Scraper conveyer

By designing a scraper conveyor with an L-shaped scraper tongue and articulated scraper, combined with an O-shaped straight chain and a worm gear reducer, the wear and failure problems of the scraper conveyor are solved, and low-energy consumption and high-reliability material transportation are achieved.

CN223315737UActive Publication Date: 2025-09-09BOTOU DONGTENG ENVIRONMENTAL PROTECTION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422160920.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-09-09
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The scraper chain plate downward pressure structure of the existing scraper conveyor causes serious wear of the chute, high power consumption, and is prone to accidents such as chain drop, chain floating, chain jamming and even chain breakage.

Method used

A scraper conveyor was designed, which uses an L-shaped scraper tongue hinged to the scraper and equipped with a torsion spring and a limit sill. It was combined with an O-shaped straight chain and a worm gear reducer, eliminating the downward pressure structure. Material transportation was achieved through the engagement of the scraper tongue and the chain, simplifying maintenance requirements.

Benefits of technology

It reduces the wear of the chute, reduces energy consumption, improves the reliability of the equipment, simplifies maintenance work and reduces the occurrence rate of failures.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a scraper conveyor, and relates to the technical field of material conveying. The machine head is provided with a motor, a reduction gearbox and a driving chain wheel, the output end of the motor is connected with the input end of the reduction gearbox through a coupler, the output end of the reduction gearbox is connected with the driving chain wheel, the scraper chain set comprises multiple scrapers and a loop chain, the middles of the scrapers are connected with the loop chain, and the multiple scrapers are arranged at equal intervals; the driving chain wheel is meshed with the loop chain, a tensioning assembly is arranged in the machine tail and comprises a follow-up chain wheel, a spring, a chain wheel sliding seat and a sliding groove plate, the follow-up chain wheel is meshed with the loop chain, a shaft of the follow-up chain wheel is arranged on the chain wheel sliding seat, the machine tail is provided with the sliding groove plate, and the spring is arranged between the machine tail frame and the chain wheel sliding seat. The middle-section machine body is in a long groove shape and is provided with a discharging port, the discharging port is located at the bottom, the scraping plate is provided with a scraping plate tongue, and the scraping plate tongue and the scraping plate form an L shape. The scraper conveyor is simple in maintenance work and not prone to faults.
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Description

Technical Field

[0001] The utility model relates to the technical field of material transportation, in particular to a scraper conveyor. Background Art

[0002] A scraper conveyor is a conveyor that uses scraper chains to move bulk materials within a trough. Scraper conveyors are essential for transporting materials in coal mines, chemical mines, metal mines, and power plants. Scraper conveyors offer advantages such as unaffected transport capacity by cargo size and humidity, and a strong, flexible frame. However, since both the material and the scraper chain slide within the trough, scraper conveyors experience significant operating resistance and wear.

[0003] The existing scraper conveyor has a certain downward pressure structure on the chain plate to ensure that the scraper is scraped thoroughly. Under pressure, the scraper and the chute slide and rub against each other, causing serious wear of the chute and high power consumption. If it is not used and maintained properly, accidents such as chain drop, chain floating, chain jamming and even chain breakage may occur. Utility Model Content

[0004] Therefore, the present invention proposes a scraper conveyor to overcome the problems existing in the above prior art.

[0005] The technical solution of the utility model is as follows:

[0006] The transmission mechanism is that the cam is connected with the transmission mechanism, and the transmission mechanism is connected with the transmission mechanism, and the transmission mechanism is connected with the transmission mechanism.

[0007] As a preferred embodiment, the bottom end of the scraper is hinged to the scraper tongue, a torsion spring is provided between the scraper and the scraper tongue, and a limit sill is provided at the hinge between the scraper and the scraper tongue, which limits the angle formed between the scraper and the scraper tongue to less than 100 degrees.

[0008] As a preferred embodiment, the reduction box is a worm gear reduction box, the motor is a three-phase asynchronous motor, and the scraper tongue has a slope tip.

[0009] As a preferred embodiment, each ring of the chain is an O-shaped straight ring, the ring surfaces of two adjacent rings are perpendicular, the ring surface of the chain ring connected to the scraper is located in the vertical plane, and the middle part of the scraper is connected to the chain.

[0010] As a preferred embodiment, the scraper is made of two halves spliced ​​together, with a notch at the splicing point, a chain link fixed in the notch, screw holes are provided at the two halves of the scraper, and the two halves of the scraper are fastened with screws.

[0011] The working principle and beneficial effects of the utility model are as follows:

[0012] The scraper conveyor provided by the utility model is used in which materials are fed into the middle section of the conveyor from a position away from the discharge port. The middle section of the conveyor has an open slot that allows material to be fed from any position. After feeding, the scraper drives the material to the discharge port, completing the conveying process continuously. The scraper conveyor of the utility model has a scraper tongue that can scrape the material more thoroughly, does not require a downward pressure structure on the scraper, does not require high chain tension, and is simple to maintain and is not prone to failure. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0014] Figure 1 It is a structural diagram of the utility model;

[0015] Figure 2 It is a structural diagram of the tail part;

[0016] Figure 3 This is a schematic diagram of the exploded structure of the tail section;

[0017] Figure 4 It is a schematic diagram of the structure of the scraper in a compressed state;

[0018] Figure 5 for Figure 4 A partial enlarged view of part A

[0019] In the figure: 1. Machine head; 11. Motor; 12. Reducer; 13. Drive sprocket; 2. Middle fuselage; 3. Machine tail; 31. Follower sprocket; 32. Sprocket sliding seat; 33. Slide; 34. Spring; 41. Chain; 42. Scraper; 43. Scraper tongue; 44. Screw; 45. Limiting step; 46. Torsion spring; 47. Slope tip. DETAILED DESCRIPTION

[0020] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] Please refer to Figures 1 to 5 The present embodiment provides a scraper conveyor, comprising a head 1, a tail 3, a mid-section body 2, and a scraper chain assembly. The head 1 is equipped with a motor 11, a reduction gearbox 12, and a drive sprocket 13. The output of the motor 11 is connected to the input of the reduction gearbox 12 via a coupling, and the output of the reduction gearbox 12 is connected to the drive sprocket 13. The scraper chain assembly includes scrapers 42 and an endless chain 41. The middle portion of the scraper 42 is connected to the endless chain 41. Multiple scrapers 42 are provided, and the scrapers 42 are evenly spaced. The drive sprocket 13 meshes with the endless chain. The tail 3 is equipped with a tensioning assembly comprising a follower sprocket 31, a spring 34, a sprocket sliding seat 32, and a slide plate. The follower sprocket 31 meshes with the endless chain 41. The shaft of the follower sprocket 31 is mounted on the sprocket sliding seat 32. The tail 3 is equipped with a slide plate, and the spring 34 is disposed between the tail frame and the sprocket sliding seat 32. The middle section of the fuselage 2 is in the shape of a long groove and is provided with a discharge port, which is located at the bottom. The scraper 42 has a scraper tongue 43 , and the scraper tongue 43 and the scraper 42 form an L shape.

[0022] Specifically, the bottom end of the scraper 42 is hinged to the scraper tongue 43, a torsion spring 46 is provided between the scraper 42 and the scraper tongue 43, and a limit step 45 is provided at the hinge of the scraper 42 and the scraper tongue 43. The limit step 45 limits the angle formed between the scraper 42 and the scraper tongue 43 to less than 100 degrees.

[0023] Furthermore, the reduction gearbox 12 is preferably a worm gear reduction gearbox, the motor 11 is preferably a three-phase asynchronous motor, and the scraper tongue 43 has a beveled tip 47. Each link of the endless chain 41 is an O-shaped straight ring, with the surfaces of adjacent links perpendicular to each other. The surface of the link connected to the scraper is located on the vertical plane. The middle of the scraper 42 is connected to the endless chain 41. The scraper 42 is composed of two halves spliced ​​together, with a notch at the joint to secure the chain link. Screw holes are provided in the two scraper halves, and the two scraper halves are fastened with screws 44.

[0024] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A scraper conveyor, characterized in that: The transmission gear of the present invention is connected with the transmission gear of the present invention on the base, and the transmission gear of the present invention is connected with the transmission gear of the present invention on the base; the transmission gear of the present invention is connected with the transmission gear of the present invention on the base; the transmission gear of the present invention is connected with the transmission gear of the present invention on the base; 2. The scraper conveyor according to claim 1, characterized in that: The bottom end of the scraper is hinged to the scraper tongue, a torsion spring is provided between the scraper and the scraper tongue, and a limit sill is provided at the hinge of the scraper and the scraper tongue, which limits the angle formed between the scraper and the scraper tongue to less than 100 degrees.

3. The scraper conveyor according to claim 2, characterized in that: The reduction box is a worm gear reduction box, the motor is a three-phase asynchronous motor, and the scraper tongue has a slope tip.

4. The scraper conveyor according to claim 3, characterized in that: Each ring of the ring chain is an O-shaped straight ring, the ring surfaces of two adjacent rings are perpendicular, the ring surface of the chain ring connected to the scraper is located on the vertical plane, and the middle part of the scraper is connected to the ring chain.

5. The scraper conveyor according to claim 4, characterized in that: The scraper is formed by splicing two halves, with a notch at the splicing position, a chain ring fixed in the notch, and screw holes are provided at the two halves of the scraper, and the two halves of the scraper are fastened with screws.

Citation Information

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