Magnetic product processing device

Abstract

The utility model belongs to the technical field of magnetic product processing equipment, and particularly relates to a magnetic product processing device. The magnetic product processing device comprises two groups of heating pipe sections, a tubular heating furnace is assembled outside the heating pipe sections, an inlet is formed in the head end of each heating pipe section, and an outlet is formed in the tail end of each heating pipe section. A circulating pipe section is assembled between the two groups of heating pipe sections, a circulating mechanism and an extraction mechanism are assembled on the circulating pipe section, and the extraction mechanism is connected with an oil smoke separator. Compared with the prior art, the device has the following beneficial effects that a pipeline heating and circulating extraction system is introduced, so that the production efficiency is greatly improved, the energy consumption is reduced, and the environmental pollution is reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of magnetic product processing equipment, and particularly relates to a magnetic product processing device. Background Art

[0002] With the widespread application of magnetic materials in electronics, automobiles, medical and other fields, the requirements for the processing technology of magnetic products are becoming increasingly higher. In particular, degumming is one of the important links in ensuring product quality during the production of magnetic products. Traditionally, the degumming process usually uses high-temperature heating to vaporize or soften the colloidal material attached to the surface of the product, thereby achieving removal. However, existing magnetic product degumming equipment has some shortcomings:

[0003] 1. Low efficiency: Traditional degumming equipment often takes a long time to complete the entire degumming process, especially when processing large quantities or large volumes of magnetic products. The production efficiency is difficult to meet the needs of modern industry for rapid response and efficient production.

[0004] 2. Environmental pollution: Due to the lack of effective waste gas treatment measures, volatile organic compounds (VOCs) generated during the heating process are directly discharged into the air, which not only pollutes the environment, but also may affect the air quality in the workshop and endanger the health of workers.

[0005] 3. High energy consumption: Some existing degumming devices are not designed properly, with low thermal energy utilization, resulting in serious energy waste. At the same time, in order to maintain a high operating temperature, the power consumption is also very high.

[0006] In response to the above-mentioned problems, this application proposes a magnetic product processing device, which overcomes the defects of the existing technology by optimizing the heating method and introducing a circulating extraction system, so as to achieve the purpose of improving production efficiency, reducing energy consumption, reducing environmental pollution and simplifying the operation process. Utility Model Content

[0007] In order to solve the above technical problems, the present invention solves them through the following technical solutions.

[0008] A magnetic product processing device comprises two sets of heating pipe segments, each equipped with a tubular heating furnace. The heating pipe segments have an inlet at their head and an outlet at their tail. A circulation pipe segment is installed between the two sets of heating pipe segments. This circulation pipe segment is equipped with a circulation mechanism and an extraction mechanism, which is connected to an oil fume separator. This design, through pipe heating and the introduction of a circulation extraction system, improves production efficiency, reduces energy consumption, minimizes environmental pollution, and simplifies operational procedures.

[0009] As a preferred embodiment of the present application, the circulation pipe segment includes a first pipe segment and a second pipe segment. The first pipe segment is mounted between the head ends of the two groups of heating pipe segments, and the second pipe segment is mounted between the tail ends of the two groups of heating pipe segments. The first and second pipe segments are connected by a circulation mechanism. The first pipe segment is connected to a branch pipe segment, and the extraction mechanism is mounted on the branch pipe segment. This design forms an air circulation system from the heating pipe segment to the second pipe segment and then to the first pipe segment. During the circulation process, the extraction mechanism removes vaporized substances from the circulating air.

[0010] As a preferred embodiment of the present application, the extraction mechanism includes a Roots vacuum pump and a rotary vane vacuum pump, the Roots vacuum pump and the rotary vane vacuum pump, the Roots vacuum pump is connected to a branch pipe section, and the Roots vacuum pump and the rotary vane vacuum pump are connected via an electromagnetic charging valve.

[0011] As a preferred embodiment of the present application, the branch pipe section is equipped with a pneumatic butterfly valve, which can control the on-off of the branch pipe section and adjust the proportion of air entering the branch pipe section.

[0012] As a preferred embodiment of the present application, the circulation mechanism includes a first fan and a second fan arranged in series. The fans in series can provide a higher pressure than a single fan and are more economical than a single high-power fan.

[0013] As a preferred embodiment of the present application, the inlet is equipped with an isolation operation box, through which workers can safely load materials to be processed and which can prevent external impurities from entering the equipment and contaminating the products to a certain extent.

[0014] As a preferred embodiment of the present application, it also includes a control cabinet, which is electrically connected to the tubular heating furnace, the circulation mechanism, and the extraction mechanism. This design enables the entire processing process to be accurately monitored and automatically adjusted, greatly improving work efficiency while reducing the need for manual intervention, which is conducive to realizing automated and intelligent production.

[0015] Compared with the existing technology, the present application has the following beneficial effects: the introduction of pipeline heating and circulation extraction system greatly improves production efficiency, reduces energy consumption and reduces environmental pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional schematic diagram of a magnetic product processing device.

[0017] Figure 2 for Figure 1 A partial enlarged view of point A in the middle.

[0018] Figure 3 This is a top view of the magnetic product processing device.

[0019] The following is a description of the symbols in the drawings of the specification:

[0020] 10. Heating pipe section; 11. Tubular heating furnace; 12. Isolation operation box;

[0021] 20. Circulation pipe section; 21. First pipe section; 22. Second pipe section; 23. Branch pipe section; 24. Pneumatic butterfly valve;

[0022] 30. Circulation mechanism; 31. First fan; 32. Second fan;

[0023] 40. Extraction mechanism; 41. Roots vacuum pump; 42. Rotary vane vacuum pump; 43. Solenoid charging valve;

[0024] 50. Control cabinet. DETAILED DESCRIPTION

[0025] The present invention will be described in further detail below with reference to the accompanying drawings and specific implementations.

[0026] In the following embodiments, the same or similar numbers throughout represent the same or similar components or components with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be understood as limiting the present invention.

[0027] In the description of the present invention, it should be understood that the terms: center, longitudinal, transverse, length, width, thickness, up, down, front, back, left, right, vertical, horizontal, top, bottom, inside, outside, clockwise, counterclockwise, etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and therefore cannot be understood as limiting the present invention. In addition, the terms: first, second, etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features shown. In the description of the present invention, unless otherwise clearly specified and limited, the terms: install, connect, connect, etc. should be understood in a broad sense, and ordinary technicians in this field can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0028] Reference Figures 1 to 3A magnetic product processing device comprises two sets of heating pipe segments 10, each fitted with a tubular heating furnace 11. The heating pipe segments 10 have an inlet at their head and an outlet at their tail. A circulation pipe segment 20 is installed between the two sets of heating pipe segments 10. This circulation pipe segment 20 is equipped with a circulation mechanism 30 and an extraction mechanism 40, which is connected to an oil fume separator. This design improves production efficiency, reduces energy consumption, minimizes environmental pollution, and simplifies operational procedures through pipe heating and the introduction of a circulation extraction system.

[0029] Specifically, the circulation pipe section 20 includes a first pipe section 21 and a second pipe section 22. The first pipe section 21 is assembled between the head ends of the two groups of heating pipe sections 10, and the second pipe section 22 is assembled between the tail ends of the two groups of heating pipe sections 10. The first and second pipe sections 21, 22 are connected by a circulation mechanism 30. The first pipe section 21 is connected to a branch pipe section 23, and the extraction mechanism 40 is assembled on the branch pipe section 23. This design forms an air circulation system from the heating pipe section 10 to the second pipe section 22 to the first pipe section 21. During the circulation process, the extraction mechanism 40 extracts vaporized substances in the circulating air into the oil fume separator.

[0030] The branch pipe section 23 is equipped with a pneumatic butterfly valve 24, which can control the opening and closing of the branch pipe section 23 and adjust the proportion of air entering the branch pipe section 23. The extraction mechanism 40 includes a Roots vacuum pump 41 and a rotary vane vacuum pump 42. The Roots vacuum pump 41 and the rotary vane vacuum pump 42 are connected to the branch pipe section 23 and are connected to the rotary vane vacuum pump 42 via an electromagnetic charging valve 43. The circulation mechanism 30 includes a first fan 31 and a second fan 32 arranged in series. The fans in series can provide higher pressure than a single fan and are more economical than a single high-power fan.

[0031] In order to further improve the product processing quality, the entrance is equipped with an isolation operation box 12, through which the staff can safely load the materials to be processed, and to a certain extent prevent external impurities from entering the equipment and contaminating the products.

[0032] In addition, to further improve the automation level of the equipment, the device also includes a control cabinet 50, which is electrically connected to the tubular heating furnace 11, the circulation mechanism 30, and the extraction mechanism 40. This design allows the entire processing process to be accurately monitored and automatically adjusted, greatly improving work efficiency while also reducing the need for manual intervention, which is conducive to the realization of automated and intelligent production. The tubular heating furnace 11 is equipped with multiple temperature sensors. These sensors can monitor the temperature distribution within the heating tube section 10 in real time and feed the data back to the control system. Based on this, the temperature of each area can be precisely adjusted to ensure that the material is evenly heated throughout the heating process, thereby improving the consistency and stability of product quality.

[0033] Furthermore, to enhance the safety of the entire installation, in addition to conventional safety precautions, automatic alarm functions have been added to key areas. Once an abnormality (such as overtemperature or overvoltage) is detected, the alarm mechanism is immediately activated and the power supply is quickly cut off to prevent the accident from escalating.

[0034] It should be noted that the processing device described in this application can be applied to the diffusion process by replacing the extraction mechanism 40 with an ink discharge mechanism. Specifically, in this application scenario, ink is introduced into the circulation system and gradually adheres to the surface of the magnetic product as the air circulates.

[0035] The protection scope of the present invention includes but is not limited to the above embodiments. The protection scope of the present invention is based on the claims. Any replacement, deformation, and improvement of the technology that can be easily thought of by technicians in this field fall within the protection scope of the present invention.

Claims

1. A magnetic product processing device, characterized in that: The invention comprises two groups of heating pipe sections (10), wherein a tubular heating furnace (11) is installed outside the heating pipe sections (10), an inlet is provided at the head end of the heating pipe sections (10), and an outlet is provided at the tail end of the heating pipe sections (10); a circulation pipe section (20) is installed between the two groups of heating pipe sections (10), and a circulation mechanism (30) and an extraction mechanism (40) are installed on the circulation pipe section (20), and the extraction mechanism (40) is connected to an oil fume separator.

2. A magnetic product processing device according to claim 1, characterized in that: The circulation pipe section (20) comprises a first pipe section (21) and a second pipe section (22); the first pipe section (21) is assembled between the head ends of the two groups of heating pipe sections (10); the second pipe section (22) is assembled between the tail ends of the two groups of heating pipe sections (10); the first pipe section (21) and the second pipe section (22) are connected via a circulation mechanism (30); a branch pipe section (23) is connected to the first pipe section (21); and the extraction mechanism (40) is assembled on the branch pipe section (23).

3. A magnetic product processing device according to claim 2, characterized in that: The extraction mechanism (40) comprises a Roots vacuum pump (41) and a rotary vane vacuum pump (42), wherein the Roots vacuum pump (41) and the rotary vane vacuum pump (42) are connected to the branch pipe section (23), and the Roots vacuum pump (41) and the rotary vane vacuum pump (42) are connected via an electromagnetic charging valve (43).

4. A magnetic product processing device according to claim 2, characterized in that: The branch pipe section (23) is equipped with a pneumatic butterfly valve (24).

5. The magnetic product processing device according to claim 1, characterized in that: The circulation mechanism (30) comprises a first fan (31) and a second fan (32) arranged in series.

6. The magnetic product processing device according to claim 1, characterized in that: The inlet is equipped with an isolation operation box (12).

7. The magnetic product processing device according to claim 1, characterized in that: It also includes a control cabinet (50), which is electrically connected to the tubular heating furnace (11), the circulation mechanism (30), and the extraction mechanism (40).

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