Metal buckle assembling mechanism
By designing a metal buckle assembly mechanism and using sensors and cylinders to drive push blocks to achieve automated installation of the buckles, the problem of difficult installation of metal buckles is solved, the installation efficiency is improved and the occupation of human resources is reduced.
Patent Information
- Application Number
- CN202423227732.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-12-26
AI Technical Summary
In the prior art, the installation of metal buckles is difficult and complicated, manual operation is inconvenient, slow to keep up, and occupies human resources.
A metal buckle assembly mechanism was designed, which included a support table, a feed trough, a mounting frame, a cylinder, a position sensor, and a push block. The sensor detected the buckle status, the cylinder adjusted the position, and the push block drove the buckle installation to achieve automated assembly.
It realizes the simple and convenient installation of metal clips, reduces labor costs, shortens production cycles, and is suitable for products of different sizes and specifications.
Smart Images

Figure CN223313420U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal buckle assembly, and more specifically, to a metal buckle assembly mechanism. Background Art
[0002] A metal clip is a fixing component used for parts. When assembling a product, an operator usually needs to pry open the metal clip and then place it in the installation position on the product before installation. In the existing technology, the installation of metal clips has always been a manual operation. Because the installation of metal clips is difficult and cumbersome, manual operation is inconvenient, slow to keep up, and occupies human resources. Utility Model Content
[0003] In order to overcome the deficiencies of the prior art, the utility model provides a metal buckle assembly mechanism, which has the advantages of simple and convenient installation, high speed and reduced manpower.
[0004] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a metal buckle assembly mechanism, comprising a support platform,
[0005] A feed trough is fixedly installed on the right side of the front end of the support platform, and the feed trough is used to connect with the output end of the vibration plate, and a metal buckle is placed inside the feed trough;
[0006] A mounting frame, the mounting frame is fixedly connected to the support platform, a plurality of position sensors are fixedly mounted on the top of the mounting frame, a correction cylinder is fixedly mounted on the top of the mounting frame, a correction block is fixedly sleeved on the output end of the correction cylinder, and the correction block has a degree of freedom of lifting;
[0007] A first cylinder is fixedly mounted on the left side of the top of the support platform, an output end of the first cylinder is fixedly sleeved with a sliding seat, a product mold is fixedly mounted on the right end of the sliding seat, and the sliding seat has the freedom of lateral movement;
[0008] A second cylinder, the second cylinder is fixedly mounted on the top of the first cylinder, and a push block is provided at the output end of the second cylinder, and the push block has the freedom of lateral movement;
[0009] The beneficial effect of adopting the above technical solution is that a position sensor is set to detect the state of the metal buckle, and the correction block is driven by the correction cylinder to adjust the position state of the metal buckle, thereby achieving the positioning effect, and then the second cylinder drives the push block to push the metal buckle to the right, so that the metal buckle is connected to the product body to complete the assembly. The operation is simple and convenient, and no manual installation is required, which can effectively reduce labor costs and shorten the production cycle.
[0010] As a preferred technical solution of the present invention, a mounting base is fixedly installed at the bottom end of the support platform, the area of the mounting base is larger than the area of the support platform, the mounting base and the support platform are fixedly connected by bolts, and a plurality of mounting holes are opened on the outer side of the mounting base;
[0011] The beneficial effect of adopting the above technical solution is that by opening a plurality of mounting holes on the outer side of the mounting base, the device can be installed at a specified position using bolts to achieve stable installation and fixation, and can be disassembled and relocated.
[0012] As a preferred technical solution of the present invention, a limit block is fixedly installed on the top of the feed chute, the lower side of the front end of the limit block is an inclined surface, and there is a gap between the right end of the limit block and the feed chute;
[0013] The beneficial effect of adopting the above technical solution is that the top of the metal buckle entering the feed chute is limited by setting a limit block to prevent the metal buckle from tilting when entering the limit block. The inclined surface at the front end of the limit block guides the metal buckle. The gap between the limit block and the feed chute provides space for the bent part of the right end of the metal buckle to enter. Figure 7 .
[0014] As a preferred technical solution of the present invention, a first slide rail is fixedly installed on the top of the support platform, the sliding seat is slidably connected to the first slide rail, a second slide rail is fixedly installed on the top of the sliding seat, and the push block is slidably connected to the second slide rail;
[0015] The beneficial effect of adopting the above technical solution is that by providing the first slide rail and the second slide rail, the movement of the sliding seat and the push block are positioned and guided respectively, thereby avoiding the occurrence of skewness during the driving process.
[0016] As a preferred technical solution of the present invention, a tension sensor is fixedly sleeved on the output end of the second cylinder, and the right end of the tension sensor is fixedly installed on the push block;
[0017] The beneficial effect of adopting the above technical solution is that by setting up a tension sensor, the tension sensor can detect the thrust applied by the push block to the metal buckle in real time, so as to provide accurate thrust to drive the metal buckle to be stuck on the product body.
[0018] As a preferred technical solution of the present invention, a product body is placed above the product mold, and the product body is located on the right side of the correction block;
[0019] The beneficial effect of adopting the above technical solution is that by placing the product body on the product mold, and using the mounting frame to drive the product mold to move the product body to the specified position, the installation position of the product body can be limited. At the same time, the product body and the feed trough can be replaced with different sizes and specifications, which is suitable for various plastic plug assembly clips.
[0020] As a preferred technical solution of the present invention, the push block is located above the sliding seat, and the push block is located on the left side of the correction block;
[0021] The beneficial effect of adopting the above technical solution is to ensure that the push block can smoothly push the metal buckle moving rod and will not interfere with the calibration and positioning of the metal buckle by the correction block.
[0022] As a preferred technical solution of the present invention, the sliding seat is located below the correction block, and the feed trough is located between the push block and the correction block;
[0023] The beneficial effect of adopting the above technical solution is to prevent the position of the metal buckle from changing due to the movement of the sliding seat. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic front view of part of the structure of the utility model;
[0025] Figure 2 It is a right side schematic diagram of part of the structure of the utility model;
[0026] Figure 3 This is a schematic diagram of the state after the push block of the utility model is pushed in;
[0027] Figure 4 This is a schematic diagram of the connection of the tension sensor of the utility model;
[0028] Figure 5 This is a schematic diagram of the second slide rail connection of the utility model;
[0029] Figure 6 This is a schematic diagram of the connection of the position sensor of the utility model;
[0030] Figure 7 This is a schematic diagram of the placement of the metal clip and product body of the utility model.
[0031] In the figure: 1. Installation base plate; 2. Support table; 3. Feed trough; 4. Limit block; 5. Metal clip; 6. Mounting frame; 7. Position sensor; 8. Correction cylinder; 9. Correction block; 10. First cylinder; 11. Sliding seat; 12. Product mold; 13. Product body; 14. Second cylinder; 15. Push block; 16. Tension sensor; 17. First slide rail; 18. Second slide rail. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0033] like Figures 1 to 7 As shown, the utility model provides a metal buckle assembly mechanism, including a support platform 2,
[0034] A feed trough 3 is fixedly installed on the right side of the front end of the support platform 2. The feed trough 3 is used to connect to the output end of the vibration plate. A metal buckle 5 is placed inside the feed trough 3.
[0035] The mounting frame 6 is fixedly connected to the support platform 2. A plurality of position sensors 7 are fixedly mounted on the top of the mounting frame 6. A correction cylinder 8 is fixedly mounted on the top of the mounting frame 6. A correction block 9 is fixedly sleeved on the output end of the correction cylinder 8. The correction block 9 has the freedom of lifting and lowering;
[0036] The first cylinder 10 is fixedly mounted on the left side of the top of the support platform 2. The output end of the first cylinder 10 is fixedly connected to a sliding seat 11. The right end of the sliding seat 11 is fixedly mounted with a product mold 12. The sliding seat 11 has the freedom to move laterally.
[0037] The second cylinder 14 is fixedly mounted on the top of the first cylinder 10. A push block 15 is provided at the output end of the second cylinder 14. The push block 15 has the freedom to move laterally.
[0038] The beneficial effect of adopting the above technical solution is that a position sensor 7 is set to detect the state of the metal buckle 5, and the correction cylinder 8 drives the correction block 9 to adjust the position state of the metal buckle 5, thereby achieving the positioning effect, and then the second cylinder 14 drives the push block 15 to push the metal buckle 5 to the right, so that the metal buckle 5 is connected to the product body 13 to complete the assembly. The operation is simple and convenient, and no manual installation is required, which can effectively reduce labor costs and shorten the production cycle.
[0039] Among them, the bottom end of the support platform 2 is fixedly installed with a mounting base 1, the area value of the mounting base 1 is larger than the area value of the support platform 2, the mounting base 1 and the support platform 2 are fixedly connected by bolts, and a plurality of mounting holes are opened on the outer side of the mounting base 1;
[0040] The beneficial effect of adopting the above technical solution is that by opening a plurality of mounting holes on the outer side of the mounting base plate 1, the device can be installed at a specified position using bolts to achieve stable installation and fixation, and can be disassembled and replaced.
[0041] Among them, a limit block 4 is fixedly installed on the top of the feed trough 3, the lower side of the front end of the limit block 4 is an inclined surface, and there is a gap between the right end of the limit block 4 and the feed trough 3;
[0042] The beneficial effect of adopting the above technical solution is that the top of the metal buckle 5 entering the feed chute 3 is limited by setting the limit block 4 to prevent the metal buckle 5 from tilting when entering the limit block 4. The inclined surface at the front end of the limit block 4 guides the metal buckle 5. The gap between the limit block 4 and the feed chute 3 provides space for the bent part of the right end of the metal buckle 5 to enter. Figure 7 .
[0043] Among them, the top of the support platform 2 is fixedly installed with a first slide rail 17, the sliding seat 11 is slidably connected to the first slide rail 17, the top of the sliding seat 11 is fixedly installed with a second slide rail 18, and the push block 15 is slidably connected to the second slide rail 18;
[0044] The beneficial effect of adopting the above technical solution is that by providing the first slide rail 17 and the second slide rail 18, the movement of the sliding seat 11 and the push block 15 are positioned and guided respectively, thereby avoiding the occurrence of skewness during the driving process.
[0045] The output end of the second cylinder 14 is fixedly sleeved with a tension sensor 16, and the right end of the tension sensor 16 is fixedly installed with the push block 15;
[0046] The beneficial effect of adopting the above technical solution is that by setting up the tension sensor 16, the tension sensor 16 can detect the thrust applied by the push block 15 to the metal buckle 5 in real time, so as to provide accurate thrust to drive the metal buckle 5 to be stuck on the product body 13.
[0047] Among them, the product body 13 is placed above the product mold 12, and the product body 13 is located on the right side of the correction block 9;
[0048] The beneficial effect of adopting the above technical solution is that by placing the product body 13 on the product mold 12, and the mounting frame 6 drives the product mold 12 to move the product body 13 to the specified position, the installation position of the product body 13 can be limited. At the same time, the product body 13 and the feed trough 3 can be replaced with different sizes and specifications, which are suitable for various plastic plug assembly clips.
[0049] Among them, the push block 15 is located above the sliding seat 11, and the push block 15 is located on the left side of the correction block 9;
[0050] The beneficial effect of adopting the above technical solution is to ensure that the push block 15 can smoothly push the metal buckle 5 to move the rod, and will not interfere with the calibration and positioning of the metal buckle 5 by the correction block 9.
[0051] Among them, the sliding seat 11 is located below the correction block 9, and the feed chute 3 is located between the push block 15 and the correction block 9;
[0052] The beneficial effect of adopting the above technical solution is to prevent the position of the metal buckle 5 from changing due to the movement of the sliding seat 11.
[0053] The working principle and use process of this utility model:
[0054] During use, the front side of the feed trough 3 is fixedly connected to the vibration disk, and the metal clips 5 are placed in batches into the vibration disk. The metal clips 5 are transported to the feed trough 3 and the limit block 4 by starting the vibration disk, and then enter the right side of the push block 15 through the feed trough 3. At this time, the position state of the metal clip 5 is detected by the position sensor 7, and the correction cylinder 8 is started to drive the correction block 9 to move downward, so that the correction block 9 contacts the metal clip 5, and the position of the metal clip 5 is adjusted and positioned. Subsequently, the mounting frame 6 drives the sliding seat 11 to drive the product mold 12, and the product body 13 is placed on the product mold 12, and then reaches the installation position; finally, the second cylinder 14 drives the push block 15 to move right, and then pushes the metal clip 5 to the right and clamps it on the product body 13 to complete the installation.
[0055] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0056] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. Metal buckle assembly mechanism, characterized by: Including support platform, A feed trough is fixedly installed on the right side of the front end of the support platform, and the feed trough is used to connect with the output end of the vibration plate, and a metal buckle is placed inside the feed trough; A mounting frame, the mounting frame is fixedly connected to the support platform, a plurality of position sensors are fixedly mounted on the top of the mounting frame, a correction cylinder is fixedly mounted on the top of the mounting frame, a correction block is fixedly sleeved on the output end of the correction cylinder, and the correction block has a degree of freedom of lifting; A first cylinder is fixedly mounted on the left side of the top of the support platform, an output end of the first cylinder is fixedly sleeved with a sliding seat, a product mold is fixedly mounted on the right end of the sliding seat, and the sliding seat has the freedom of lateral movement; The second cylinder is fixedly mounted on the top end of the first cylinder. A push block is provided at the output end of the second cylinder. The push block has the freedom to move laterally.
2. The metal buckle assembly mechanism according to claim 1, characterized in that: A mounting base is fixedly installed at the bottom end of the support platform. The area of the mounting base is larger than the area of the support platform. The mounting base and the support platform are fixedly connected by bolts. A plurality of mounting holes are opened on the outer side of the mounting base.
3. The metal buckle assembly mechanism according to claim 1, wherein: A limiting block is fixedly installed on the top of the feed chute, the lower side of the front end of the limiting block is an inclined surface, and there is a gap between the right end of the limiting block and the feed chute.
4. The metal buckle assembly mechanism according to claim 1, wherein: A first slide rail is fixedly installed on the top of the support platform, the slide seat is slidably connected to the first slide rail, a second slide rail is fixedly installed on the top of the slide seat, and the push block is slidably connected to the second slide rail.
5. The metal buckle assembly mechanism according to claim 1, characterized in that: The output end of the second cylinder is fixedly sleeved with a tension sensor, and the right end of the tension sensor is fixedly installed with the push block.
6. The metal buckle assembly mechanism according to claim 1, characterized in that: The product body is placed above the product mold, and the product body is located on the right side of the correction block.
7. The metal buckle assembly mechanism according to claim 1, characterized in that: The pushing block is located above the sliding seat and is located on the left side of the correcting block.
8. The metal buckle assembly mechanism according to claim 1, characterized in that: The sliding seat is located below the correction block, and the feed trough is located between the push block and the correction block.