Laminated frame automatic placing and taking and laminated frame carrying system

By designing an automatic placement and handling system for laminate frames, and utilizing frame placement robots, frame retrieval robots, and AGV carts, the problems of high cost and large footprint in existing technologies have been solved, efficient automated operation has been achieved, costs have been reduced, and the footprint has been reduced.

CN223315782UActive Publication Date: 2025-09-09HENGDIAN GRP DMEGC MAGNETICS CO LTD

Patent Information

Application Number
CN202422667607.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-09-09
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

The existing automatic placement and handling system for laminate frames is costly, occupies a large space, and is difficult to achieve efficient automated operation.

Method used

An automatic placement, retrieval and handling system for laminate frames is designed. A frame placement robot and a frame retrieval robot are used in conjunction with an AGV cart to realize the automatic placement, retrieval and handling of laminate frames. Two laminators are set in parallel, and transverse guide rails and channels are set to improve efficiency. Multiple AGV carts are used to improve handling efficiency.

Benefits of technology

The automatic placement and handling of the laminate frame is realized, which reduces costs, reduces floor space, improves production efficiency, and avoids waiting time for loading and unloading components.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223315782U_ABST
    Figure CN223315782U_ABST
Patent Text Reader

Abstract

The utility model discloses a laminated frame automatic placing and taking and laminated frame carrying system which comprises a laminating machine, a frame placing flow table is arranged at the feeding end of the laminating machine, a frame placing robot is arranged on one side of the frame placing flow table, a frame taking station is further arranged on the side of the feeding end of the laminating machine, a frame taking flow table is arranged at the discharging end of the laminating machine, and a frame taking robot is arranged on one side of the frame taking flow table. A frame taking robot is arranged on one side of the frame taking assembly line table, a frame placing station is further arranged on the discharging end side of the laminating machine, and frame stacking trolleys are placed on the frame taking station and the frame placing station. According to the utility model, the laminated frame in the frame stacking trolley on the frame taking station is carried to the to-be-laminated component through the frame placing robot, and the laminated frame of the laminated component is carried into the frame stacking trolley on the frame placing station through the frame taking robot, so that the automatic placing and taking of the laminated frame are realized; according to the utility model, the carrying of the frame stacking trolleys on the frame taking station and the frame placing station is realized through the AGV trolley, so that the turnover of the laminated frame is realized, and the occupied space is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of lamination frame circulation, and in particular relates to an automatic lamination frame placing and lamination frame conveying system. Background Art

[0002] The production process for solar panels generally involves the following steps: scribing, stringing, stacking, lamination, framing, curing, and binning. During the laminating process, double-glass panels require a laminating frame.

[0003] Currently, the cost of automatic placement and removal of laminate frames and laminate frame busbars is high, and the laminate frame return line occupies a large space and has high requirements for the factory building.

[0004] Therefore, there is an urgent need for an automatic placement and handling system for laminate frames, which can realize the effects of automatic placement and handling of laminate frames, reduce costs and reduce floor space. Utility Model Content

[0005] The purpose of the present invention is to provide a system for automatically placing and transporting laminated frames to solve the problems mentioned in the background art. The system provides a system for automatically placing and transporting laminated frames, which has the characteristics of realizing automatic placement and transport of laminated frames, reducing costs and occupying less space.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic lamination frame placement and lamination frame handling system, including a laminator, a frame placing flow table is provided at the feed end of the laminator, a frame placing robot is provided on one side of the frame placing flow table, a frame taking station is also provided on the feed end side of the laminator, a frame taking flow table is provided at the discharge end of the laminator, a frame taking robot is provided on one side of the frame taking flow table, a frame placing station is also provided on the discharge end side of the laminator, and frame stacking trolleys are placed on both the frame taking station and the frame placing station.

[0007] In order to realize the turnover of the laminating frame and reduce the occupied space, it further includes an AGV trolley arranged on one side of the laminating machine for transporting the stacking frame trolley.

[0008] In order to avoid the waiting time for loading and unloading components, improve the efficiency of lamination, and reduce the occupied space, two laminators are further provided, and the two laminators are arranged in parallel.

[0009] In order to allow the AGV to move, a passage is further provided between the two laminating machines.

[0010] In order to guide the movement of the frame placing robot, it further includes transverse guide rails for connecting the frame placing flow table and the frame taking flow table at the ends of the two laminators. The frame placing robot and the frame taking robot are respectively arranged on the corresponding transverse guide rails.

[0011] In order to improve the handling efficiency of the stacking frame trolley, reduce the waiting time, and thus improve the lamination efficiency, at least two AGV trolleys are provided.

[0012] In order to improve the accuracy of positioning the AGV, the frame taking station and the frame placing station are further provided with positioning modules for positioning the AGV.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. The utility model uses a frame placing robot to move the laminated frame in the frame stacking trolley on the frame unloading station to the assembly to be laminated, and uses a frame unloading robot to move the laminated frame of the completed laminated assembly to the frame stacking trolley on the frame placing station, thus realizing the automatic placement and retrieval of the laminated frame;

[0015] 2. The utility model uses the AGV trolley to realize the transportation of the frame taking station and the frame stacking trolley on the frame placing station, thereby realizing the turnover of the laminated frames and reducing the occupied space;

[0016] 3. The utility model has two laminators, which are arranged in parallel. A frame placing robot and a frame taking robot can automatically place and take the laminating frames of the two laminators. On the one hand, it avoids the waiting time for loading and unloading components, improves the laminating efficiency, and on the other hand, reduces the occupied space.

[0017] 4. The utility model is provided with at least two AGV trolleys, which improves the handling efficiency of the stacking frame trolleys, reduces the waiting time, and thus improves the lamination efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the system distribution of the present utility model;

[0019] In the figure: 1. Laminator; 2. Frame placing and conveyor belt; 3. Frame retrieval station; 4. Frame placing robot; 5. AGV trolley; 6. Aisle; 7. Frame retrieval robot; 8. Frame placing station; 9. Frame retrieval and conveyor belt; 10. Frame stacking trolley. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] Example 1

[0022] See also Figure 1 The utility model provides the following technical solutions: an automatic lamination frame placement and lamination frame handling system, including a laminator 1, a frame placing flow table 2 is provided at the feeding end of the laminator 1, a frame placing robot 4 is provided on one side of the frame placing flow table 2, a frame taking station 3 is also provided on the feeding end side of the laminator 1, a frame taking flow table 9 is provided at the discharging end of the laminator 1, a frame taking robot 7 is provided on one side of the frame taking flow table 9, a frame placing station 8 is also provided on the discharging end side of the laminator 1, and a frame stacking trolley 10 is placed on both the frame taking station 3 and the frame placing station 8.

[0023] By adopting the above technical solution, the utility model uses the frame placing robot 4 to transport the laminated frame in the frame stacking trolley 10 on the frame removing station 3 to the component to be laminated, and uses the frame removing robot 7 to transport the laminated frame of the completed laminated component to the frame stacking trolley 10 on the frame placing station 8, thereby realizing the automatic placement and removal of the laminated frame.

[0024] Specifically, it also includes an AGV trolley 5 arranged on one side of the laminator 1 for transporting the stacking frame trolley 10.

[0025] By adopting the above technical solution, the utility model realizes the transportation of the frame taking station 3 and the frame stacking trolley 10 on the frame placing station 8 through the AGV trolley 5, thereby realizing the turnover of the laminated frames and reducing the occupied space.

[0026] Example 2

[0027] The difference between this embodiment and the first embodiment is that: specifically, two laminators 1 are provided, and the two laminators 1 are arranged in parallel.

[0028] By adopting the above technical solution, a frame placing robot 4 and a frame taking robot 7 can automatically place and take the laminating frames of the two laminating machines 1, which on the one hand avoids the waiting time for loading and unloading components and improves the lamination efficiency, and on the other hand reduces the occupied space.

[0029] Specifically, a passage 6 is provided between the two laminators 1 .

[0030] By adopting the above technical solution, the AGV trolley 5 can move.

[0031] Specifically, it also includes transverse guide rails for connecting the frame placing and unloading platforms 2 and 9 at the ends of the two laminators 1, and the frame placing robot 4 and the frame unloading robot 7 are respectively arranged on the corresponding transverse guide rails.

[0032] By adopting the above technical solution, the movement of the frame placing robot 4 is guided.

[0033] Example 3

[0034] The difference between this embodiment and embodiment 2 is that: specifically, at least two AGV vehicles 5 are provided.

[0035] By adopting the above technical solution, the handling efficiency of the stacking frame trolley 10 is improved, the waiting time is reduced, and the lamination efficiency is improved.

[0036] Example 4

[0037] The difference between this embodiment and Example 2 is that: specifically, the framing station 3 and the framing station 8 are respectively provided with a positioning module for positioning the AGV cart 5. The structural principle of the positioning module and the positioning system required to be used are the known prior art in a surface laser positioning system, AGV positioning calibration system, and AGV positioning method disclosed in Chinese patent application No. 202110987605.4.

[0038] By adopting the above technical solution, the accuracy of positioning the AGV 5 is improved.

[0039] The working steps of this utility model are as follows:

[0040] (1) The assembly to be laminated is transferred to the frame placing and water flow table 2, and the frame placing robot 4 moves to the frame taking station 3, takes out the lamination frame from the frame stacking trolley 10, and places it on the assembly to be laminated on the frame placing and water flow table 2;

[0041] (2) The laminated components enter the laminator 1 for lamination, and after lamination, the components are transferred to the frame-taking water table 9;

[0042] (3) The frame-taking robot 7 moves to the frame-taking flow table 9, takes out the laminated frame, and places it on the frame stacking trolley 10 at the frame placing station 8;

[0043] (4) When the frame stacking trolley 10 at the frame placing station 8 is full, the frame stacking trolley 10 at the frame taking-out station 3 is just empty. One AGV trolley 5 transports the frame stacking trolley 10 at the frame placing station 8 to the frame taking-out station 3, and another AGV trolley 5 transports the frame stacking trolley 10 at the frame taking-out station 3 to the frame placing station 8, thus completing the turnover of the laminated frames.

[0044] To sum up, the present invention uses the frame placing robot 4 to transport the laminate frame in the frame stacking trolley 10 on the frame retrieval station 3 to the component to be laminated, and uses the frame retrieval robot 7 to transport the laminate frame of the completed laminated component to the frame stacking trolley 10 on the frame placing station 8, thereby realizing the automatic placement and removal of the laminate frame; the present invention uses the AGV trolley 5 to realize the transportation of the frame retrieval station 3 and the frame stacking trolley 10 on the frame placing station 8, thereby realizing the turnover of the laminate frame and reducing the space occupied; the present invention is provided with two laminating machines 1, and the two laminating machines 1 are arranged in parallel. A frame placing robot 4 and a frame retrieval robot 7 can automatically place and remove the laminate frames of the two laminating machines 1, which on the one hand avoids the waiting time for loading and unloading components and improves the efficiency of lamination, and on the other hand reduces the space occupied; the present invention is provided with at least two AGV trolleys 5, which improves the transportation efficiency of the frame stacking trolley 10, reduces the waiting time, and thus improves the efficiency of lamination.

[0045] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A lamination frame automatic placement and lamination frame handling system, characterized by: It includes a laminating machine, a frame placing flow table is provided at the feeding end of the laminating machine, a frame placing robot is provided on one side of the frame placing flow table, a frame taking-out station is also provided on the feeding end side of the laminating machine, a frame taking-out flow table is provided at the discharging end of the laminating machine, a frame taking-out robot is provided on one side of the frame taking-out flow table, a frame placing station is also provided on the discharging end side of the laminating machine, and frame stacking trolleys are placed on both the frame taking-out station and the frame placing station.

2. The automatic lamination frame placement and lamination frame handling system according to claim 1, characterized in that: It also includes an AGV trolley arranged on one side of the laminating machine for transporting the stacking frame trolley.

3. The automatic lamination frame placement and lamination frame handling system according to claim 2, characterized in that: There are two laminators, which are arranged in parallel.

4. The automatic lamination frame placement and lamination frame handling system according to claim 3, characterized in that: A passage is provided between the two laminators.

5. The automatic lamination frame placement and lamination frame handling system according to claim 3, characterized in that: It also includes transverse guide rails for connecting the frame placing and removing flow tables at the ends of the two laminators. The frame placing robot and the frame removing robot are respectively arranged on the corresponding transverse guide rails.

6. The automatic lamination frame placement and lamination frame handling system according to claim 3, characterized in that: There are at least two AGV trolleys.

7. The automatic lamination frame placement and lamination frame handling system according to claim 2, characterized in that: The frame taking station and the frame placing station are respectively provided with positioning modules for positioning the AGV trolley.

Citation Information

Patent Citations

  • Surface type laser positioning system, AGV positioning calibration system and AGV positioning method

    CN113758480A

Cited By

  • Circulation type laminating machine system and circulation method

    CN121888691A

  • A flow-through laminator system and method

    CN121888691B