Batch detection positioning device for mutual inductor magnetic core processing

By designing a positioning and detection mechanism driven by a conveyor and a motor, the problems of transmission and positioning in batch detection of magnetic cores are solved, and efficient and stable magnetic core detection is achieved.

CN223315841UActive Publication Date: 2025-09-09JIANGSU RED-MAG CO LTD
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Patent Information

Application Number
CN202422445493.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-09-09
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

The existing detection and positioning device cannot realize batch adjustment detection of magnetic cores, resulting in low working efficiency of the winding machine, and cannot effectively transmit and position according to the size of the magnetic core model, affecting the detection stability and effect.

Method used

A batch inspection and positioning device consisting of a conveyor, a feeding positioning mechanism and an auxiliary detection mechanism was designed. The position of the positioning plate was adjusted by a motor-driven bevel gear and a threaded rod to achieve limited transmission of magnetic cores of different sizes. The position of the limit plate and the detection head were adjusted by a motor-driven limit plate to achieve uniform feeding and detection of magnetic cores of different diameters.

Benefits of technology

It achieves stable transmission and detection of magnetic cores of different sizes and diameters, improves the efficiency and stability of magnetic core detection, and meets the needs of mass production.

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Abstract

The utility model relates to the technical field of detection positioning devices, and discloses a batch detection positioning device for mutual inductor magnetic core processing, which comprises a transmission machine, the bottom of the transmission machine is fixedly connected with supporting legs, the top of the transmission machine is provided with a feeding positioning mechanism, and the top of the transmission machine is provided with an auxiliary detection mechanism. The feeding positioning mechanism comprises a positioning assembly and a feeding assembly, the positioning assembly is arranged at the bottom of the conveyor, the feeding assembly is arranged at the top of the conveyor, in the using process, a first bevel gear rotates through work of a first motor, the position of a positioning plate can be conveniently adjusted, and the conveying efficiency is improved. The mutual inductor magnetic cores of different sizes can be conveyed in a limited mode, a second motor works to enable a connecting block to rotate, uniform feeding of the mutual inductor magnetic cores on the conveying machine can be conveniently achieved, the position of a detection head can be conveniently adjusted through movement of a limiting plate and cooperation with a spring, and therefore the mutual inductor magnetic cores of different diameters can be detected.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection and positioning devices, in particular to a batch detection and positioning device for processing mutual inductor magnetic cores. Background Art

[0002] A magnetic core is a sintered magnetic metal oxide composed of a mixture of various iron oxides. Ferrite cores are used in coils, transformers, and mutual inductors of various electronic devices. During the processing of the magnetic core, its quality needs to be initially tested.

[0003] In the existing technology, the detection and positioning device cannot realize batch adjustment and detection of magnetic cores, which causes the winding machine at the rear to be unable to work better, thereby reducing the overall working efficiency of the device. In addition, when performing batch adjustment of magnetic cores, it is impossible to effectively transmit and position the magnetic cores according to their model size, further reducing the stability of the magnetic cores during detection, thereby affecting their detection effect. Therefore, it is necessary to improve a batch detection and positioning device for transformer core processing to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a batch detection and positioning device for processing mutual inductor cores, so as to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a batch detection and positioning device for processing mutual inductor cores, comprising a conveyor, a support leg fixedly connected to the bottom of the conveyor, a feeding and positioning mechanism provided on the top of the conveyor, and an auxiliary detection mechanism provided on the top of the conveyor;

[0006] The feeding positioning mechanism includes a positioning component and a feeding component. The positioning component is arranged at the bottom of the conveyor, and the feeding component is arranged at the top of the conveyor.

[0007] Preferably, the positioning assembly includes a connecting platform, which is fixedly connected to the bottom of the conveyor, and a first motor is fixedly connected to the left side of the connecting platform, and the output end of the first motor extends through the connecting platform to the inside and is fixedly connected to a first bevel gear, and a bidirectional threaded rod is rotatably connected to the inside of the connecting platform, and a second bevel gear is fixedly connected to the outside of the bidirectional threaded rod, and a limit rod is fixedly connected to the inside of the connecting platform, and a movable plate is slidably connected to the outside of the limit rod, and a positioning plate is fixedly connected to the outside of the movable plate, so as to facilitate the adjustment of the position of the positioning plate, thereby meeting the limit transmission of mutual inductor cores of different sizes.

[0008] Preferably, the first bevel gear is meshed with the second bevel gear, the movable plate is threadedly connected to the bidirectional threaded rod, the movable plate is slidably connected to the connecting platform, and the movable plate is slidably connected to the conveyor, so that the adjustment process is more stable.

[0009] Preferably, the feeding assembly includes a first support frame, the first support frame is fixedly connected to the top of the conveyor, the top of the first support frame is fixedly connected to a support seat, the right side of the support seat is fixedly connected to a second motor, the output end of the second motor is fixedly connected to a connecting block, the first support frame is internally rotatably connected to a limit disk, the bottom of the limit disk is fixedly connected to a feeding tray, a limit block is arranged inside the feeding tray, and bolts are arranged between the feeding tray and the limit block, so as to facilitate the uniform feeding of the mutual inductor core on the conveyor, thereby facilitating the subsequent detection process.

[0010] Preferably, grooves are provided at corresponding positions of the limiting disk and the connecting block, and the connecting block is in contact with the limiting disk, so that the feeding process is more stable.

[0011] Preferably, the auxiliary detection mechanism includes a second support frame, the second support frame is fixedly connected to the top of the conveyor, the top of the second support frame is fixedly connected to a cylinder, the bottom of the cylinder is fixedly connected to a third motor, the output end of the third motor is fixedly connected to a limiting frame, the internal sliding connection of the limiting frame is provided with a slider, the bottom of the slider is fixedly connected to a detection head, the bottom of the slider is fixedly connected to a slide rod, the top of the slide rod is fixedly connected to a spring, and the top of the spring is fixedly connected to a limiting plate, so as to facilitate the adjustment of the position of the detection head, thereby meeting the detection requirements of mutual inductor cores of different diameters.

[0012] Preferably, the limit plate is slidably connected to the slide rod, grooves are provided at corresponding positions of the limit frame and the limit plate, and the limit plate is slidably connected inside the groove, so as to make the detection process more stable.

[0013] Compared with the prior art, the present invention provides a batch detection and positioning device for transformer core processing, which has the following beneficial effects:

[0014] The batch detection and positioning device for processing mutual inductor cores has a feeding and positioning mechanism. During use, the first motor is operated to rotate the first bevel gear, which facilitates adjustment of the position of the positioning plate, thereby meeting the requirements of limited transmission of mutual inductor cores of different sizes. The second motor is operated to rotate the connecting block, which facilitates uniform feeding of the mutual inductor cores on the conveyor, thereby facilitating the subsequent detection process.

[0015] The batch detection and positioning device for processing mutual inductor cores has an auxiliary detection mechanism. During use, the limit plate moves in conjunction with a spring to facilitate adjustment of the detection head position, thereby meeting the requirements for detecting mutual inductor cores of different diameters. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work.

[0017] Figure 1 This is a schematic diagram of the front structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the positioning component structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the internal structure of the positioning component of the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the feeding component of the utility model;

[0021] Figure 5 This is a schematic diagram of the auxiliary detection mechanism structure of the utility model;

[0022] Figure 6 This is a schematic diagram of the internal structure of the auxiliary detection mechanism of the utility model.

[0023] In the figure: 1. Conveyor; 2. Support leg; 3. Feeding positioning mechanism; 31. Positioning assembly; 311. Connecting table; 312. First motor; 313. Movable plate; 314. Positioning plate; 315. First bevel gear; 316. Bidirectional threaded rod; 317. Second bevel gear; 318. Limit rod; 32. Feeding assembly; 321. First support frame; 322. Support seat; 323. Second motor; 324. Connecting block; 325. Limit plate; 326. Feeding plate; 327. Limit block; 328. Bolt; 4. Auxiliary detection mechanism; 41. Second support frame; 42. Cylinder; 43. Third motor; 44. Limit frame; 45. Slider; 46. Detection head; 47. Sliding rod; 48. Spring; 49. Limit plate. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances. Example

[0026] See also Figure 1-4 The utility model provides a technical solution: a batch detection and positioning device for processing mutual inductor cores, comprising a conveyor 1, a support leg 2 fixedly connected to the bottom of the conveyor 1, a feeding and positioning mechanism 3 provided on the top of the conveyor 1, and an auxiliary detection mechanism 4 provided on the top of the conveyor 1;

[0027] The feeding positioning mechanism 3 includes a positioning component 31 and a feeding component 32 . The positioning component 31 is arranged at the bottom of the conveyor 1 , and the feeding component 32 is arranged at the top of the conveyor 1 .

[0028] Furthermore, the positioning assembly 31 includes a connecting platform 311, which is fixedly connected to the bottom of the conveyor 1. A first motor 312 is fixedly connected to the left side of the connecting platform 311. The output end of the first motor 312 extends through the connecting platform 311 and is fixedly connected to the inside with a first bevel gear 315. The connecting platform 311 is internally rotatably connected to a bidirectional threaded rod 316, and the bidirectional threaded rod 316 is externally fixedly connected to a second bevel gear 317. The connecting platform 311 is internally fixedly connected to a limiting rod 318, and the limiting rod 318 is externally slidably connected to a movable plate 313, and the movable plate 313 is externally fixedly connected to a positioning plate 314, which facilitates the adjustment of the position of the positioning plate 314, thereby meeting the limit transmission requirements of mutual inductor cores of different sizes.

[0029] Furthermore, the first bevel gear 315 is meshed with the second bevel gear 317, the movable plate 313 is threadedly connected to the bidirectional threaded rod 316, the movable plate 313 is slidingly connected to the connecting platform 311, and the movable plate 313 is slidingly connected to the conveyor 1, so that the adjustment process is more stable.

[0030] Furthermore, the feeding assembly 32 includes a first support frame 321, the first support frame 321 is fixedly connected to the top of the conveyor 1, the top of the first support frame 321 is fixedly connected to a support seat 322, the right side of the support seat 322 is fixedly connected to a second motor 323, the output end of the second motor 323 is fixedly connected to a connecting block 324, the first support frame 321 is internally rotatably connected to a limit disk 325, the bottom of the limit disk 325 is fixedly connected to a feeding tray 326, a limit block 327 is arranged inside the feeding tray 326, and a bolt 328 is arranged between the feeding tray 326 and the limit block 327, so as to facilitate the uniform feeding of the mutual inductor core on the conveyor 1, thereby facilitating the subsequent detection process.

[0031] Furthermore, grooves are provided at corresponding positions of the limiting plate 325 and the connecting block 324 , and the connecting block 324 is in contact with the limiting plate 325 , so that the feeding process is more stable. Example

[0032] See also Figure 5-6 , and combined with Example 1, it is further obtained that the auxiliary detection mechanism 4 includes a second support frame 41, the second support frame 41 is fixedly connected to the top of the conveyor 1, the top of the second support frame 41 is fixedly connected to a cylinder 42, the bottom of the cylinder 42 is fixedly connected to a third motor 43, the output end of the third motor 43 is fixedly connected to a limit frame 44, the inner sliding connection of the limit frame 44 is a slider 45, the bottom of the slider 45 is fixedly connected to a detection head 46, the bottom of the slider 45 is fixedly connected to a slide rod 47, the top of the slide rod 47 is fixedly connected to a spring 48, and the top of the spring 48 is fixedly connected to a limit plate 49, which is convenient for adjusting the position of the detection head 46 to meet the detection requirements of mutual inductor cores with different diameters.

[0033] Furthermore, the limit plate 49 is slidably connected to the slide rod 47, grooves are provided at corresponding positions of the limit frame 44 and the limit plate 49, and the limit plate 49 is slidably connected inside the groove, so that the detection process is more stable.

[0034] In actual operation, when this device is used, it is first adjusted according to the size of the mutual inductor core, and the first motor 312 is set to work to rotate the first bevel gear 315, cooperate with the second bevel gear 317 to rotate the bidirectional threaded rod 316, cooperate with the limit rod 318 to move the movable plate 313, thereby moving the positioning plate 314, and the mutual inductor core is transmitted by the transmission machine 1, and the second motor 323 is set to work to rotate the connecting block 324, cooperate with the limit plate 325 to move the feeding tray 326 to the feed plate 326. The connection between the limit block 327 and the feeding tray 326 is realized by the provided bolt 328, and then adjusted according to the diameter of the transformer core. The staff pulls the limit plate 49, and the limit plate 49 moves, and cooperates with the spring 48 to realize the limit between the slider 45 and the limit frame 44. The detection head 46 moves through the movement of the provided slider 45, and the limit frame 44 rotates through the work of the provided cylinder 42 and the work of the third motor 43, so that the limit frame 44 rotates, thereby rotating the detection head 46, and performing a comprehensive inspection of the transformer core.

[0035] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.

Claims

1. A batch detection and positioning device for processing mutual inductor cores, comprising a conveyor (1), characterized in that: The bottom of the conveyor (1) is fixedly connected to a support leg (2), the top of the conveyor (1) is provided with a feeding positioning mechanism (3), and the top of the conveyor (1) is provided with an auxiliary detection mechanism (4); The feeding positioning mechanism (3) comprises a positioning component (31) and a feeding component (32); the positioning component (31) is arranged at the bottom of the conveyor (1), and the feeding component (32) is arranged at the top of the conveyor (1).

2. The batch detection and positioning device for transformer core processing according to claim 1, characterized in that: The positioning assembly (31) includes a connecting platform (311), the connecting platform (311) is fixedly connected to the bottom of the conveyor (1), the left side of the connecting platform (311) is fixedly connected to a first motor (312), the output end of the first motor (312) extends through the connecting platform (311) to the inside and is fixedly connected to a first bevel gear (315), the connecting platform (311) is internally rotatably connected to a bidirectional threaded rod (316), the bidirectional threaded rod (316) is externally fixedly connected to a second bevel gear (317), the connecting platform (311) is internally fixedly connected to a limiting rod (318), the limiting rod (318) is externally slidably connected to a movable plate (313), and the movable plate (313) is externally fixedly connected to a positioning plate (314).

3. The batch detection and positioning device for processing mutual inductor cores according to claim 2, characterized in that: The first bevel gear (315) is meshed with the second bevel gear (317), the movable plate (313) is threadedly connected to the bidirectional threaded rod (316), the movable plate (313) is slidably connected to the connecting platform (311), and the movable plate (313) is slidably connected to the conveyor (1).

4. The batch detection and positioning device for processing mutual inductor cores according to claim 1, characterized in that: The feeding assembly (32) includes a first support frame (321), the first support frame (321) is fixedly connected to the top of the conveyor (1), the top of the first support frame (321) is fixedly connected to a support seat (322), the right side of the support seat (322) is fixedly connected to a second motor (323), the output end of the second motor (323) is fixedly connected to a connecting block (324), the first support frame (321) is internally rotatably connected to a limiting disk (325), the bottom of the limiting disk (325) is fixedly connected to a feeding tray (326), a limiting block (327) is provided inside the feeding tray (326), and a bolt (328) is provided between the feeding tray (326) and the limiting block (327).

5. The batch detection and positioning device for processing mutual inductor cores according to claim 4, characterized in that: Grooves are provided at corresponding positions of the limiting plate (325) and the connecting block (324), and the connecting block (324) is in contact with the limiting plate (325).

6. The batch detection and positioning device for processing mutual inductor cores according to claim 1, characterized in that: The auxiliary detection mechanism (4) includes a second support frame (41), the second support frame (41) is fixedly connected to the top of the conveyor (1), the top of the second support frame (41) is fixedly connected to a cylinder (42), the bottom of the cylinder (42) is fixedly connected to a third motor (43), the output end of the third motor (43) is fixedly connected to a limit frame (44), the limit frame (44) is internally slidably connected to a slider (45), the bottom of the slider (45) is fixedly connected to a detection head (46), the bottom of the slider (45) is fixedly connected to a slide rod (47), the top of the slide rod (47) is fixedly connected to a spring (48), and the top of the spring (48) is fixedly connected to a limit plate (49).

7. The batch detection and positioning device for processing mutual inductor cores according to claim 6, characterized in that: The limiting plate (49) is slidably connected to the slide rod (47), a groove is provided at corresponding positions of the limiting frame (44) and the limiting plate (49), and the limiting plate (49) is slidably connected inside the groove.