Hoop assembling mechanism

The clamp assembly mechanism with symmetrically distributed vibration plates and multi-axis moving components solves the problem of clamp assembly deformation, realizes an efficient and precise automated assembly process, and improves production efficiency and product quality.

CN223313394UActive Publication Date: 2025-09-09WUHAN ZHUOBO AUTOMATION EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422738107.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-09
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

The existing clamp assembly mechanism cannot be directly assembled from the notch when the equipment is in use, resulting in deformation that affects the sealing of the product.

Method used

The vibration plate, clamp push plate, push cylinder, Y-axis traverse module, joint rotation motor and other components are symmetrically distributed, combined with the use of X-axis traverse module, Y-axis traverse module, Z-axis lifting module and R-axis rotation motor to achieve precise movement and rotation of the workpiece in three-dimensional space, ensuring assembly accuracy and flexibility.

Benefits of technology

It improves production efficiency and product quality, reduces manual intervention, reduces operating costs, and ensures high precision and efficiency of assembly.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223313394U_ABST
    Figure CN223313394U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of clamp assembling, and discloses a clamp assembling mechanism which comprises a vibration disc and an operation bottom plate, the top of the operation bottom plate is fixedly connected with a Y-axis transverse moving module, the top of the operation bottom plate is fixedly connected with a connector rotating motor, and the top of the vibration disc is fixedly connected with a correction air cylinder. The vibration disc, the clamp pushing plate, the pushing air cylinder, the Y-axis transverse moving module, the connector rotating motor and the like are symmetrically distributed in the left-right direction with the operation bottom plate as the center, the design is attractive, more importantly, the moving efficiency and balance of the mechanical arm are improved, vibration and energy consumption in the moving process are reduced, and the mechanical arm is suitable for large-scale popularization and application. Through the combined use of the X-axis transverse moving module, the Y-axis transverse moving module, the Z-axis lifting module and the R-axis rotating motor, precise movement and rotation of a workpiece in a three-dimensional space are achieved, and the assembly precision and flexibility are ensured.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of clamp assembly, in particular to a clamp assembly mechanism. Background Art

[0002] A clamp assembly mechanism is a device specifically used for automated assembly of clamps. It can improve production efficiency, ensure assembly quality, and reduce manual labor. The clamp assembly mechanism is usually equipped with an automated loading system that can accurately deliver the clamps to the assembly position. These systems may include vibrating plates, conveyor belts, and visual recognition systems to ensure the correct sorting and orientation of the clamps. The assembly part inside the mechanism may contain multiple actuators, such as clamps, rotating mechanisms, and pushing devices. These elements work together to achieve precise assembly of the clamps. For example, the assembly head may be magnetic and can adsorb the clamps and position them.

[0003] In an existing clamp assembly mechanism, the clamp cannot be assembled directly from the notch when the equipment is in use. Direct assembly will cause the clamp to deform, thereby affecting the sealing performance of the product during quick change. This mechanism can solve the product assembly problem. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a clamp assembly mechanism.

[0005] The utility model adopts the following technical solutions: a clamp assembly mechanism, including a vibration plate and an operating base plate, the top of the operating base plate is fixedly connected to a Y-axis lateral movement module, the top of the operating base plate is fixedly connected to a joint rotating motor, the top of the vibration plate is fixedly connected to a correction cylinder, one side of the correction cylinder is fixedly connected to a clamp in place detection photoelectric, one side of the clamp in place detection photoelectric is fixedly connected to a clamp pushing plate, the surface of the clamp pushing plate is fixedly connected to the pushing cylinder, the top of the clamp pushing plate is fixedly connected to a clamp imitation The surface of the clamp imitating plate is fixedly connected with a vibration disk, the top of the operating base plate is fixedly connected with a clamping cylinder, the top of the clamping cylinder is fixedly connected with a joint positioning block, the surface of the joint positioning block is fixedly connected with a joint clamping cylinder, the top of the joint clamping cylinder is fixedly connected with a clamping cylinder rotation detection photoelectric, the surface of the clamping cylinder rotation detection photoelectric is fixedly connected with an X-axis lateral movement module, the top of the X-axis lateral movement module is fixedly connected with a Z-axis lifting module, and the top of the operating base plate is fixedly connected with an R-axis rotation motor.

[0006] Through the above technical solution, by setting up two vibration plates and related components, the system can process two workpieces at the same time, significantly improving production efficiency and capacity. The presence of the clamping cylinder rotation detection photoelectricity ensures the stability and accuracy of the workpiece during the rotation process, avoiding assembly errors caused by inaccurate rotation.

[0007] As a further improvement of the above solution, the number of the vibration disk and the clamp profiling plate is set to two, and the two vibration disks and the clamp profiling plates are symmetrically distributed left and right with the operating base plate as the center.

[0008] As a further improvement of the above solution, the number of the Y-axis lateral movement modules and the joint rotation motors is set to two, and the two Y-axis lateral movement modules and the joint rotation motors are symmetrically distributed left and right with the operating base plate as the center.

[0009] As a further improvement of the above solution, the number of the clamp pusher plates is set to two, and the two clamp pusher plates are symmetrically distributed left and right with the operating base plate as the center, and the surface of the clamp pusher plate contacts the surface of the correction cylinder.

[0010] As a further improvement of the above solution, the number of the pushing cylinders is set to two, and the two pushing cylinders are symmetrically distributed left and right with the operating base plate as the center, and the pushing cylinders are located in front of the vibration plate.

[0011] As a further improvement of the above solution, the number of the Z-axis lifting modules and the X-axis lateral movement modules is set to two, and the two Z-axis lifting modules and the X-axis lateral movement modules are symmetrically distributed left and right with the operating base plate as the center.

[0012] As a further improvement to the above solution, the workstation design and multi-axis movement capability enable the system to handle tasks efficiently and significantly improve production efficiency.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] The utility model arranges the vibration plate, clamp push plate, push cylinder, Y-axis lateral movement module, joint rotating motor and the like to be symmetrically distributed left and right with the operating base plate as the center. This design is not only beautiful, but more importantly, it improves the efficiency and balance of the movement of the robot arm, reduces vibration and energy consumption during movement, and through the combined use of the X-axis lateral movement module, Y-axis lateral movement module, Z-axis lifting module and R-axis rotating motor, the precise movement and rotation of the workpiece in three-dimensional space is achieved, ensuring the accuracy and flexibility of assembly. Through the precise coordination and automated control between the components, the system can realize the full process automation from automatic material supply, positioning, assembly to detection, reduces the need for manual intervention, and improves production efficiency and product quality.

[0015] The utility model realizes an efficient and precise assembly process by setting up the overall symmetrical layout of the equipment, multi-axis movement and rotation capabilities, detection and correction mechanisms and intelligent control, thereby improving production efficiency and product quality and reducing operating costs. The precise detection and correction mechanisms, as well as the flexible movement and rotation of multiple axes, ensure high-precision assembly. The intelligent automated assembly process reduces dependence on manual labor and reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is an enlarged schematic diagram of the structure at point A of the utility model;

[0018] Figure 3 This is a schematic diagram of the top view of the structure of the utility model;

[0019] Figure 4 This is a side view structural diagram of the utility model;

[0020] Figure 5 This is a front view structural diagram of the utility model.

[0021] Description of main symbols:

[0022] 1. Vibrating plate; 2. Clamp profiling plate; 3. Pushing cylinder; 4. Clamp pushing plate; 5. Clamp in place detection photoelectric system; 6. Calibration cylinder; 7. Y-axis traverse module; 8. Joint rotation motor; 9. Clamping cylinder; 10. Joint positioning block; 11. Joint clamping cylinder; 12. Clamping cylinder rotation detection photoelectric system; 13. X-axis traverse module; 14. R-axis rotation motor; 15. Z-axis lifting module; 16. Operating base plate. DETAILED DESCRIPTION

[0023] Below, the present invention is further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0024] Example:

[0025] Please combine Figure 1-5, a clamp assembly mechanism of the present embodiment includes a vibration disk 1 and an operating base plate 16, the top of the operating base plate 16 is fixedly connected to a Y-axis lateral movement module 7, the top of the operating base plate 16 is fixedly connected to a joint rotating motor 8, the top of the vibration disk 1 is fixedly connected to a correction cylinder 6, one side of the correction cylinder 6 is fixedly connected to a clamp in place detection photoelectric 5, one side of the clamp in place detection photoelectric 5 is fixedly connected to a clamp pushing plate 4, the surface of the clamp pushing plate 4 is fixedly connected to the pushing cylinder 3, the top of the clamp pushing plate 4 is fixedly connected to a clamp profiling plate 2, the surface of the clamp profiling plate 2 is fixedly connected to the vibration disk 1, the top of the operating base plate 16 is fixedly connected to a clamping cylinder 9, the top of the clamping cylinder 9 is fixedly connected to a joint positioning block 10, the surface of the joint positioning block 10 is fixedly connected to a joint clamping cylinder 119, the top of the joint clamping cylinder 119 is fixedly connected to the clamping cylinder 9 rotation detection photoelectric, the surface of the clamping cylinder 9 rotation detection photoelectric is fixedly connected It is connected to an X-axis lateral movement module 13, the top of the X-axis lateral movement module 13 is fixedly connected to a Z-axis lifting module 15, and the top of the operating base plate 16 is fixedly connected to an R-axis rotating motor 14. By setting the vibration plate 1, the clamp pushing plate 4, the pushing cylinder 3, the Y-axis lateral movement module 7, the joint rotating motor 8, etc., they are symmetrically distributed left and right with the operating base plate 16 as the center. This design is not only beautiful, but more importantly, it improves the efficiency and balance of the robot arm's movement, and reduces vibration and energy consumption during movement. By setting the X-axis lateral movement module 13, the Y-axis lateral movement module 7, the Z-axis lifting module 15 and the R-axis rotating motor 14 in combination, the workpiece is accurately moved and rotated in three-dimensional space, ensuring the accuracy and flexibility of assembly. Through the precise coordination and automated control between the components, the system can realize full-process automation from automatic material supply, positioning, assembly to detection, reducing the need for manual intervention and improving production efficiency and product quality.

[0026] Through the above technical solution, by setting up two vibration disks 1 and related components, the system can process two workpieces at the same time, significantly improving production efficiency and capacity. The presence of the photoelectric detection of the clamping cylinder 9 rotation ensures the stability and accuracy of the workpiece during the rotation process, avoiding assembly errors caused by inaccurate rotation.

[0027] The number of the vibration disks 1 and the clamp profiling plates 2 is set to two, and the two vibration disks 1 and the clamp profiling plates 2 are symmetrically distributed with the operating base plate 16 as the center.

[0028] The number of the Y-axis lateral movement modules 7 and the joint rotation motors 8 is set to two, and the two Y-axis lateral movement modules 7 and the joint rotation motors 8 are symmetrically distributed with the operating base plate 16 as the center.

[0029] The number of the clamp pusher plates 4 is set to two, and the two clamp pusher plates 4 are symmetrically distributed with the operating base plate 16 as the center, and the surface of the clamp pusher plates 4 contacts the surface of the correction cylinder 6.

[0030] The number of pushing cylinders 3 is set to two, and the two pushing cylinders 3 are symmetrically distributed with the operating base plate 16 as the center. The pushing cylinders 3 are located in front of the vibration plate 1. By setting the overall equipment with its symmetrical layout, multi-axis movement and rotation capabilities, detection and correction mechanism and intelligent control, an efficient and precise assembly process is achieved, production efficiency and product quality are improved, and operating costs are reduced. The precise detection and correction mechanism, as well as the flexible movement and rotation of multiple axes, ensure high-precision assembly. The intelligent automated assembly process reduces dependence on manual labor and reduces production costs.

[0031] The number of the Z-axis lifting modules 15 and the X-axis lateral movement modules 13 is set to two, and the two Z-axis lifting modules 15 and the two X-axis lateral movement modules 13 are symmetrically distributed with the operating base plate 16 as the center.

[0032] The workstation design and multi-axis movement capabilities enable the system to handle tasks efficiently and greatly improve production efficiency.

[0033] The implementation principle of a clamp assembly mechanism in the embodiment of the present application is as follows: the joint with the selected direction is placed at the position of the joint positioning block 10, the joint clamping cylinder 119 automatically clamps the joint, the Y-axis lateral movement module 7 moves to the position to be assembled, the X-axis lateral movement module 13 moves the Z-axis lifting module 15 and the R-axis rotation motor 14 and the clamping cylinder 9 to the position of the clamp in place detection photoelectric 5, the vibration plate 1 vibrates and sorts the clamp products and then moves them to the position of the clamp profiling plate 2, the clamp products are stacked on the clamp profiling plate 2, and the pushing cylinder 3 Extend out, the surface profiling plate of the clamp pushing plate 4 takes the clamp product out from the stacked state and separates it, and moves it to the clamp detection photoelectric position, the clamping cylinder 9 takes out the clamp product, and moves it to the position of the correction cylinder 6, the correction cylinder 6 automatically corrects the clamp product, after completion, the R-axis rotating motor 14 moves the clamping cylinder 9 to the position of the joint positioning block 10, assembles one end of the clamp to the joint notch position, and assembles the remaining clamps into the joint through the joint rotating motor 8, after completion, the clamping cylinder 9 is released to complete the clamp assembly.

[0034] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.

Claims

1. A clamp assembly mechanism, characterized in that: The invention comprises a vibration plate (1) and an operating base plate (16), wherein the top of the operating base plate (16) is fixedly connected to a Y-axis lateral movement module (7), the top of the operating base plate (16) is fixedly connected to a joint rotating motor (8), the top of the vibration plate (1) is fixedly connected to a correction cylinder (6), one side of the correction cylinder (6) is fixedly connected to a clamp in place detection photoelectric (5), one side of the clamp in place detection photoelectric (5) is fixedly connected to a clamp push plate (4), the surface of the clamp push plate (4) is fixedly connected to a push cylinder (3), the top of the clamp push plate (4) is fixedly connected to a clamp profiling plate (2), the surface of the clamp profiling plate (2) is fixedly connected to the clamp profiling plate (2) The operating base plate (16) is fixedly connected to a vibration plate (1), the top of the operating base plate (16) is fixedly connected to a clamping cylinder (9), the top of the clamping cylinder (9) is fixedly connected to a joint positioning block (10), the surface of the joint positioning block (10) is fixedly connected to a joint clamping cylinder (11), the top of the joint clamping cylinder (11) is fixedly connected to a clamping cylinder rotation detection photoelectric (12), the surface of the clamping cylinder rotation detection photoelectric (12) is fixedly connected to an X-axis lateral movement module (13), the top of the X-axis lateral movement module (13) is fixedly connected to a Z-axis lifting module (15), and the top of the operating base plate (16) is fixedly connected to an R-axis rotating motor (14).

2. A clamp assembly mechanism according to claim 1, characterized in that: The number of the vibration disk (1) and the clamp profiling plate (2) is set to two, and the two vibration disks (1) and the clamp profiling plates (2) are symmetrically distributed left and right with the operating base plate (16) as the center.

3. The clamp assembly mechanism according to claim 1, wherein: The number of the Y-axis lateral movement modules (7) and the joint rotation motor (8) is set to two, and the two Y-axis lateral movement modules (7) and the joint rotation motor (8) are symmetrically distributed left and right with the operating base plate (16) as the center.

4. A clamp assembly mechanism according to claim 3, characterized in that: The number of the clamp push plates (4) is set to two, and the two clamp push plates (4) are symmetrically distributed left and right with the operating base plate (16) as the center, and the surface of the clamp push plates (4) contacts the surface of the correction cylinder (6).

5. The clamp assembly mechanism according to claim 1, wherein: The number of the pushing cylinders (3) is set to two, and the two pushing cylinders (3) are symmetrically distributed left and right with the operating base plate (16) as the center, and the pushing cylinders (3) are located on the front side of the vibration plate (1).

6. The clamp assembly mechanism according to claim 5, wherein: The number of the Z-axis lifting modules (15) and the X-axis lateral movement modules (13) is set to two, and the two Z-axis lifting modules (15) and the X-axis lateral movement modules (13) are symmetrically distributed left and right with the operating base plate (16) as the center.