Intelligent muffle furnace with protective structure
By designing a material removal protection mechanism in the intelligent muffle furnace and using a motor to drive the screw and push rod to automatically remove samples, the problems of inconvenient material removal and high-temperature burns in the existing technology are solved, and the safety and intelligence level are improved.
Patent Information
- Application Number
- CN202422810239.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2034-11-19
AI Technical Summary
The existing intelligent muffle furnace requires manual operation by the user when taking out materials, which poses a risk of high-temperature burns and is inconvenient to operate, reducing the safety and intelligence of use.
A material removal protection mechanism was designed, which included a fixed bar, a screw, a drive motor, a movable horizontal plate, an electric push rod and an L-shaped material removal rod. The motor drives the screw to rotate and the push rod to pull, so that the sample can be automatically removed to avoid direct contact with the high-temperature heating chamber.
It realizes the automatic removal of samples, improves the safety and intelligence of use, avoids high temperature burns, and simplifies the material removal operation.
Smart Images

Figure CN223319518U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of intelligent muffle furnaces, in particular to an intelligent muffle furnace with a protective structure. Background Art
[0002] An intelligent muffle furnace is a smart industrial resistance furnace that integrates a muffle furnace and temperature controller, utilizes a microprocessor as its control center, and features high energy efficiency and precise temperature control. It is widely used in heat treatment, sintering, heating, thermal analysis, and scientific research experiments in fields such as materials science, metallurgy, ceramics, and chemical engineering. Its primary function is to heat and sinter samples at high temperatures, and it offers high-temperature stability, uniform heating, and excellent thermal efficiency. Muffle furnaces are commonly used for heat treatment, sintering, degassing, annealing, and calcining of samples, providing a stable high-temperature environment to meet the needs of various experiments and processes.
[0003] In the prior art, since the intelligent muffle furnace can provide a stable high-temperature environment, and heats evenly and has high thermal efficiency, the intelligent muffle furnace is often used in the process of flotation agent research and development. However, when using the existing intelligent muffle furnace to take out materials, the user needs to wear protective equipment and reach into the heating chamber to take out the sample. Since the temperature inside the heating chamber is high after heating, it is not convenient for the user to take out the sample directly, and there is a risk of being burned by high temperature when taking out the material. Although auxiliary tools can also be used to take out materials, the user still needs to be close to the heating chamber when using the handheld tool to take out the material, so that the user will also be affected by the high temperature in the heating chamber, and the operation is more troublesome, which not only reduces the safety of the use of the intelligent muffle furnace, but also reduces the degree of intelligence and brings inconvenience to the material taking operation. Utility Model Content
[0004] The main purpose of the utility model is to provide an intelligent muffle furnace with a protective structure, which can effectively solve the problems in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] An intelligent muffle furnace with a protective structure includes a controller, a furnace body is provided on the top surface of the controller, and a furnace door is provided at the front end of the furnace body, a heating chamber is opened inside the furnace body, and a grid storage plate is provided inside the heating chamber, a material taking protection mechanism is provided on the top surface of the furnace body, and the material taking protection mechanism includes a fixing bar, a fixing seat, a screw, a driving motor, a movable horizontal plate, a mounting seat, an electric push rod, an L-shaped material taking rod and a clamping block, the top surface of the furnace body is fixedly connected with symmetrical fixing bars, and the top surface of the furnace body is also fixedly connected with a fixing seat located between the fixing bars, and the screw The rear end of the movable frame is fixedly connected to the front end of the fixed seat through the rotating rod at the rear end, the driving motor is fixedly connected to the rear end of the fixed seat, and the output end of the driving motor is fixedly connected to the rotating rod. The movable cross plate is movably connected between the fixed bars through the T-shaped sliders on both sides, and the movable cross plate is also movably connected to the screw through the connecting plate on the top surface. The two sides of the top surface of the movable cross plate are respectively fixedly connected to the mounting seats, and the electric push rod is fixedly connected to the outer side wall of the mounting seat. The L-shaped material picking rod is fixedly connected to the output end of the electric push rod, and the card block is fixedly connected to the bottom end side wall of the L-shaped material picking rod.
[0007] Preferably, slots are respectively provided on the left and right sides of the inner wall of the heating chamber, and the left and right sides of the grid storage plate are respectively inserted and installed in the slots. A group of left-right symmetrical side panels are also fixedly installed on the front end wall of the grid storage plate, and snap-fits are provided on the side walls of the side panels.
[0008] Preferably, a group of left-right symmetrical fixing bars are fixedly installed on the top surface of the furnace body, and T-shaped slide grooves are respectively provided on the opposite walls of the left-right symmetrical fixing bars. A fixing seat is also fixedly installed at the rear end of the top surface of the furnace body and located between the fixing bars, and a mounting hole is provided on the front end wall of the fixing seat, and a bearing is fixedly installed in the mounting hole.
[0009] Preferably, a rotating rod is fixedly installed at the rear end of the screw, and the rotating rod and the bearing are fixedly installed together through insertion, the drive motor is fixedly installed on the rear end wall of the fixed seat, and the output end of the drive motor is fixedly installed together with the rotating rod at the rear end of the screw.
[0010] Preferably, T-shaped sliders are fixedly installed on the left and right ends of the movable horizontal plate, and the T-shaped sliders are movably installed in the T-shaped slide grooves. A connecting plate is fixedly installed on the top surface of the movable horizontal plate, and a screw hole is opened on the front end wall of the connecting plate and is threadedly connected to the screw rod through the screw hole.
[0011] Preferably, a group of left-right symmetrical sliding openings are opened on the top surface of the movable horizontal plate, and a group of left-right symmetrical mounting seats are also fixedly installed on the top surface of the movable horizontal plate, an electric push rod is fixedly installed on the outer wall of the mounting seat, and an L-shaped material picking rod is fixedly installed on the output end of the electric push rod, the vertical part of the L-shaped material picking rod passes through the sliding opening, and a card block corresponding to the card opening is fixedly installed on the outer wall of the horizontal part of the L-shaped material picking rod.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] The L-shaped material taking rod is pulled outward by the electric push rod and the L-shaped material taking rod is pulled outward by the electric push rod, so that the L-shaped material taking rod is pulled outward and the L-shaped material taking rod is pulled outward by the electric push rod. When the L-shaped material taking rod is pulled outward, the L-shaped material taking rod is pulled outward by the electric push rod, and the L-shaped material taking rod is pulled outward by the electric push rod. When the L-shaped material taking rod is pulled outward, the L-shaped material taking rod is pulled outward by the electric push rod, and the L-shaped material taking rod is pulled outward by the electric push rod, so that ... BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the overall structure of the furnace body of the present utility model;
[0016] Figure 3 For the utility model Figure 2 A magnified schematic diagram of the structure at A;
[0017] Figure 4 This is a schematic diagram of the structural disassembly of the material reclaiming protection mechanism of the present utility model.
[0018] In the figure: 1. Controller; 2. Furnace body; 3. Furnace door; 4. Heating chamber; 5. Grid plate; 6. Material removal protection mechanism; 7. Slot; 8. Side panel; 9. Bayonet; 10. Fixing bar; 11. T-shaped slide; 12. Fixing seat; 13. Mounting hole; 14. Bearing; 15. Screw; 16. Rotating rod; 17. Driving motor; 18. Moving cross plate; 19. T-shaped slider; 20. Connecting plate; 21. Screw hole; 22. Slide; 23. Mounting seat; 24. Electric push rod; 25. L-shaped material removal rod; 26. Block. DETAILED DESCRIPTION
[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0020] like Figure 1 - Figure 4 As shown, an intelligent muffle furnace with a protective structure includes a controller 1, a furnace body 2 is provided on the top surface of the controller 1, and a furnace door 3 is provided at the front end of the furnace body 2, a heating chamber 4 is opened inside the furnace body 2, and a grid storage plate 5 is provided inside the heating chamber 4, a material taking protection mechanism 6 is provided on the top surface of the furnace body 2, and the material taking protection mechanism 6 includes a fixing bar 10, a fixing seat 12, a screw 15, a drive motor 17, a movable horizontal plate 18, a mounting seat 23, an electric push rod 24, an L-shaped material taking rod 25 and a block 26, the top surface of the furnace body 2 is fixedly connected with symmetrical fixing bars 10, and the top surface of the furnace body 2 is also fixedly connected with a fixing seat 12 and a screw 15 between the fixing bars 10. The rotating rod 16 at the rear end is movably connected to the front end of the fixed seat 12, the driving motor 17 is fixedly connected to the rear end of the fixed seat 12, and the output end of the driving motor 17 is fixedly connected to the rotating rod 16, the movable cross plate 18 is movably connected between the fixed bars 10 through the T-shaped sliders 19 on both sides, and the movable cross plate 18 is also movably connected to the screw 15 through the connecting plate 20 on the top surface, and the two sides of the top surface of the movable cross plate 18 are respectively fixedly connected with the mounting seats 23, and the electric push rod 24 is fixedly connected to the outer side wall of the mounting seat 23, the L-shaped material picking rod 25 is fixedly connected to the output end of the electric push rod 24, and the block 26 is fixedly connected to the bottom side wall of the L-shaped material picking rod 25.
[0021] like Figure 3As shown, slots 7 are respectively provided on the left and right sides of the inner wall of the heating chamber 4, and the left and right sides of the grid storage plate 5 are respectively inserted into the slots 7. A group of left-right symmetrical side panels 8 are also fixedly installed on the front end wall of the grid storage plate 5, and a bayonet 9 is provided on the side walls of the side panels 8. The grid storage plate 5 can be inserted into the heating chamber 4 through the slots 7 provided on the inner wall of the heating chamber 4, and after the sample is placed on the top surface of the grid storage plate 5, the heating uniformity of the sample can be ensured. The bayonet 9 provided on the side walls of the side panels 8 installed on both sides of the front end of the grid storage plate 5 is used to cooperate with the use of the clamping block 26, ensuring that the clamping block 26 can be taken out from between the slots 7 in the heating chamber 4 after entering the bayonet 9.
[0022] like Figure 2 As shown, a group of bilaterally symmetrical fixing bars 10 are fixedly installed on the top surface of the furnace body 2, and T-shaped slide grooves 11 are respectively opened on the opposite walls of the bilaterally symmetrical fixing bars 10. A fixing seat 12 is also fixedly installed at the rear end of the top surface of the furnace body 2 and located between the fixing bars 10, and a mounting hole 13 is opened on the front end wall of the fixing seat 12. A bearing 14 is fixedly installed in the hole of the mounting hole 13. The T-shaped slide groove 11 opened on the inner wall of the fixing bar 10 is used to cooperate with the T-shaped slider 19 to realize sliding operation, and the bearing 14 installed in the mounting hole 13 opened at the front end of the fixing seat 12 is used to cooperate with the rotating rod 16 to realize rotation operation;
[0023] like Figure 4 As shown, a rotating rod 16 is fixedly installed at the rear end of the screw 15, and the rotating rod 16 is fixedly installed with the bearing 14 through the rotation rod 16, and the drive motor 17 is fixedly installed on the rear end wall of the fixing base 12, and the output end of the drive motor 17 is fixedly installed with the rotating rod 16 at the rear end of the screw 15. When the output end of the drive motor 17 is turned on, the rotating rod 16 can be driven to rotate in the bearing 14, and the rotating rod 16 can drive the screw 15 to rotate;
[0024] like Figure 4When the screw 15 starts to rotate, the connecting plate 20 will pass through the screw hole 21 and move backward along the screw 15, and the connecting plate 20 will drive the moving cross plate 18 to move between the fixed bars 10, and the T-shaped sliders 19 at both ends of the moving cross plate 18 slide in the T-shaped slide groove 11 until the moving cross plate 18 cannot move and the blocking block 26 enters the side plate 8, and then the moving cross plate 18 is moved to the front end to bring the grid storage plate 5 out of the interior of the heating chamber 4, thereby achieving the purpose of automatically taking out the sample, without the user having to manually take out the sample, so as to play the role of material protection and avoid the user from being burned by high temperature when taking the sample;
[0025] like Figure 4 As shown, a group of left-right symmetrical sliding slots 22 are opened on the top surface of the movable horizontal plate 18, and a group of left-right symmetrical mounting seats 23 are also fixedly installed on the top surface of the movable horizontal plate 18. An electric push rod 24 is fixedly installed on the outer wall of the mounting seat 23, and an L-shaped material picking rod 25 is fixedly installed on the output end of the electric push rod 24. The vertical part of the L-shaped material picking rod 25 passes through the sliding slot 22, and a block 26 corresponding to the bayonet 9 is fixedly installed on the outer wall of the transverse part of the L-shaped material picking rod 25. After the electric push rod 24 on the outer wall of the mounting seat 23 is opened and the drive output end pulls the L-shaped material picking rod 25 so that the vertical part of the L-shaped material picking rod 25 moves outward in the sliding slot 22, the block 26 on the outer wall of the transverse part of the L-shaped material picking rod 25 can enter the bayonet 9, so that the L-shaped material picking rod 25 can move the grid storage plate 5 out of the heating chamber 4 and take out the sample on the grid storage plate 5 when the movable horizontal plate 18 moves forward.
[0026] It should be noted that the present invention is an intelligent muffle furnace with a protective structure. After the sample is heated on the grid storage plate 5 in the heating chamber 4, the furnace body 2 is opened to take the sample in the heating chamber 4. Under the control of the controller 1, the drive motor 17 installed on the rear end wall of the fixing seat 12 will be turned on. The drive motor 17 will drive the output end to drive the rotating rod 16 at the rear end of the screw 15 to rotate in the bearing 14 installed in the mounting hole 13 opened at the front end of the fixing seat 12. The rotating rod 16 will drive the screw 15 to rotate, so that the connecting plate 20 moves backward along the screw 15 through the screw hole 21 opened on the front end wall, and the connecting plate 20 will drive the movable cross plate 18 between the symmetrical fixing bars 10 installed on the top surface of the furnace body 2. When sliding, the T-shaped sliders 19 installed at both ends of the moving cross plate 18 will slide in the T-shaped slide grooves 11 opened on the inner side walls of the fixed strips 10 until the horizontal parts of the L-shaped material-picking rods 25 symmetrical on the bottom surface of the moving cross plate 18 are placed between the symmetrical side plates 8 installed at the front ends of the grid storage plates 5 in the heating chamber 4. At this time, under the control of the controller 1, the electric push rods 24 installed on the outer side walls of the mounting seats 23 installed on both sides of the top surface of the moving cross plate 18 will be turned on. The electric push rods 24 will drive the output end to pull the L-shaped material-picking rods 25 outward, and the vertical part of the L-shaped material-picking rods 25 will move in the sliding slots 22 opened on the top surface of the moving cross plate 18 until the horizontal part of the L-shaped material-picking rods 25 is installed on the outer side walls of the horizontal parts. The block 26 is inserted into the block 9 provided on the side wall of the side plate 8. Finally, the driving motor 17 is turned on again under the control of the controller 1 to flip its output end, so that the connecting plate 20 moves forward along the screw 15 driven by the rotating rod 16 through the screw hole 21. The connecting plate 20 will drive the movable cross plate 18 to move synchronously, and the L-shaped material picking rod 25 on the top surface of the movable cross plate 18 will move with the movement of the movable cross plate 18. In the process of the L-shaped material picking rod 25 moving forward, the grid storage plate 5 can be moved out of the heating chamber 4 through the block 26, and the two side parts of the grid storage plate 5 are moved out of the slot 7 until the grid storage plate 5 is completely moved out of the heating chamber 4, so that the sample on the top surface of the grid storage plate 5 is After the sample is left to cool, it can be removed. Next time when the sample is processed, the sample can be placed directly on the grid storage plate 5, and then the controller 1 controls the material removal protection mechanism 6 to make the grid storage plate 5 enter the heating chamber 4. After the restriction on the grid storage plate 5 is released and the material removal protection mechanism 6 returns to its original position, the furnace door 3 is closed to prepare for the next material removal operation, thereby achieving the purpose of automatically taking out the heated sample in the heating chamber 4 and automatically placing the sample. There is no need for the user to manually take out the sample, which avoids the problem of the user being burned by high temperature, and plays the role of material removal protection, thereby not only improving the safety of the use of the intelligent muffle furnace, but also improving the degree of intelligence and facilitating sample removal.
[0027] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, various improvements may be made to the present invention and its components may be replaced with equivalents, or some of its technical features may be replaced with equivalents without departing from the scope of the present invention. Anything within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An intelligent muffle furnace with a protective structure, comprising a controller (1), a furnace body (2) provided on the top surface of the controller (1), a furnace door (3) provided at the front end of the furnace body (2), a heating chamber (4) provided inside the furnace body (2), and a grid storage plate (5) provided inside the heating chamber (4), characterized in that: The top surface of the furnace body (2) is provided with a material taking protection mechanism (6), and the material taking protection mechanism (6) includes a fixing bar (10), a fixing seat (12), a screw (15), a driving motor (17), a movable horizontal plate (18), a mounting seat (23), an electric push rod (24), an L-shaped material taking rod (25) and a clamping block (26). The top surface of the furnace body (2) is fixedly connected with symmetrical fixing bars (10), and the top surface of the furnace body (2) is also fixedly connected with a fixing seat (12) located between the fixing bars (10). The screw (15) is movably connected to the front end of the fixing seat (12) through a rotating rod (16) at the rear end. The driving motor (17) is fixedly connected to the fixing bar (10). The rear end of the fixed seat (12) is fixedly connected to the output end of the driving motor (17) and the rotating rod (16). The movable transverse plate (18) is movably connected between the fixed bars (10) through T-shaped sliders (19) on both sides, and the movable transverse plate (18) is also movably connected to the screw rod (15) through the connecting plate (20) on the top surface. The two sides of the top surface of the movable transverse plate (18) are respectively fixedly connected with the mounting seat (23), and the electric push rod (24) is fixedly connected to the outer side wall of the mounting seat (23). The L-shaped material picking rod (25) is fixedly connected to the output end of the electric push rod (24), and the block (26) is fixedly connected to the bottom side wall of the L-shaped material picking rod (25).
2. The intelligent muffle furnace with a protective structure according to claim 1, characterized in that: Slots (7) are respectively provided on the left and right sides of the inner wall of the heating chamber (4), and the left and right sides of the grid storage plate (5) are respectively inserted into the slots (7). A group of left-right symmetrical side panels (8) are also fixedly installed on the front end wall of the grid storage plate (5), and a bayonet (9) is provided on the side walls of the side panels (8).
3. The intelligent muffle furnace with a protective structure according to claim 2, characterized in that: A group of left-right symmetrical fixing bars (10) are fixedly installed on the top surface of the furnace body (2), and T-shaped sliding grooves (11) are respectively provided on the opposite surface walls of the left-right symmetrical fixing bars (10). A fixing seat (12) is also fixedly installed at the rear end of the top surface of the furnace body (2) and located between the fixing bars (10), and a mounting hole (13) is provided on the front end wall of the fixing seat (12), and a bearing (14) is fixedly installed in the hole of the mounting hole (13).
4. The intelligent muffle furnace with a protective structure according to claim 3, characterized in that: A rotating rod (16) is fixedly mounted on the rear end of the screw rod (15), and the rotating rod (16) and the bearing (14) are fixedly mounted together by being inserted therethrough. The driving motor (17) is fixedly mounted on the rear end wall of the fixing seat (12), and the output end of the driving motor (17) is fixedly mounted together with the rotating rod (16) at the rear end of the screw rod (15).
5. The intelligent muffle furnace with a protective structure according to claim 4, characterized in that: The left and right ends of the movable transverse plate (18) are respectively fixedly mounted with T-shaped sliders (19), and the T-shaped sliders (19) are movably mounted in the T-shaped slide groove (11). The top surface of the movable transverse plate (18) is fixedly mounted with a connecting plate (20), and a screw hole (21) is provided on the front end wall of the connecting plate (20) and is threadedly connected to the screw rod (15) through the screw hole (21).
6. The intelligent muffle furnace with a protective structure according to claim 5, characterized in that: The top surface of the movable transverse plate (18) is provided with a group of left-right symmetrical sliding openings (22), and the top surface of the movable transverse plate (18) is also fixedly installed with a group of left-right symmetrical mounting seats (23), an electric push rod (24) is fixedly installed on the outer side wall of the mounting seat (23), and an L-shaped material picking rod (25) is fixedly installed on the output end of the electric push rod (24), the vertical part of the L-shaped material picking rod (25) passes through the sliding opening (22), and a card block (26) corresponding to the card opening (9) is fixedly installed on the outer side wall of the horizontal part of the L-shaped material picking rod (25).