Low-water-absorption low-expansion floor base material UV curing equipment

Abstract

The utility model relates to the technical field of UV curing equipment, in particular to low-water-absorption low-expansion floor base material UV curing equipment which comprises a conveyor, a rack, a transfer mechanism, an operation table and a curing box. A curing box and a moving mechanism are arranged over the operation table, a rack is arranged on the side face of the operation table, a transferring mechanism is arranged on the rack, and a conveyor is arranged on the right side of the operation table. The curing box is made of an aluminum alloy frame, a sealing plate is arranged on the frame, and a device lifting mechanism, a positioning mechanism, a UV lamp, a movable door mechanism, a door sensing device and a photoelectric sensor are arranged in the frame. And materials can be automatically conveyed and fed in the machining process, the movable door is closed, the curing process is strictly controlled, and the curing efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of UV curing equipment, in particular to UV curing equipment for low water absorption and low expansion floor substrates. Background Art

[0002] Low water absorption and low expansion flooring substrates have excellent moisture resistance, with a water absorption and expansion rate far lower than traditional flooring. They can effectively prevent problems such as floor expansion and deformation caused by moisture penetration. Due to their low water absorption and expansion rate and high density, these flooring substrates are not easily damaged during use, which can extend the service life of the floor. Further treatment and protection of the flooring substrate requires curing. Curing can significantly improve the wear resistance of the flooring substrate, making it more durable in daily use and reducing floor damage caused by wear and tear. The curing agent can penetrate into the interior of the flooring substrate and chemically react with the components in the substrate to produce hard chemicals, thereby enhancing the hardness and strength of the flooring, making it more durable. Curing can also improve the moisture resistance and stain resistance of the flooring substrate to a certain extent, reducing the erosion and damage to the floor by moisture and stains. The surface of the cured flooring substrate is smoother and brighter, which can enhance the overall decoration effect and make the floor more beautiful. Utility Model Content

[0003] In order to overcome the existing deficiencies, the utility model provides a UV curing device for a floor substrate with low water absorption and low expansion.

[0004] The technical solution adopted by the utility model to solve its technical problems is: a low water absorption and low expansion floor substrate UV curing equipment, including a conveyor, a frame, a transfer mechanism, an operating table and a curing box; a curing box and a mobile mechanism are provided directly above the operating table, a frame is provided on the side, a transfer mechanism is provided on the frame, and a conveyor is provided on the right side; the curing box is made of an aluminum alloy frame, a sealing plate is provided on the frame, and a device lifting mechanism, a positioning mechanism, a UV lamp, a movable door mechanism, a door sensing device and a photoelectric sensor are provided inside; the movable door mechanism is arranged on the right side of the curing box, and is arranged directly above the middle of the moving mechanism, and a door sensing device is provided on the left side of the curing box corresponding to the movable door mechanism; a group of UV lamps are provided on the right side of the door sensing device, and a photoelectric sensor is provided on the front side of the moving mechanism; the device is lifted and installed in the middle of the top plate of the curing box, and a positioning mechanism and a group of UV lamps are installed at the bottom.

[0005] According to another embodiment of the utility model, it further includes that the moving mechanism includes two groups of symmetrical slide rails, a moving cylinder, a sliding plate and a slider; the slider is provided with several groups arranged at the bottom of the sliding plate, slidingly connected to the slide rails, and the bottom left side of the sliding plate is connected to the output shaft of the moving cylinder through a connecting plate.

[0006] According to another embodiment of the present invention, the movable cylinder is fixed to the bottom of the operating table, and the two sets of slide rails are directly provided with through holes for facilitating the movement of the connecting plate.

[0007] According to another embodiment of the present invention, the movable door further includes a movable cylinder, a cylinder seat, a movable door and a door panel; the movable cylinder is installed on the crossbeam in the middle of the curing box through the cylinder seat, and the output shaft is connected to the movable door through a connecting block. The movable door is arranged on the back of the door panel, and both sides are slidingly connected to the aluminum alloy frame of the curing box; the door panel is fixed to the upper half of the left side of the aluminum alloy frame.

[0008] According to another embodiment of the present invention, the device further includes a lifting mechanism comprising a cylinder fixing plate and two groups of lifting cylinders, the lifting cylinder fixing plate is arranged on the crossbeam in the middle of the curing box, and two groups of lifting cylinders are installed above it, wherein the output shaft of one group of lifting cylinders is connected to the positioning mechanism, and the output shaft of the other group of lifting cylinders is connected to the UV lamp.

[0009] According to another embodiment of the present invention, the positioning mechanism further includes a fixing plate connected to the cylinder and a plurality of groups of pressing blocks; the bottom of the fixing plate is threadedly connected to the pressing blocks via a screw rod.

[0010] According to another embodiment of the utility model, it further includes that the transfer mechanism includes a telescopic cylinder, a support frame, a movable plate and several groups of suction nozzles; the bottom of the support frame is slidably connected to the middle of the frame, and the top is equipped with a telescopic cylinder, and the output shaft of the telescopic cylinder is connected to the movable plate; the two sides of the movable plate are slidably connected to the support frame, and the bottom is equipped with several groups of suction nozzles through a positioning frame.

[0011] The beneficial effects of the utility model are to increase the wear resistance of the low water absorption and low expansion floor substrate, improve the hardness and strength, and prevent moisture and stains. It can automatically transport and feed materials and close the movable door during the processing process, strictly control the curing process, and improve the curing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0013] Figure 1 It is a structural diagram of the utility model;

[0014] Figure 2 is a side view of the curing box;

[0015] Figure 3 It is a side view of the transfer mechanism.

[0016] In the figure, 1, conveyor, 2, frame, 3, transfer mechanism, 4, operating table, 5, curing box, 6, moving mechanism, 7, device lifting mechanism, 8, positioning mechanism, 9, UV lamp, 10, movable door mechanism, 11, door sensing device, 12, photoelectric sensor, 13, slide rail, 14, movable cylinder, 15, sliding plate, 16, slider, 17, movable cylinder, 18, cylinder seat, 19, movable door, 20, door panel, 21, cylinder fixing plate, 22, lifting cylinder, 23, fixed plate, 24, pressing block, 25, telescopic cylinder, 26, support frame, 27, movable plate, 28, suction nozzle. DETAILED DESCRIPTION

[0017] like Figure 1 It is a structural schematic diagram of the present invention, a low water absorption and low expansion floor substrate UV curing equipment, including a conveyor 1, a frame 2, a transfer mechanism 3, an operating table 4 and a curing box 5; a curing box 5 and a mobile mechanism 6 are provided directly above the operating table 4, and a frame 2 is provided on the side. A transfer mechanism 3 is provided on the frame 2, and a conveyor 1 is provided on the right side; the curing box 5 is made of an aluminum alloy frame, a sealing plate is provided on the frame, and a device lifting mechanism 7, a positioning mechanism 8, a UV lamp 9, a movable door mechanism 10, a door sensing device 11 and a photoelectric sensor 12 are provided inside; the movable door mechanism 10 is arranged on the right side of the curing box 5 and directly above the middle of the mobile mechanism 6, and a door sensing device 11 is provided on the left side of the curing box 5 corresponding to the movable door mechanism 10; a group of UV lamps 9 are provided on the right side of the door sensing device 11, and a photoelectric sensor 12 is provided on the front side of the mobile mechanism 6; the device is lifted and installed in the middle of the top plate of the curing box 5, and a positioning mechanism 8 and a group of UV lamps 9 are installed at the bottom.

[0018] According to another embodiment of the present invention, the moving mechanism 6 further includes two groups of symmetrical slide rails 13, a moving cylinder 14, a sliding plate 15 and a slider 16; the slider 16 is provided with several groups arranged at the bottom of the sliding plate 15, slidingly connected to the slide rails 13, and the bottom left side of the sliding plate 15 is connected to the output shaft of the moving cylinder 14 through a connecting plate.

[0019] According to another embodiment of the present invention, the moving cylinder 14 is fixed to the bottom of the operating table 4, and the two sets of slide rails 13 are directly provided with through holes for facilitating the movement of the connecting plate.

[0020] According to another embodiment of the present invention, the movable door mechanism 10 further includes a movable cylinder 17, a cylinder seat 18, a movable door 19 and a door panel 20; the movable cylinder 17 is installed on the crossbeam in the middle of the curing box 5 through the cylinder seat 18, and the output shaft is connected to the movable door 19 through a connecting block. The movable door 19 is arranged on the back of the door panel 20, and both sides are slidably connected to the aluminum alloy frame of the curing box 5; the door panel 20 is fixed to the upper left half of the aluminum alloy frame.

[0021] According to another embodiment of the present invention, the device lifting mechanism 7 further includes a cylinder fixing plate 21 and two groups of lifting cylinders 22, the cylinder fixing plate 21 is arranged on the crossbeam in the middle of the curing box 5, and two groups of lifting cylinders 22 are installed above it, wherein the output shaft of one group of lifting cylinders 22 is connected to the positioning mechanism 8, and the output shaft of the other group of lifting cylinders 22 is connected to the UV lamp 9.

[0022] According to another embodiment of the present invention, the positioning mechanism 8 further includes a fixing plate 23 connected to the lifting cylinder 22 and a plurality of groups of pressing blocks 24; the bottom of the fixing plate 23 is threadedly connected to the pressing blocks 24 through a screw rod.

[0023] Specifically, the UV lamp 9 can be adjusted in angle and brought close to the substrate by the lifting cylinder 22 for curing.

[0024] According to another embodiment of the present invention, it further includes that the transfer mechanism 3 includes a telescopic cylinder 25, a support frame 26, a movable plate 27 and several groups of suction nozzles 28; the bottom of the support frame 26 is slidably connected to the middle of the frame 2, and the telescopic cylinder 25 is installed on the top, and the output shaft of the telescopic cylinder 25 is connected to the movable plate 27; the two sides of the movable plate 27 are slidably connected to the support frame 26, and several groups of suction nozzles 28 are installed on the bottom through the positioning frame.

[0025] Specifically, the support frame 26 can move left and right along the frame 2, and the movable plate 27 can also be moved up and down through the telescopic cylinder 25 in the middle of the support frame 26, so as to facilitate the transportation of the floor substrate.

[0026] In the specific operation process, the floor substrate to be cured is sent into the transfer mechanism 3 through the conveyor 1. The special mechanism 3 sucks the floor substrate through the suction nozzle 28 and then places it on the mobile mechanism 6. The mobile mechanism 6 sends it into the curing box 5. After the photoelectric sensor 12 detects the floor substrate, the device lifting mechanism 7 and the movable door mechanism 10 are started, the positioning mechanism 8 is fixed, and the movable door 19 is closed to close the curing box 5. After the door sensing device 11 senses that the movable door 19 is closed, the pneumatic UV 9 is cured.

[0027] The above description is only illustrative and not restrictive of the present invention. Those skilled in the art will understand that many modifications, changes or equivalents may be made without departing from the spirit and scope defined by the appended claims, but all of them will fall within the scope of protection of the present invention.

Claims

1. A UV curing device for low water absorption and low expansion floor substrate, characterized in that: The invention comprises a conveyor (1), a frame (2), a transfer mechanism (3), an operating table (4) and a curing box (5); a curing box (5) and a moving mechanism (6) are provided above the operating table (4), a frame (2) is provided on the side, a transfer mechanism (3) is provided on the frame (2), and a conveyor (1) is provided on the right side; the curing box (5) is made of an aluminum alloy frame, a sealing plate is provided on the frame, and a device lifting mechanism (7), a positioning mechanism (8), a UV lamp (9), a movable door mechanism (10), a door sensing device (11) and a photoelectric sensor (12) are provided inside; the movable door mechanism (10) is provided on the right side of the curing box (5) and above the middle of the moving mechanism (6); a door sensing device (11) is provided on the left side of the curing box (5) corresponding to the movable door mechanism (10); a group of UV lamps (9) are provided on the right side of the door sensing device (11), and a photoelectric sensor (12) is provided on the front side of the moving mechanism (6); the device is lifted and installed in the middle of the top plate of the curing box (5), and a positioning mechanism (8) and a group of UV lamps (9) are installed at the bottom.

2. The low water absorption and low expansion floor substrate UV curing equipment according to claim 1, characterized in that: The moving mechanism (6) comprises two groups of symmetrical slide rails (13), a moving cylinder (14), a sliding plate (15) and a slider (16); the slider (16) is provided with a plurality of groups arranged at the bottom of the sliding plate (15) and slidably connected to the slide rails (13); the bottom left side of the sliding plate (15) is connected to the output shaft of the moving cylinder (14) via a connecting plate.

3. The low water absorption and low expansion floor substrate UV curing equipment according to claim 2, characterized in that: The moving cylinder (14) is fixed to the bottom of the operating table (4), and the two sets of slide rails (13) are directly provided with through holes for facilitating the movement of the connecting plate.

4. The low water absorption and low expansion floor substrate UV curing equipment according to claim 1, characterized in that: The movable door mechanism (10) comprises a movable cylinder (17), a cylinder seat (18), a movable door (19) and a door panel (20); the movable cylinder (17) is mounted on a crossbeam in the middle of the curing box (5) via the cylinder seat (18); the output shaft is connected to the movable door (19) via a connecting block; the movable door (19) is arranged on the back of the door panel (20), and both sides are slidably connected to the aluminum alloy frame of the curing box (5); the door panel (20) is fixed to the upper left half of the aluminum alloy frame.

5. The low water absorption and low expansion floor substrate UV curing equipment according to claim 1, characterized in that: The device lifting mechanism (7) comprises a cylinder fixing plate (21) and two groups of lifting cylinders (22). The cylinder fixing plate (21) is arranged on a crossbeam in the middle of the curing box (5), and two groups of lifting cylinders (22) are installed on the top. The output shaft of one group of lifting cylinders (22) is connected to the positioning mechanism (8), and the output shaft of the other group of lifting cylinders (22) is connected to the UV lamp (9).

6. The UV curing equipment for low water absorption and low expansion floor substrate according to claim 1, characterized in that: The positioning mechanism (8) comprises a fixed plate (23) connected to the lifting cylinder (22) and a plurality of groups of pressing blocks (24); the bottom of the fixed plate (23) is connected to the pressing blocks (24) via a screw thread.

7. The UV curing equipment for low water absorption and low expansion floor substrate according to claim 1, characterized in that: The transfer mechanism (3) comprises a telescopic cylinder (25), a support frame (26), a movable plate (27) and a plurality of groups of suction nozzles (28); the bottom of the support frame (26) is slidably connected to the middle of the frame (2), the top of which is provided with a telescopic cylinder (25), and the output shaft of the telescopic cylinder (25) is connected to the movable plate (27); both sides of the movable plate (27) are slidably connected to the support frame (26), and the bottom of which is provided with a plurality of groups of suction nozzles (28) via a positioning frame.

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