Monocrystalline silicon assembly coating carrier

By designing a motor-driven gear system and clamping rod, the problems of inaccurate positioning and lack of rotation function of the single-crystal silicon module coating carrier in the coating equipment were solved, achieving uniform coverage of the coating material and improving work efficiency.

CN223316774UActive Publication Date: 2025-09-09TIANJIN ZHONGHUITONG INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422801807.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-09-09
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

Existing single-crystal silicon module coating carriers cannot ensure accurate positioning in the coating equipment and lack a rotation function, resulting in uneven coating, low work efficiency and easy rework.

Method used

A single crystal silicon module coating carrier consisting of a motor, gears and clamping rods was designed. The motor drives the gear system to achieve rotation and clamping of the single crystal silicon module, ensuring uniform coverage of the coating material.

Benefits of technology

It improves coating efficiency, reduces rework and waste caused by uneven coating, expands the adaptability to single crystal silicon modules of different sizes and shapes, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of coating carriers, in particular to a monocrystalline silicon assembly coating carrier which comprises a workbench, a first motor is fixedly connected to the workbench, a first gear is fixedly connected to the output end of the first motor, a second gear is connected to one end of the first gear in a meshed mode, and a third gear is connected to the other end of the first gear in a meshed mode. A base is fixedly connected into the second gear. According to the device, by starting a second motor, the output end of the second motor drives a fourth gear to rotate, so that a fifth gear and a rotating disc are driven to rotate below the containing table, a sliding column is driven to slide in a second sliding groove, one end of the sliding column slides in a first sliding groove, and therefore a sliding rod is driven to slide in the first sliding groove; according to the single crystal silicon component coating device, the multiple sets of clamping rods move above the containing table, so that single crystal silicon components are clamped, and the single crystal silicon component coating device is high in adaptability, capable of meeting the coating requirements of the single crystal silicon components of different sizes, shapes and specifications and wide in application range.
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Description

Technical Field

[0001] The utility model relates to the technical field of coating carriers, in particular to a single crystal silicon component coating carrier. Background Art

[0002] During the coating process of monocrystalline silicon modules, the carrier needs to work closely with the coating equipment to achieve efficient coating operations. Monocrystalline silicon module coating carriers are an indispensable and important tool in the production process of photovoltaic products such as solar cells. Through reasonable design and careful manufacturing, the smooth progress of the coating process and the stability and reliability of the coating quality can be ensured. With the continuous advancement of photovoltaic technology and the continuous expansion of the market, the demand for monocrystalline silicon module coating carriers will continue to grow.

[0003] The monocrystalline silicon component coating carrier still has the following defects when in use: it cannot ensure the accurate positioning of the monocrystalline silicon component in the coating equipment, and does not have a rotation function, resulting in uneven monocrystalline silicon coating, frequent rework, and low work efficiency. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a single crystal silicon component coating carrier.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solution: a single crystal silicon component coating carrier, including a workbench, to which motor 1 is fixedly connected, the output end of motor 1 is fixedly connected to gear 1, one end of gear 1 is meshedly connected to gear 2, the other end of gear 1 is meshedly connected to gear 3, a base is fixedly connected inside gear 2, gears 2 and 3 are rotatably connected to the workbench, and gear 1 is rotatably connected to the workbench.

[0006] As a further description of the above technical solution:

[0007] The base is fixedly connected with a connecting column, the connecting column is fixedly connected with a placing platform, the placing platform is provided with a slide groove 1, the placing platform is fixedly connected with a motor 2, the output end of the motor 2 is fixedly connected with a gear 4, one end of the gear 4 is meshed with a gear 5, a rotating disk is fixedly connected to the gear 5, the rotating disk is provided with a slide groove 2, and a sliding column is slidably connected in the slide groove 2.

[0008] As a further description of the above technical solution:

[0009] A sliding rod is fixedly connected to the top of the sliding column, and one end of the sliding rod is fixedly connected to a clamping rod. The shape of the clamping rod is an arc, and the shape of the sliding groove is T-shaped.

[0010] As a further description of the above technical solution:

[0011] Support legs are fixedly connected to the bottom of the workbench, a coating raw material box is fixedly connected to the workbench, a coating assembly is fixedly connected to the bottom of the coating raw material box, a feed port is provided on the coating raw material box, and the rotating disk is circular in shape.

[0012] As a further description of the above technical solution:

[0013] The gear four is rotatably connected to the bottom of the placement table, the gear five and the rotating disk are rotatably connected to the bottom of the placement table, the placement table is provided with two groups and are respectively located on both sides of gear one, and the coating assembly is provided with two groups and are respectively located above the two groups of placement tables.

[0014] As a further description of the above technical solution:

[0015] The slide groove 1, the slide groove 2 and the slide column are respectively provided with a plurality of groups. The slide column slides in the slide groove 1, and the slide rod slides in the slide groove 1.

[0016] As a further description of the above technical solution:

[0017] The clamping rods are provided in a plurality of groups. The material of the clamping rods is rubber. The clamping rods are located outside the placement table.

[0018] The utility model has the following beneficial effects:

[0019] 1. In the present invention, by turning on motor 2, the output end of motor 2 drives gear 4 to rotate, thereby driving gear 5 and the rotating disk to rotate under the placement table, thereby driving the slide column to slide in slide groove 2, and making one end of the slide column slide in slide groove 1, thereby driving the slide rod to slide in slide groove 1, so that several groups of clamping rods move above the placement table, thereby achieving the clamping of the monocrystalline silicon component. This device has strong adaptability and can adapt to the coating requirements of monocrystalline silicon components of different sizes, shapes and specifications, and has a wide range of uses.

[0020] 2. In the present invention, by turning on motor 1, gear 1 is driven to rotate, thereby driving gears 2 and 3 on both sides to rotate at the same time. A placement table is fixedly connected to the top of the base, which can drive two groups of monocrystalline silicon to rotate at the same time, thereby increasing work efficiency. The rotation function can make the monocrystalline silicon components evenly covered by the coating material during the coating process, reducing rework and waste caused by uneven coating, thereby improving coating efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic structural diagram of a single crystal silicon component coating carrier proposed in the present invention;

[0022] Figure 2This is a schematic diagram of the partial structure of a single crystal silicon component coating carrier proposed in this utility model Figure 1 ;

[0023] Figure 3 This is a schematic diagram of the partial structure of a single crystal silicon component coating carrier proposed in this utility model Figure 2 ;

[0024] Figure 4 This is an exploded view of the local structure of a single crystal silicon component coating carrier proposed in the present invention.

[0025] Legend:

[0026] 1. Workbench; 2. Support legs; 3. Motor 1; 4. Gear 1; 5. Gear 2; 6. Gear 3; 7. Base; 8. Connecting column; 10. Placement table; 11. Slide 1; 12. Motor 2; 13. Gear 4; 14. Gear 5; 15. Rotating disk; 16. Slide 2; 17. Sliding column; 18. Sliding rod; 19. Clamping rod; 20. Coating raw material box; 21. Coating assembly; 22. Feed port. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] Reference Figure 1-Figure 4 The present invention provides an embodiment of a single crystal silicon component coating carrier, comprising a workbench 1, a motor 3 fixedly connected to the workbench 1, a gear 4 fixedly connected to the output end of the motor 3, one end of the gear 4 meshingly connected to the gear 2 5, the other end of the gear 4 meshingly connected to the gear 3 6, the gear 2 5 fixedly connected to the base 7, the gear 2 5 and the gear 3 6 are rotatably connected to the workbench 1, the gear 1 4 is rotatably connected to the workbench 1, and by turning on the motor 2 12, the output end of the motor 2 12 is turned on. It drives gear four 13 to rotate, thereby driving gear five 14 and rotating disk 15 to rotate under the placement table 10, thereby driving the slide column 17 to slide in the slide groove 2 16, so that one end of the slide column 17 slides in the slide groove 11, thereby driving the slide rod 18 to slide in the slide groove 11, so that several groups of clamping rods 19 move above the placement table 10, thereby achieving the clamping of the single crystal silicon component. This device has strong adaptability and can adapt to the coating requirements of single crystal silicon components of different sizes, shapes and specifications, and has a wide range of uses.

[0029] Among them, the base 7 is fixedly connected with a connecting column 8, the connecting column 8 is fixedly connected with a placing table 10, the placing table 10 is provided with a slide 11, the placing table 10 is fixedly connected with a motor 2 12, the output end of the motor 2 12 is fixedly connected with a gear 4 13, one end of the gear 4 13 is meshedly connected with a gear 5 14, a rotating disk 15 is fixedly connected in the gear 5 14, the rotating disk 15 is provided with a slide 2 16, the slide 2 16 is slidably connected with a slide column 17, the slide column 17 is fixedly connected above the slide rod 18, one end of the slide rod 18 is fixedly connected to a clamping rod 19, the clamping rod 19 is in the shape of an arc, the slide 11 is in the shape of a T-type, the supporting leg 2 is fixedly connected to the lower part of the workbench 1, the workbench 1 is fixedly connected with a coating raw material box 20, the coating raw material box 20 is fixedly connected with a coating assembly 21, the coating raw material box 20 is provided with a feed port 22, the rotating disk 15 is in the shape of a circle, the gear 4 13 is rotatably connected to the placing The gear 5 14 and the rotating disk 15 are rotatably connected to the bottom of the placement table 10. The placement table 10 is provided with two groups and are respectively located on both sides of the gear 1 4. The coating assembly 21 is provided with two groups and are respectively located above the two groups of placement tables 10. The slide 11, the slide 2 16, and the slide column 17 are respectively provided with several groups. The slide column 17 slides in the slide 11, and the slide rod 18 slides in the slide 11. There are several groups of clamping rods 19. The material of the clamping rod 19 is rubber. The clamping rod 19 is located on the outside of the placement table 10. By turning on the motor 13, the gear 14 is driven to rotate, thereby driving the gears 2 5 and gear 3 6 on both sides to rotate at the same time. The placement table 10 is fixedly connected to the top of the base 7, which can drive two groups of single crystal silicon to rotate at the same time, thereby increasing work efficiency. The rotation function can make the single crystal silicon components evenly covered by the coating material during the coating process, reducing rework and waste caused by uneven coating, thereby improving coating efficiency.

[0030] Working principle: Before the start of coating, two groups of single crystal silicon components are placed on the top of the placement table 10, and then the coating raw materials are injected into the coating raw material box 20 from the feed port 22. Then, the two groups of motors 2 12 are turned on, so that the output end of motor 2 12 drives gear 4 13 to rotate under the placement table 10, thereby driving gear 4 13 to engage and rotate with gear 5 14. The rotating disk 15 is fixedly connected to the gear 5 14, and the rotating disk 15 is rotatably connected to the bottom of the placement table 10, so that the gear As the fifth 14 rotates, the rotating disk 15 is driven to rotate. The rotating disk 15 is provided with a plurality of groups of chute 2 16. The chute 2 16 is slidably connected with a slide post 17. When the rotating disk 15 rotates, the slide post 17 is driven to slide in the chute 2 16. One end of the slide post 17 slides in the chute 11, thereby driving the slide rod 18 to slide in the chute 11, thereby driving a plurality of groups of clamping rods 19 to move on the placement table 10, thereby achieving the clamping of the single crystal silicon component. The material is rubber, so that the workpiece will not be damaged during the coating process. After the single crystal silicon component is clamped and fixed, the coating component 21 and the motor 1 3 are turned on, so that the coating component 21 coats the single crystal silicon component, heats the coating material to an evaporation or decomposition state, and transports it to the surface of the single crystal silicon through the carrier gas, so that the output end of the motor 1 3 drives the gear 1 4 to rotate, thereby driving the gear 2 5 and the gear 3 6 at both ends of the gear 1 4 to engage and rotate, so that the gear 2 5 and the gear 3 6 simultaneously drive the two groups of bases 7 to rotate, and the placement table 10 is fixedly connected to the top of the base 7, so that it can drive the two groups of single crystal silicon components to complete the coating work at the same time, thereby increasing the work efficiency and allowing the single crystal silicon component to be evenly covered by the coating material during the coating process. After the work is completed, the motor 2 12 is turned on in reverse, so that the output end of the motor 2 12 drives several groups of clamping rods 19 to move, so that several groups of clamping rods 19 are away from the single crystal silicon component, and then the single crystal silicon component after coating is taken out.

[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A single crystal silicon component coating carrier, comprising a workbench (1), characterized in that: The workbench (1) is fixedly connected to a motor 1 (3), the output end of the motor 1 (3) is fixedly connected to a gear 1 (4), one end of the gear 1 (4) is meshedly connected to a gear 2 (5), the other end of the gear 1 (4) is meshedly connected to a gear 3 (6), a base (7) is fixedly connected inside the gear 2 (5), the gear 2 (5) and the gear 3 (6) are rotatably connected to the workbench (1), and the gear 1 (4) is rotatably connected to the workbench (1).

2. The single crystal silicon component coating carrier according to claim 1, characterized in that: The base (7) is fixedly connected with a connecting column (8), the connecting column (8) is fixedly connected with a placing platform (10), the placing platform (10) is provided with a slide groove (11), the placing platform (10) is fixedly connected with a motor (12), the output end of the motor (12) is fixedly connected with a gear (13), one end of the gear (13) is meshedly connected with a gear (14), a rotating disk (15) is fixedly connected inside the gear (14), the rotating disk (15) is provided with a slide groove (16), and a sliding column (17) is slidably connected inside the slide groove (16).

3. The single crystal silicon component coating carrier according to claim 2, characterized in that: A sliding rod (18) is fixedly connected to the top of the sliding column (17), and one end of the sliding rod (18) is fixedly connected to a clamping rod (19). The shape of the clamping rod (19) is an arc shape, and the shape of the sliding groove (11) is T-shaped.

4. The single crystal silicon component coating carrier according to claim 3, characterized in that: A supporting leg (2) is fixedly connected to the bottom of the workbench (1), a coating raw material box (20) is fixedly connected to the workbench (1), a coating assembly (21) is fixedly connected to the bottom of the coating raw material box (20), a feed port (22) is provided on the coating raw material box (20), and the rotating disk (15) is circular in shape.

5. The single crystal silicon component coating carrier according to claim 4, characterized in that: The gear four (13) is rotatably connected to the bottom of the placement table (10), the gear five (14) and the rotating disk (15) are rotatably connected to the bottom of the placement table (10), the placement table (10) is provided with two groups and is respectively located on both sides of the gear one (4), and the coating assembly (21) is provided with two groups and is respectively located above the two groups of placement tables (10).

6. The single crystal silicon component coating carrier according to claim 5, characterized in that: The slide groove 1 (11), the slide groove 2 (16), and the slide post (17) are respectively provided with several groups, the slide post (17) slides in the slide groove 1 (11), and the slide rod (18) slides in the slide groove 1 (11).

7. The single crystal silicon component coating carrier according to claim 6, characterized in that: The clamping rods (19) are provided in several groups. The material of the clamping rods (19) is rubber. The clamping rods (19) are located outside the placement platform (10).