Casting heat treatment device
By designing the heating and airflow control components of the casting heat treatment device, the problems of uneven cooling rate and excessive airflow changes are solved, and the uniformity of casting temperature and quality are guaranteed. It is suitable for information collection in public places.
Patent Information
- Application Number
- CN202422672130.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-04
AI Technical Summary
Existing casting heat treatment equipment has problems in terms of uneven cooling rate and excessive airflow variation, which affects the quality of castings.
A casting heat treatment device was designed, which included a heating component, an exhaust component, an air intake component, an air guide component and a blowing component. The airflow velocity was controlled by adjusting the fan and valve, and the inertia of the impeller and counterweight was used to adjust the airflow change to achieve uniform heating and cooling.
It achieves temperature uniformity during the heating and cooling process of the casting, avoids quality problems caused by sudden changes in airflow, and can adjust the cooling speed according to different heat treatment requirements to ensure the processing quality of the casting.
Smart Images

Figure CN223316732U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting heat treatment equipment, in particular to a casting heat treatment device. Background Art
[0002] In order to improve the structural quality of castings, it is often necessary to use heat treatment equipment to perform heat treatment on castings. The utility model patent with patent application number CN202321679282.3 discloses a casting heat treatment device. By starting the No. 1 motor, the rotating shaft of the No. 1 motor drives the rotating rod to rotate through the bevel gear. The rotating rod drives the rocking plate at the lower end to rotate, so that the sliding frame rolls left and right on the fixed beam. The No. 2 motor is controlled so that the rotating shaft of the No. 2 motor drives the eccentric wheel to rotate. The rotation of the eccentric wheel can make the pull rod pull the vertical plate to swing, thereby making the shaft connecting rod swing. The two sets of axial connecting rods are connected by a connecting rod to achieve simultaneous swing of the two sets of axial connecting rods, thereby making the nozzle swing and making the casting heated evenly. According to the technical solution disclosed therein, when the existing casting heat treatment equipment is used, on the one hand, when performing cooling work, it is often impossible to ensure that the cooling speed is uniform and stable, and the quality of the casting is easily affected by insufficient cooling speed or too fast cooling speed. On the other hand, when adjusting the cooling speed, it is easy to cause excessive changes in the air flow due to the sudden start and stop of the fan, which is not conducive to ensuring the smooth adjustment of the cooling speed.
[0003] Therefore, how to design a casting heat treatment device has become our current problem to be solved. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a casting heat treatment device to solve the problems raised in the above background technology. The utility model has a reasonable design and is relatively convenient to use, and is suitable for information collection in public places.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a casting heat treatment device, comprising a box body and a box door, a support assembly is installed on the box body, the support assembly includes a support plate and a support block, a heating assembly is installed in the box body, the heating assembly includes an electric heating plate and a temperature sensor, an exhaust assembly is installed on the top of the box body, the exhaust assembly includes an air pipe and a valve, an air intake assembly is installed on the box body, the air intake assembly includes a wind tube and a fan, an air guide assembly is installed in the box body, the air guide assembly includes an air duct and a port, and a blowing assembly is installed on the box body, the blowing assembly includes a motor and fan blades.
[0006] Furthermore, the box door is installed on the box body through hinges, the support plate is welded to the inner side of the box body, the support block is welded to the top of the support plate, the support blocks are evenly distributed on the support plate, the electric heating plate is welded to the inner side of the support block, and the temperature sensor is installed on the inner side of the box body through bolts.
[0007] Furthermore, the air duct is welded to the top of one side of the box, one end of the air duct is welded to the inner wall of the top of one side of the box, the other end of the air duct is welded to the top of the other side of the support plate, and the bottom of the air duct passes through the box and is connected to one end of the air duct.
[0008] Furthermore, the through opening is opened on the other side of the support plate, the air duct is connected to the bottom of the support plate through the through opening, fine holes are opened on the support plate, the fine holes are evenly distributed on the support plate, and the bottom of the support plate is connected to the top of the support plate through the fine holes.
[0009] Furthermore, the fan is installed on the inner side of the air duct by bolts, a valve 2 is installed at the bottom of the air duct, the motor is installed on one side of the box by bolts, the fan blades are installed on the inner side of the box, and one end of the fan blades passes through the inner wall of the box and is keyed to the motor output shaft.
[0010] Furthermore, the air pipe is installed on the top of the box body by bolts, the bottom end of the air pipe passes through the top of the box body and the air duct and extends to the bottom of the air duct, and the valve is installed on the air pipe.
[0011] Furthermore, a card cover is welded to the outer side of the trachea, and the card covers are respectively located on both sides of the trachea. An impeller is installed on the inner side of the card cover, and the impeller extends to the inner side of the trachea. A counterweight is installed on the outer side of the card cover, and one end of the impeller passes through the card cover through a bearing and is installed on the counterweight through bolts.
[0012] Furthermore, a display is installed on one side of the box by bolts, a switch group is installed on the display by bolts, the switch group is connected to the electric heating plate, motor, fan and display by wires, and the display is connected to the temperature sensor by wires.
[0013] The heated air flows through the duct to the top of the support plate, thereby cooling the casting and avoiding direct contact of the high-temperature casting with the cold air, thereby causing the material to produce large internal stress, thereby ensuring the quality of the casting. The air heated by the casting is discharged outwards through the air pipe, and the motor drives the fan blades to rotate, thereby improving the internal circulation in the box and ensuring that the temperature of the casting is more uniform during heating and cooling. When the cooling speed is insufficient, the fan is turned on to increase the air flow speed in the box, thereby increasing the cooling speed of the casting. The cooling speed can be adjusted according to the different requirements of heat treatment such as annealing and normalizing, thereby ensuring the processing quality of the casting.
[0014] 2. When the fan of the casting heat treatment device is turned on or off, the air flow velocity in the box increases and then decreases. When the air flow in the air pipe flows, it needs to push the impeller to rotate, and then the impeller in the hood drives the counterweight to rotate. When the air flow suddenly increases or decreases, the impeller will slowly increase or decrease under the inertia of the counterweight, and then the air flow velocity in the box will change slowly, avoiding excessive changes in the air flow velocity due to sudden opening or closing of the fan, and thus being able to smoothly adjust the cooling speed to ensure the quality of the casting.
[0015] 3. The casting heat treatment device is reasonably designed, efficient and convenient to use, and is suitable for information collection in public places. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic structural diagram of a casting heat treatment device according to the present invention;
[0017] Figure 2 This is a cross-sectional view of a casting heat treatment device according to the present invention;
[0018] Figure 3 This is a schematic structural diagram of an impeller of a casting heat treatment device according to the present invention;
[0019] In the figure: 1. Box body; 2. Box door; 3. Support plate; 4. Support block; 5. Electric heating plate; 6. Temperature sensor; 7. Display; 8. Switch group; 9. Air pipe; 10. Valve 1; 11. Air duct; 12. Valve 2; 13. Fan; 14. Air duct; 15. Orifice; 16. Small hole; 17. Motor; 18. Fan blade; 19. Cover; 20. Impeller; 21. Counterweight. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figures 1 to 3 The utility model provides a technical solution: a casting heat treatment device, including a box body 1 and a box door 2, a support assembly is installed on the box body 1, and the support assembly includes a support plate 3 and a support block 4, a heating assembly is installed in the box body 1, and the heating assembly includes an electric heating plate 5 and a temperature sensor 6, an exhaust assembly is installed on the top of the box body 1, and the exhaust assembly includes an air pipe 9 and a valve 10, an air intake assembly is installed on the box body 1, and the air intake assembly includes a wind tube 11 and a fan 13, and a heating assembly is installed in the box body 1. There is an air guide component, which includes an air duct 14 and a port 15. A blowing component is installed on the box body 1, and the blowing component includes a motor 17 and 18 fan blades. The air pipe 9 is installed on the top of the box body 1 by bolts. The bottom end of the air pipe 9 passes through the top of the box body 1 and the air duct 14 and extends to the bottom of the air duct 14. The valve 10 is installed on the air pipe 9. A card cover 19 is welded on the outer side of the air pipe 9. The card cover 19 is respectively located on both sides of the air pipe 9. The inner side of the card cover 19 is installed with an impeller 20 The impeller 20 extends to the inner side of the air pipe 9, and a counterweight 21 is installed on the outer side of the card cover 19. One end of the impeller 20 passes through the card cover 19 through a bearing and is installed on the counterweight 21 through bolts. A display 7 is installed on one side of the box body 1 through bolts, and a switch group 8 is installed on the display 7 through bolts. The switch group 8 is connected to the electric heating plate 5, the motor 17, the fan 13 and the display 7 through wires. The display 7 is connected to the temperature sensor 6 through wires. When the fan 13 is turned on or off, The air flow velocity in the box body 1 increases and then decreases. When the air flow in the air pipe 9 flows, it is necessary to push the impeller 20 to rotate, and then the impeller 20 in the card cover 19 drives the counterweight 21 to rotate. When the air flow suddenly increases or decreases, the impeller 20 will slowly increase or decrease under the inertia of the counterweight 21, and then the air flow velocity in the box body 1 will change slowly, avoiding excessive changes in the air flow velocity due to sudden opening or closing of the fan 13, and thus being able to smoothly adjust the cooling speed to ensure the quality of the casting.
[0022] In this embodiment, the door 2 is mounted on the box body 1 through a hinge, the support plate 3 is welded to the inner side of the box body 1, the support block 4 is welded to the top of the support plate 3, the support blocks 4 are evenly distributed on the support plate 3, the electric heating plate 5 is welded to the inner side of the support block 4, the temperature sensor 6 is mounted on the inner side of the box body 1 through bolts, the air duct 11 is welded to the top of one side of the box body 1, one end of the air duct 14 is welded to the inner wall of the top of one side of the box body 1, the other end of the air duct 14 is welded to the top of the other side of the support plate 3, and the bottom of the air duct 11 passes through the box body 1. The fan 13 is mounted on the inner side of the air duct 11 by means of bolts, and a valve 12 is mounted on the bottom of the air duct 11. The motor 17 is mounted on one side of the box body 1 by means of bolts, and the fan blades 18 are mounted on the inner side of the box body 1. One end of the fan blade 18 passes through the inner wall of the box body 1 and is keyed to the output shaft of the motor 17. When in use, the casting is placed on the support block 4 and the box door 2 is closed. The electric heating plate 5 is used to heat the casting to a specified temperature. After the temperature is kept constant for a required time, the casting is cooled. The valve 10 and the valve 2 12 are opened and the ventilation speed is adjusted by the valves 10 and 12. The cold air enters the air duct 14 through the air duct 11 and heat is exchanged through the air duct 14, so that the cold air is heated and the air in the box body 1 is cooled. The heated air is discharged to the top of the support plate 3 through the opening 15 and the pores 16. The air flows in the box 1 to cool the casting, avoiding high-temperature castings from directly contacting cold air and causing large internal stress in the material, thereby ensuring the quality of the casting. The air heated by the casting is discharged outward through the air pipe 9, and the motor 17 drives the fan blades 18 to rotate, thereby improving the internal circulation in the box 1 and ensuring a more uniform temperature during heating and cooling of the casting. When the cooling speed is insufficient, the fan 13 is turned on to increase the air flow speed in the box 1, thereby increasing the cooling speed of the casting. The cooling speed can be adjusted according to the different requirements of heat treatment such as annealing and normalizing, thereby ensuring the processing quality of the casting.
[0023] The casting heat treatment device provides electric energy for all electrical equipment through an external power supply. When in use, the casting is placed on the support block 4, and the box door 2 is closed. The casting is heated to a specified temperature through the electric heating plate 5 and cooled after the required heat preservation time. The valve 10 and the valve 2 12 are opened, and the ventilation speed is adjusted by the valve 10 and the valve 2 12. The cold air enters the air duct 14 through the air tube 11, and heat exchange is performed through the air duct 14, so that the cold air is heated and the air in the box body 1 is cooled. The heated air flows to the top of the support plate 3 through the through port 15 and the pores 16 to cool the casting, avoid high-temperature castings directly contacting the cold air and causing large internal stress in the material, and ensure the quality of the casting. The air heated by the casting is discharged outward through the air pipe 9, and the motor 17 drives the fan blades 18 to rotate, thereby improving the internal circulation in the box body 1 and ensuring the quality of the casting. The temperature during heating and cooling is more uniform. When the cooling speed is insufficient, the fan 13 is turned on to increase the air flow speed in the box 1, thereby increasing the cooling speed of the casting. The cooling speed can be adjusted according to the different requirements of heat treatment such as annealing and normalizing, thereby ensuring the processing quality of the casting. When the fan 13 is turned on or off, the air flow speed in the box 1 increases and then decreases. When the air flow in the air pipe 9 flows, it is necessary to push the impeller 20 to rotate, and then the impeller 20 in the card cover 19 drives the counterweight 21 to rotate. When the air flow suddenly increases or decreases, the impeller 20 will slowly increase or decrease under the inertia of the counterweight 21, thereby slowly changing the air flow speed in the box 1, avoiding excessive changes in the air flow speed due to sudden opening or closing of the fan 13, and thus being able to smoothly adjust the cooling speed to ensure the quality of the casting.
[0024] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A casting heat treatment device, comprising a box body (1) and a box door (2), a support assembly mounted on the box body (1), the support assembly comprising a support plate (3) and a support block (4), a heating assembly mounted in the box body (1), the heating assembly comprising an electric heating plate (5) and a temperature sensor (6), characterized in that: An exhaust assembly is installed on the top of the box (1), and the exhaust assembly includes an air pipe (9) and a valve (10). An air intake assembly is installed on the box (1), and the air intake assembly includes a wind tube (11) and a fan (13). An air guide assembly is installed in the box (1), and the air guide assembly includes an air duct (14) and a port (15). A blowing assembly is installed on the box (1), and the blowing assembly includes a motor (17) and a fan blade (18).
2. A casting heat treatment device according to claim 1, characterized in that: The box door (2) is mounted on the box body (1) via hinges, the support plate (3) is welded to the inner side of the box body (1), the support blocks (4) are welded to the top of the support plate (3), the support blocks (4) are evenly distributed on the support plate (3), the electric heating plate (5) is welded to the inner side of the support blocks (4), and the temperature sensor (6) is mounted on the inner side of the box body (1) via bolts.
3. A casting heat treatment device according to claim 2, characterized in that: The air duct (11) is welded to the top of one side of the box body (1), one end of the air duct (14) is welded to the inner wall of the top of one side of the box body (1), the other end of the air duct (14) is welded to the top of the other side of the support plate (3), and the bottom of the air duct (11) passes through the box body (1) and is connected to one end of the air duct (14).
4. A casting heat treatment device according to claim 3, characterized in that: The through opening (15) is opened on the other side of the support plate (3); the air duct (14) is connected to the bottom of the support plate (3) through the through opening (15); fine holes (16) are opened on the support plate (3); the fine holes (16) are evenly distributed on the support plate (3); the bottom of the support plate (3) is connected to the top of the support plate (3) through the fine holes (16).
5. A casting heat treatment device according to claim 4, characterized in that: The fan (13) is mounted on the inner side of the air duct (11) by means of bolts, a valve 2 (12) is mounted on the bottom of the air duct (11), the motor (17) is mounted on one side of the box (1) by means of bolts, the fan blade (18) is mounted on the inner side of the box (1), one end of the fan blade (18) passes through the inner wall of the box (1) and is keyed to the output shaft of the motor (17).
6. The casting heat treatment device according to claim 1, characterized in that: The air pipe (9) is mounted on the top of the box (1) by means of bolts, the bottom end of the air pipe (9) passes through the top of the box (1) and the air duct (14) and extends to the bottom of the air duct (14), and the valve (10) is mounted on the air pipe (9).
7. A casting heat treatment device according to claim 6, characterized in that: A card cover (19) is welded to the outer side of the air pipe (9), and the card cover (19) is respectively located on both sides of the air pipe (9). An impeller (20) is installed on the inner side of the card cover (19), and the impeller (20) extends to the inner side of the air pipe (9). A counterweight (21) is installed on the outer side of the card cover (19), and one end of the impeller (20) passes through the card cover (19) through a bearing and is installed on the counterweight (21) through a bolt.
8. The casting heat treatment device according to claim 7, characterized in that: A display (7) is mounted on one side of the box (1) by means of bolts, a switch group (8) is mounted on the display (7) by means of bolts, the switch group (8) is connected to the electric heating plate (5), the motor (17), the fan (13) and the display (7) by means of wires, and the display (7) is connected to the temperature sensor (6) by means of wires.