Deviation rectifying and positioning system of tobacco auxiliary material equipment

Abstract

The utility model discloses a deviation rectifying and positioning system of tobacco auxiliary material equipment, relates to the technical field of composite printing equipment, and solves the technical problem that a large amount of material cost and labor cost are wasted due to the fact that a deviation rectifying electronic eye is manually adjusted in the prior art. The deviation rectifying device comprises a deviation rectifying electronic eye and further comprises a controller, an adjusting support, a sensing module and a moving module, the deviation rectifying electronic eye is fixedly installed on the adjusting support, the adjusting support is detachably installed on the moving module, and the moving module and the sensing module are both electrically connected with the controller. The position of the deviation rectifying electronic eye can be automatically adjusted, the material cost and the labor cost are saved, and the working efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of composite printing equipment, and more specifically, to a deviation correction and positioning system for cigarette auxiliary material equipment. Background Art

[0002] A web-correcting electronic eye is a device used in optical processing machinery. It primarily corrects and adjusts the positional deviation of objects during transport, ensuring they reach their intended location accurately. This device is commonly used in automated production lines in industries requiring high-precision positioning, such as printing, packaging, and textiles, to ensure product quality and efficiency. Using photoelectric sensors and image processing technology, web-correcting electronic eyes monitor the position of objects in real time and adjust the transport path through a control system to achieve this correction.

[0003] In current tobacco auxiliary material equipment, deviation correction is achieved by manually adjusting the deviation correction electronic eye. Only after the camera of the deviation correction electronic eye is in place for the production material can subsequent work be handed over to the deviation correction system for correction operations.

[0004] The process of manually adjusting the electronic eye for deviation correction requires high skills from employees. If the employees' skills or concentration are insufficient, the electronic eye for deviation correction may malfunction (for example, frequent disassembly of the electronic eye adjustment bracket may cause the bracket to wear and swing). This method often wastes a lot of material and labor costs. Utility Model Content

[0005] The technical problem to be solved by the utility model is to provide a correction and positioning system for tobacco auxiliary material equipment in response to the deficiencies of the existing technology, so as to solve the technical problem that the existing manual adjustment of the correction electronic eye wastes a lot of material costs and labor costs.

[0006] The utility model describes a correction and positioning system for tobacco auxiliary material equipment, which includes a correction electronic eye, a controller, an adjustment bracket, a sensing module and a mobile module. The correction electronic eye is installed on the adjustment bracket, and the adjustment bracket is detachably installed on the mobile module. The mobile module and the sensing module are both electrically connected to the controller.

[0007] As a further improvement, the movement module includes a sliding screw and a stepper motor, the adjustment bracket is detachably mounted on the slider of the sliding screw, the driving end of the stepper motor is connected to the screw of the sliding screw, and the stepper motor is electrically connected to the controller via a motor controller. A guide rod is provided on one side of the sliding screw, and the slider is slidably connected to the guide rod.

[0008] Furthermore, a flat plate is provided at the bottom of the adjustment bracket, a plurality of threaded holes are provided on the slider, through holes corresponding to the threaded holes are opened on the flat plate, and the adjustment bracket is mounted on the slider via a first bolt.

[0009] Furthermore, the adjustment bracket includes an electronic eye support rod, a mounting plate, a flip motor and an electric push rod. The bottom of the electric push rod is fixedly mounted on a flat plate, the telescopic end of the electric push rod is fixedly connected to the mounting plate, the flip motor is fixedly mounted above the mounting plate, the driving end of the flip motor is fixedly connected to one end of the electronic eye support rod, the other end of the electronic eye support rod is fixedly connected to the correction electronic eye, and multiple stabilizing structures are provided between the slider and the mounting plate.

[0010] Furthermore, the stabilizing structure includes a telescopic rod and a spring, the telescopic rod sleeve is provided with a spring, the bottom of the telescopic rod and one end of the spring are fixedly connected to the slider, and the telescopic end of the telescopic rod and the other end of the spring are fixedly connected to the bottom of the mounting plate.

[0011] Furthermore, the sensing module includes a linear displacement sensor, a height ranging sensor and an angle sensor. The acquisition end of the linear displacement sensor is installed on the slider, the angle sensor is installed on the correction electronic eye, and the height ranging sensor is installed on the correction electronic eye. The linear displacement sensor, height ranging sensor and angle sensor are all electrically connected to the controller.

[0012] Furthermore, the controller is electrically connected to a touch screen.

[0013] Furthermore, the controller is a PLC.

[0014] Beneficial effects

[0015] The advantages of the present invention are:

[0016] 1. The utility model is provided with a controller, an adjusting bracket, a sensing module and a moving module. The correcting electronic eye is installed on the adjusting bracket, and the adjusting bracket is installed on the moving module. The sensing module is used to obtain parameters between the correcting electronic eye and the raw material. The adjusting bracket and the moving module are used to adjust the position of the correcting electronic eye, thereby realizing automatic adjustment of the position of the correcting electronic eye, saving material costs and labor costs, and improving work efficiency.

[0017] 2. The utility model detachably mounts the adjustment bracket on the mobile module, which makes it convenient to disassemble and replace the adjustment bracket when the correction electronic eye or the adjustment bracket fails, thereby improving the installation flexibility of the adjustment bracket.

[0018] 3. The utility model improves the lifting stability of the correction electronic eye during the extension and retraction of the electric push rod by setting a stabilizing mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the on-site layout of the deviation correction and positioning system of the present utility model;

[0020] Figure 2 This is a schematic diagram of the installation of the adjustment bracket of the present utility model.

[0021] Among them: 1-correction electronic eye, 2-adjustment bracket, 3-sliding screw, 4-slider, 5-touch screen, 6-controller, 7-stepping motor, 8-sensing module, 9-plate, 10-bolt, 11-raw material, 12-flip motor, 13-electric push rod, 14-electronic eye support rod, 15-mounting plate, 16-telescopic rod, 17-spring. DETAILED DESCRIPTION

[0022] The present invention will be further described below in conjunction with the embodiments, but this does not constitute any limitation to the present invention. Any limited modifications made by anyone within the scope of the claims of the present invention are still within the scope of the claims of the present invention.

[0023] See Figure 1-Figure 2 The utility model provides a correction and positioning system for tobacco auxiliary material equipment, which includes a correction electronic eye 1, a controller 6, an adjustment bracket 2, a sensing module and a mobile module. The correction electronic eye 1 is fixedly mounted on the adjustment bracket 2, and the adjustment bracket 2 is detachably mounted on the mobile module. Both the mobile module and the sensing module are electrically connected to the controller 6.

[0024] The moving module includes a sliding screw 3 and a stepper motor 7. The adjustment bracket 2 is removably mounted on the slider 4 of the sliding screw 3. The driving end of the stepper motor 7 is fixedly connected to the screw of the sliding screw 3. A guide rod is provided on one side of the sliding screw 3, and the slider 4 is slidably connected to the guide rod. The stepper motor 7 is electrically connected to the controller 6 via a motor controller. The driving end of the stepper motor 7 rotates, thereby driving the slider 4 of the sliding screw 3 to move. The slider 4 drives the correcting electronic eye 1 and the adjustment bracket 2 to move, thereby adjusting the distance between the adjustment bracket 2 and the correcting electronic eye 1, thereby adjusting the position of the correcting electronic eye 1, saving material and labor costs and improving work efficiency.

[0025] like Figure 2As shown, the adjustment bracket 2 includes an electronic eye support rod 14, a mounting plate 15, a tilting motor 12, and an electric push rod 13. The bottom of the electric push rod 13 is mounted on the flat plate 9, and the telescopic end of the electric push rod 13 is fixedly connected to the mounting plate 15. The tilting motor 12 is fixedly mounted above the mounting plate 15. The driving end of the tilting motor 12 is fixedly connected to one end of the electronic eye support rod 14, and the other end of the electronic eye support rod 14 is fixedly connected to the correcting electronic eye 1. The tilting motor 12 is used to change the horizontal direction of the correcting electronic eye 1, and the electric push rod 13 is used to change the height of the correcting electronic eye 1. This adjusts the orientation and vertical distance between the adjustment bracket 2 and the correcting electronic eye 1, thereby adjusting the position of the correcting electronic eye 1, saving material and labor costs and improving work efficiency.

[0026] Multiple stabilizing structures are provided between the slider 4 and the mounting plate 15. These stabilizing structures include a telescopic rod 16 and a spring 17. The telescopic rod 16 is sleeved with the spring 17. The bottom of the telescopic rod 16 and one end of the spring 17 are both fixedly connected to the slider 4, while the telescopic end of the telescopic rod 16 and the other end of the spring 17 are both fixedly connected to the bottom of the mounting plate 15. The stabilizing structures are used to improve the lifting and lowering stability of the correcting electronic eye 1 during the extension and retraction of the electric push rod 13.

[0027] A flat plate 9 is provided at the bottom of the electric push rod 13, a plurality of threaded holes are provided on the slider 4, and a through hole corresponding to the threaded holes is opened on the flat plate 9. The electric push rod 13 is mounted on the slider 4 through a first bolt 10. This facilitates the disassembly and replacement of the adjusting bracket 2 when a malfunction occurs in the correcting electronic eye 1 or the adjusting bracket 2, thereby improving the installation flexibility of the adjusting bracket 2.

[0028] The sensing module includes a linear displacement sensor 8, a height ranging sensor and an angle sensor. The acquisition end of the linear displacement sensor 8 is installed on the slider 4, the angle sensor is installed on the correction electronic eye 1, and the height ranging sensor is installed on the correction electronic eye 1. The linear displacement sensor 8, the height ranging sensor and the angle sensor are all electrically connected to the controller 6.

[0029] Controller 6 uses a linear displacement sensor 8 to obtain the displacement difference between the correcting electronic eye 1 and the sliding screw 3. It also uses a height ranging sensor to obtain the real-time vertical distance between the correcting electronic eye 1 and the sliding screw 3. It also uses an angle sensor to obtain the horizontal offset angle between the correcting electronic eye 1 and the sliding screw 3. The methods used by controller 6 in this utility model to obtain the displacement difference, real-time vertical distance, and horizontal offset angle are all prior art and are not improved upon in this utility model.

[0030] The controller 6 is electrically connected to the touch screen 5 . The controller 6 is a PLC. The displacement difference threshold, the vertical distance threshold, and the offset angle threshold are set through the touch screen 5 .

[0031] The working principle of this utility model is:

[0032] The displacement difference threshold, vertical distance threshold and offset angle threshold are set through the touch screen 5 .

[0033] When the web-correcting electronic eye 1 is activated, controller 6 obtains the displacement difference, real-time vertical distance, and horizontal offset angle. When the real-time displacement difference exceeds the displacement difference threshold, controller 6 activates stepper motor 7. The drive end of stepper motor 7 begins to rotate, moving slider 4 of guide screw 3. Slider 4 then moves web-correcting electronic eye 1 and adjustment bracket 2 closer to raw material 11, ensuring that the real-time displacement difference is less than or equal to the displacement difference threshold.

[0034] When the real-time offset angle value is greater than the offset angle threshold, the controller 6 starts the flipping motor 12, and the driving end of the flipping motor 12 drives the correcting electronic eye 1 to rotate horizontally, so that the correcting electronic eye 1 is close to the raw material 11 so that the real-time offset angle value is less than or equal to the offset angle threshold.

[0035] When the real-time vertical distance value is greater than the vertical distance threshold, the controller 6 starts the electric push rod 13, and the telescopic end of the electric push rod 13 drives the correcting electronic eye 1 to move vertically, so that the correcting electronic eye 1 is close to the raw material 11 so that the real-time vertical distance value is less than or equal to the vertical distance threshold.

[0036] The above is only a preferred embodiment of the present invention. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the structure of the present invention. These modifications and improvements will not affect the effect of the implementation of the present invention and the practicality of the patent.

Claims

1. A deviation correction and positioning system for a cigarette auxiliary material device, comprising a deviation correction electronic eye (1), characterized in that: It also includes a controller (6), an adjustment bracket (2), a sensing module and a moving module, wherein the deviation-correcting electronic eye (1) is mounted on the adjustment bracket (2), the adjustment bracket (2) is detachably mounted on the moving module, and the moving module and the sensing module are both electrically connected to the controller (6); The moving module comprises a sliding screw (3) and a stepping motor (7); the adjusting bracket (2) is detachably mounted on a slider (4) of the sliding screw (3); a driving end of the stepping motor (7) is fixedly connected to the screw of the sliding screw (3); the stepping motor (7) is electrically connected to a controller (6) via a motor controller; a guide rod is provided on one side of the sliding screw (3); and the slider (4) is slidably connected to the guide rod; A flat plate (9) is provided at the bottom of the adjustment bracket (2), a plurality of threaded holes are provided on the slider (4), through holes corresponding to the threaded holes are opened on the flat plate (9), and the adjustment bracket (2) is mounted on the slider (4) via a first bolt (10); The adjusting bracket (2) comprises an electronic eye support rod (14), a mounting plate (15), a flip motor (12) and an electric push rod (13); the bottom of the electric push rod (13) is fixedly mounted on the flat plate (9); the telescopic end of the electric push rod (13) is fixedly connected to the mounting plate (15); the flip motor (12) is fixedly mounted above the mounting plate (15); the driving end of the flip motor (12) is fixedly connected to one end of the electronic eye support rod (14); the other end of the electronic eye support rod (14) is fixedly connected to the deviation-correcting electronic eye (1); and a plurality of stabilizing structures are provided between the slider (4) and the mounting plate (15); The stabilizing structure comprises a telescopic rod (16) and a spring (17), wherein the telescopic rod (16) is sleeved with the spring (17), the bottom of the telescopic rod (16) and one end of the spring (17) are fixedly connected to the slider (4), and the telescopic end of the telescopic rod (16) and the other end of the spring (17) are fixedly connected to the bottom of the mounting plate (15); The sensing module comprises a linear displacement sensor (8), a height ranging sensor and an angle sensor; the collection end of the linear displacement sensor (8) is mounted on a slider (4); the angle sensor is mounted on a deviation correction electronic eye (1); the height ranging sensor is mounted on the deviation correction electronic eye (1); and the linear displacement sensor (8), the height ranging sensor and the angle sensor are all electrically connected to a controller (6).

2. The deviation correction and positioning system for tobacco auxiliary material equipment according to claim 1, characterized in that: The controller (6) is electrically connected to the touch screen (5).

3. The deviation correction and positioning system for tobacco auxiliary material equipment according to claim 1, characterized in that: The controller (6) is a PLC.

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