiple modules. The modules are detachably connected to the pressure plate. The fixed mold includes a base plate and a concave and convex mold. The concave and convex molds are detachably connected to the base plate. The pressure plate and the base plate are parallel to each other. The movable mold moves back and forth in a straight line and abuts against the fixed mold. The shape of the module corresponds to the cross-sectional shape of the concave and convex mold.

[0008] By adopting the above technical solution, by arranging modules on the pressing plate and arranging convex and concave dies on the bottom plate, when the steel plate is placed between the movable die and the fixed die, the movable die moves and abuts the steel plate, thereby pressing out holes on the workpiece corresponding to the shapes of the modules and the convex and concave dies, thereby achieving the stamping effect. The user can adjust the size of the stamped workpiece by replacing the convex and concave dies and modules, thereby reducing the amount of mold production. When producing cylinder gaskets of various shapes, it can be completed by replacing some modules, thereby reducing production costs.

[0009] Optionally, a guide sleeve is provided on the movable mold, and the guide sleeve includes sleeve one, sleeve two and a spring. Sleeve one is vertically fixed on the pressure plate, sleeve two is vertically fixed on the base plate, sleeve one is installed and slidably connected to sleeve two, and the spring is installed on sleeve two. One end of the spring abuts against the base plate, and the other end abuts against sleeve one.

[0010] By adopting the above technical solution, a guide sleeve is set on the movable mold, so that the guide sleeve plays the role of guiding and limiting, reducing the probability of horizontal deviation of the movable mold relative to the fixed mold, thereby making the positions of the module and the concave and convex molds always correspond, and the processed workpiece has higher precision.

[0011] Optionally, the module includes a plurality of blocks and a plurality of inserts, the blocks are spliced ​​together to form a closed frame structure, and the inserts are arranged in the space enclosed by the blocks.

[0012] By adopting the above technical solution, a closed frame structure is formed by using blocks. When the movable mold contacts the fixed mold, the frame formed by the blocks is sleeved on the outside of the concave and convex molds. At this time, the blocks and the outer edges of the concave and convex molds jointly cut the steel plate, cutting out the outer edge of the cylinder gasket on the steel plate. The insert can be inserted into the through hole in the middle of the concave and convex molds, thereby punching out a through hole on the cylinder gasket to complete the processing work.

[0013] Optionally, a mounting groove is provided on the pressing plate, the mounting groove is a sunken groove, and the blocks are arranged to fit the inner wall of the mounting groove.

[0014] By adopting the above technical solution, by arranging the installation groove on the pressure plate, the blocks are arranged along the inner wall of the installation groove, which makes it convenient for users to install the blocks. By adjusting the size of the blocks, cylinder gaskets with different side lengths can be punched out. When the blocks are abutted against the steel plate for stamping, the inner wall of the installation groove clamps the blocks, which can reduce the chance of the blocks slipping in the horizontal direction.

[0015] Optionally, a matching hole is opened on the bottom plate, and the matching hole passes through the bottom plate, and the position of the matching hole corresponds to the position of the insert.

[0016] By adopting the above technical solution, by opening a matching hole on the base plate, when the insert punches a through hole on the workpiece, the punched waste can fall under the base plate through the matching hole, thereby making it convenient for users to collect and process the waste.

[0017] Optionally, the pressure plate is detachably connected to an upper plate, the cross-sectional shape of the upper plate is the same as the cross-sectional shape of the concave and convex molds, the upper plate is slidably connected to the pressure plate, the blocks are arranged around the upper plate, the inserts are inserted into the upper plate, and the thickness of the module is greater than the thickness of the upper plate.

[0018] By adopting the above technical solution, an upper hitting plate is set on the pressure plate so that the upper hitting plate can be pressed on the upper surface of the workpiece. When the movable mold and the fixed mold punch the steel plate, the upper hitting plate can abut against the upper surface of the steel plate and slide automatically. The user can punch out cylinder gaskets of different thicknesses by installing upper hitting plates of different thicknesses on the pressure plate.

[0019] Optionally, a plurality of stepped holes are provided on the upper punching plate, bolts are provided in the stepped holes, and the bolts are threadedly connected to the pressure plate.

[0020] By adopting the above technical solution, a stepped hole is opened on the upper punching plate, and a bolt is arranged in the stepped hole. The stud of the bolt can be stuck on the stepped end surface in the stepped hole, so that the upper punching plate and the pressure plate are slidably connected.

[0021] Optionally, the base plate is detachably connected to a discharge plate, which is a flat plate structure with a through hole in the middle of the discharge plate. The concave and convex molds are arranged in the through hole of the discharge plate. The discharge plate is laid flat on the base plate. A plurality of latches are arranged on the base plate. The latches are arranged perpendicular to the base plate. The latches pass through the discharge plate and are detachably connected to the discharge plate.

[0022] By adopting the above technical solution, a pin is set on the bottom plate and a stripping plate is set on the pin. When the movable mold and the fixed mold punch the cylinder gasket, the waste on the outer edge of the cylinder gasket falls on the stripping plate. The user can lift the stripping plate to disconnect the stripping plate from the bottom plate, thereby making it convenient for the user to handle the waste on the stripping plate and facilitate the recycling of waste.

[0023] In summary, the beneficial technical effects of this application are:

[0024] 1. By setting modules on the pressure plate and concave and convex dies on the base plate, when the steel plate is placed between the movable die and the fixed die, the movable die moves and abuts the steel plate, thereby pressing holes corresponding to the shapes of the modules and concave and convex dies on the workpiece to achieve the stamping effect. By replacing the concave and convex dies and modules, the user can adjust the size of the stamped workpiece, thereby reducing the number of molds produced. When producing cylinder head gaskets of various shapes, it can be completed by replacing some modules, reducing production costs;

[0025] 2. By setting a guide sleeve on the movable mold, the guide sleeve plays the role of guide limit, reducing the probability of horizontal deviation of the movable mold relative to the fixed mold, so that the positions of the module and the concave and convex molds are always corresponding, and the processed workpiece has higher precision;

[0026] 3. By setting a latch on the bottom plate and setting a stripper plate on the latch, when the mobile mold and the fixed mold punch the cylinder gasket, the waste on the outer edge of the cylinder gasket falls on the stripper plate. The user can lift the stripper plate to disconnect the stripper plate from the bottom plate, which makes it convenient for the user to handle the waste on the stripper plate and facilitate the recycling of waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.

[0028] Figure 2 It is a cross-sectional schematic diagram of an embodiment of the present application.

[0029] Figure 3 It is a structural schematic diagram of the motion mold of an embodiment of the present application.

[0030] Figure 4 It is a schematic diagram of the position of the installation slot of an embodiment of the present application.

[0031] Figure 5 Schematic diagram of the position of the stepped hole in an embodiment of the present application.

[0032] Figure 6 It is a structural schematic diagram of the fixed mold of an embodiment of the present application.

[0033] Figure 7 It is a structural schematic diagram of the base plate of an embodiment of the present application.

[0034] Figure numerals: 1. movable mold; 11. pressing plate; 111. connecting plate; 112. pad; 113. mounting plate; 114. mounting groove; 12. module; 121. assembly block; 122. insert; 13. upper plate; 131. stepped hole; 2. fixed mold; 21. bottom plate; 211. matching hole; 22. concave and convex mold; 23. unloading plate; 231. latch; 3. guide sleeve; 31. sleeve one; 32. sleeve two; 33. spring. DETAILED DESCRIPTION

[0035] The present application is further described in detail below with reference to the accompanying drawings.

[0036] The present application embodiment discloses a four-cylinder block mold, referring to Figure 1 and Figure 2, including a movable mold 1 and a fixed mold 2, the movable mold 1 includes a pressing plate 11 and a plurality of modules 12, the pressing plate 11 is arranged horizontally, and the plurality of modules 12 are detachably connected to the lower bottom surface of the pressing plate 11, so that the lower surface of the pressing plate 11 forms an uneven structure. The fixed mold 2 includes a base plate 21 and a concave-convex mold 22, the base plate 21 is arranged horizontally below the movable mold 1, and the concave-convex mold 22 is fixedly connected to the upper surface of the base plate 21, and the shape of the concave-convex mold 22 corresponds to the position and size of the module 12. By controlling the pressing plate 11 to press downward, the module 12 can contact the concave-convex mold 22, and then the workpiece set between the movable mold 1 and the fixed mold 2 is punched and processed. The user installs modules 12 of different shapes on the pressing plate 11 and adjusts the shape of the concave-convex mold 22 installed on the base plate 21, so that the shape of the concave-convex mold 22 always corresponds to the pattern formed by the modules 12, thereby being able to produce and process workpieces of different shapes and reduce the cost of making templates.

[0037] Reference Figure 3 and Figure 4 Module 12 includes multiple blocks 121 and multiple inserts 122. The blocks 121 are joined together to form a frame structure. Multiple inserts 122 are positioned within the space enclosed by the blocks 121. Both the blocks 121 and the inserts 122 are removably connected to the platen 11 via bolts. When the movable mold 1 falls, the blocks 121 contact the outer walls of the concave and convex molds 22, thereby cutting the workpiece into a sheet material having a shape corresponding to the pattern enclosed by the blocks 121. The inserts 122 can be cylindrical or irregularly shaped. The inserts 122 are inserted into holes defined in the concave and convex molds 22, and are used to cut through holes of various shapes in the workpiece.

[0038] Reference Figure 1 、 Figure 4 and Figure 5 The pressing plate 11 includes a connecting plate 111, a pad 112 and a mounting plate 113. The connecting plate 111 and the mounting plate 113 are arranged parallel to each other, and the pad 112 is arranged between the connecting plate 111 and the mounting plate 113. A cavity is formed between the connecting plate 111 and the mounting plate 113. The connecting plate 111 is used to connect to power parts such as hydraulic cylinders, and the module 12 is detachably connected to the mounting plate 113. A mounting groove 114 is provided on the lower bottom surface of the mounting plate 113. The mounting groove 114 is a sink structure, and the blocks 121 are arranged along the inner wall of the mounting groove 114. The mounting groove 114 plays a supporting role, which can keep the block 121 in a stable position when stamping the workpiece, reduce the probability of the block 121 moving or deforming, and ensure the dimensional accuracy of the workpiece. The user installs blocks 121 of different widths in the mounting groove 114 to change the size of the space enclosed by the inner wall of the block 121, thereby achieving the effect of adjusting the size of the stamped workpiece product.

[0039] Reference Figure 6 and Figure 7 A plurality of matching holes 211 are provided on the bottom plate 21. The positions of the matching holes 211 correspond to the positions of the inserts 122. When the movable mold 1 moves and punches through holes on the workpiece, the waste material punched out can fall from the matching holes 211, making it convenient for users to collect and recycle the waste material.

[0040] Reference Figure 6 and Figure 7 A stripper plate 23 is provided on the bottom plate 21. The stripper plate 23 is a flat plate structure, and the stripper plate 23 is fitted to the upper surface of the bottom plate 21. A through hole is provided in the middle of the stripper plate 23, and the stripper plate 23 is sleeved on the outside of the concave and convex molds 22. When the movable mold 1 punches the workpiece, the waste material on the periphery of the workpiece falls onto the stripper plate 23. A plurality of latches 231 are provided on the bottom plate 21. The latches 231 are perpendicular to the bottom plate 21. A through hole is passed through the edge of the stripper plate 23, and the latches 231 are inserted into the through holes, thereby fixing the stripper plate 23 relative to the bottom plate 21. A blind hole is provided on the mounting plate 113. When the movable mold 1 falls, the upper end of the latch 231 is inserted into the blind hole. When the waste material falls on the stripper plate 23, the user lifts the stripper plate 23 to disconnect the stripper plate 23 from the latch 231, and can pour out the waste material on the stripper plate 23, making it convenient for the user to collect and recycle the waste material.

[0041] Reference Figure 2 、 Figure 3 and Figure 4 , an upper beating plate 13 is provided on the mounting plate 113, and the upper beating plate 13 is slidably connected to the mounting plate 113. The cross-sectional shape of the upper beating plate 13 is the same as the cross-sectional shape of the concave and convex molds 22. The upper beating plate 13 is set in the space surrounded by the blocks 121, and the inserts 122 are inserted into the holes of the upper beating plate 13 and connected to the pressing plate 11. The heights of the blocks 121 and the inserts 122 are higher than the setting of the upper beating plate 13. When the movable mold 1 is pressed downward and the blocks 121 are in contact with the concave and convex molds 22, the upper beating plate 13 abuts against the upper surface of the workpiece and slides automatically. By installing upper beating plates 13 of different thicknesses on the pressing plate 11, the user can process workpieces of different thicknesses.

[0042] Reference Figure 5 The upper plate 13 is provided with a plurality of stepped holes 131, in which bolts are provided. The bolts pass through the stepped holes 131 and are threadedly connected to the mounting plate 113. The ends of the bolts are clamped on the stepped end surfaces in the stepped holes 131, thereby making the upper plate 13 and the mounting plate 113 slidably connected.

[0043] Reference Figure 1A guide sleeve 3 is provided between the pressing plate 11 and the base plate 21. The guide sleeve 3 includes a sleeve 1 31, a sleeve 2 32 and a spring 33. The sleeve 1 31 is fixed on the pressing plate 11, and the sleeve 2 32 is fixed on the base plate 21. The sleeve 1 31 and the sleeve 2 32 are slidably connected. The spring 33 is sleeved on the sleeve 2 32. One end of the spring 33 abuts on the sleeve 1 31, and the other end abuts on the base plate 21. When the user controls the movable mold 1 to fall, the pressing plate 11 and the base plate 21 are limited by the guide sleeve 3, so that the pressing plate 11 falls vertically, reducing the probability of the pressing plate 11 offsetting relative to the base plate 21 in the horizontal direction. After the movable mold 1 punches the workpiece, the spring 33 can push the sleeve 1 31, so that the movable mold 1 automatically moves up, which has a reset effect.

[0044] The implementation principle of the embodiment of the present application is: by detachably connecting the module 12 on the pressing plate 11, the assembly block 121 and the insert 122 are detachably connected to the bottom of the pressing plate 11. The user can adjust the shape of the module 12 and the concave and convex molds 22 to enable the movable mold 1 and the fixed mold 2 to jointly punch out workpieces of different shapes. By slidingly connecting the upper punching plate 13 on the pressing plate 11, the upper punching plate 13 is further pressed on the upper surface of the workpiece. The user can adjust the thickness of the stamped workpiece by installing upper punching plates 13 of different thicknesses on the pressing plate 11.

[0045] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A four-cylinder block mold, characterized by: The invention comprises a movable mold (1) and a fixed mold (2), wherein the movable mold (1) comprises a pressing plate (11) and a plurality of modules (12), wherein the modules (12) are detachably connected to the pressing plate (11), and the fixed mold (2) comprises a base plate (21) and a concave-convex mold (22), wherein the concave-convex mold (22) is detachably connected to the base plate (21), wherein the pressing plate (11) and the base plate (21) are parallel to each other, and the movable mold (1) reciprocates in a straight line direction and abuts against the fixed mold (2), and the shape of the module (12) corresponds to the cross-sectional shape of the concave-convex mold (22).

2. A four-cylinder block mold according to claim 1, characterized in that: The movable mold (1) is provided with a guide sleeve (3), which includes a sleeve 1 (31), a sleeve 2 (32) and a spring (33). The sleeve 1 (31) is vertically fixed on the pressure plate (11), the sleeve 2 (32) is vertically fixed on the base plate (21), the sleeve 1 (31) is sleeved and slidably connected to the sleeve 2 (32), the spring (33) is sleeved on the sleeve 2 (32), one end of the spring (33) abuts on the base plate (21), and the other end abuts on the sleeve 1 (31).

3. The four-cylinder block mold according to claim 1, characterized in that: The module (12) comprises a plurality of blocks (121) and a plurality of inserts (122); the blocks (121) are joined together to form a closed frame structure; and the inserts (122) are arranged in a space enclosed by the blocks (121).

4. The four-cylinder block mold according to claim 3, characterized in that: The pressing plate (11) is provided with a mounting groove (114), the mounting groove (114) being a sunken groove, and the assembly block (121) is arranged to fit the inner wall of the mounting groove (114).

5. The four-cylinder block mold according to claim 3, characterized in that: A matching hole (211) is provided on the bottom plate (21), the matching hole (211) passes through the bottom plate (21), and the position of the matching hole (211) corresponds to the position of the insert (122).

6. The four-cylinder block mold according to claim 3, characterized in that: The pressing plate (11) is detachably connected to an upper beating plate (13), the cross-sectional shape of the upper beating plate (13) is the same as the cross-sectional shape of the concave and convex molds (22), the upper beating plate (13) is slidably connected to the pressing plate (11), the block (121) is arranged around the upper beating plate (13), the insert (122) is inserted into the upper beating plate (13), and the thickness of the module (12) is greater than the thickness of the upper beating plate (13).

7. The four-cylinder block mold according to claim 6, characterized in that: The upper punching plate (13) is provided with a plurality of stepped holes (131), and bolts are provided in the stepped holes (131), and the bolts are threadedly connected to the pressing plate (11).

8. The four-cylinder block mold according to claim 3, characterized in that: The bottom plate (21) is detachably connected to a stripping plate (23), the stripping plate (23) being a flat plate structure, a through hole being provided in the middle of the stripping plate (23), the concave and convex molds (22) being arranged in the through hole of the stripping plate (23), the stripping plate (23) being laid flat on the bottom plate (21), a plurality of latches (231) being arranged on the bottom plate (21), the latches (231) being arranged perpendicular to the bottom plate (21), the latches (231) penetrating the stripping plate (23) and being detachably connected to the stripping plate (23).

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