Offshore flexible joint purification room device

By designing an offshore flexible joint cleanroom device and adopting technical means such as a fluid structure, a self-balancing operating table, and a temperature and humidity detection module, the problem of poor insulation and sealing performance of cable joints in harsh offshore environments has been solved, the cleanliness and stability of the cable joints have been improved, and electrical performance and construction accuracy have been ensured.

CN223321718UActive Publication Date: 2025-09-09FAR EAST SUBMARINE CABLE CO LTD
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Patent Information

Application Number
CN202422323833.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-09-09
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

During the cable laying process, cable joints are difficult to maintain good insulation and sealing performance in harsh offshore environments, affecting the reliability and stability of the cable lines. In addition, the construction process is affected by the influence of sea waves, resulting in uneven structures of various cable layers.

Method used

An offshore soft joint clean room device was designed, which adopts a fluid-type clean room shell with a self-balancing operating table and temperature, humidity and air particle size detection modules. It combines silicone seals and reinforced pillars, uses lightweight reinforced composite materials to improve stability and sealing, and optimizes the shell shape to reduce wind resistance.

Benefits of technology

It improves the cleanliness and stability of the cable joint preparation process, ensures electrical performance, reduces external particulate matter pollution and wind resistance, and enhances the overall stability of the clean room and the accuracy of cable installation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an offshore flexible joint purification room device which comprises a purification room shell, an operation table, a purification ventilation system, a pair of cable guide frames and a cable installation plate, the purification ventilation system is arranged on the side wall of a purification room, the purification room is fixed to a deck, the section of the shell is of a closed fluid type structure, and a warehousing opening communicated with the outside is formed in the deck. The operation table is arranged in the purification room and provided with a horizontal self-balancing system, the cable guide frames are arranged at the two ends of the purification room and are parallel to the center line of the hull, and the cable mounting plate is arranged on a purification room shell and located on the same straight line with the cable guide frames. A cable passes through one cable guide frame and then enters the operation table to be processed, and then the cable is guided out of the purification room shell through the other cable guide frame to be laid. According to the purification room device, the purification room shell of a fluid type structure is adopted, wind resistance can be effectively reduced, the self-balancing workbench is further installed, automatic reset adjustment can be conducted when a ship surface shakes, the stability of an operation table is better, and the precision is higher when a soft connector is manufactured.
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Description

Technical Field

[0001] The utility model relates to an offshore soft joint purification room device, belonging to the technical field of cables. Background Art

[0002] During the cable laying process, when the cable length is less than the laying length, two or more cable segments need to be connected so that the conductor cores of the cable are connected to form a continuous cable structure. During the connection operation, the cable joint must have good insulation and sealing performance and comply with electrical insulation regulations. The cleanliness and stability of the construction process directly affect the reliability of the cable line operation. During the cable joint preparation process, it is generally necessary to position the submarine cable maintenance ship to a fixed area and then carry out construction on the submarine cable maintenance ship. Due to the harsh marine environment, it is generally in a high temperature, high humidity, and high salt fog state, which seriously affects the electrical performance of the cable joint. During the cable joint preparation process, a special clean room is often required, and the temperature, humidity and particle size of the clean room are strictly controlled. During the preparation process, a series of treatments such as timely removal of harmful dust are carried out. The specific operation process is generally carried out on the operating table. Due to the strong wind and waves on the sea surface, the thickness of the various layers of the cable structure is often uneven during the joint processing process. Therefore, it is necessary to develop a soft joint clean room with better balance and cleanliness to improve the cleanliness and stability of the cable joint preparation process. Utility Model Content

[0003] The utility model aims to provide an offshore soft joint clean room device.

[0004] The technical solution for achieving the purpose of the utility model is: a marine soft joint clean room device, which is installed on the deck, including a clean room shell, an operating table, a clean ventilation system and a pair of cable guides and a cable mounting plate. The clean ventilation system is arranged on the side wall of the clean room. The cross-section of the clean room shell is a closed fluid structure, which is fixed to the middle of the hull deck, and an inlet connected to the outside is provided on the ground deck. The operating table is arranged inside the clean room and has a horizontal self-balancing system. The cable guides are arranged at both ends of the clean room and are parallel to the centerline of the hull. The cable mounting plate is arranged on the clean room shell and is in the same straight line as the cable guide; the cable enters the operating table for processing after passing through a cable guide, and then is led out of the clean room shell through another cable guide for laying.

[0005] The utility model discloses an offshore soft joint clean room device adopts a clean room shell with a fluid type structure. The clean room shell has good sealing performance, and its entrance is arranged on the deck. When encountering sea breeze, it can effectively reduce wind resistance and the hull is subjected to less force, thereby improving the overall stability. The entrance of the clean room is arranged on the deck, and there is no direct exposure to the sea surface environment. It is less contaminated by external particulate matter during operation. The operating table of the utility model is provided with a self-balancing system, which can automatically reset and adjust when the deck shakes. The operating table has better stability and higher precision when making soft joints, which can further ensure the electrical performance of the repair position.

[0006] In order to further control the cleanliness of the working environment and achieve a stable and controllable working environment, a temperature, humidity and air particle size detection module is provided in the clean room. The temperature, humidity and air particle size detection module is electrically connected to the purification ventilation system. When the relevant value reaches the critical point, the purification ventilation device is turned on for reverse adjustment until the value returns to the target point.

[0007] In order to further improve the sealing performance of the cable installation plate, a silicone seal is provided on the cable installation plate.

[0008] In order to improve the stability of the clean room shell, a reinforcing pillar is provided in the clean room shell. The main body material of the clean room shell is galvanized Q345 or Q345, and its surface is covered with a lightweight reinforced composite material.

[0009] In order to further reduce the wind resistance of the clean room shell, the clean room shell is semi-elliptical in section along the axial direction of the hull, and the main axis of the ellipse overlaps with the deck.

[0010] Furthermore, in order to reduce the total weight of the workboat and reduce its power consumption, the lightweight reinforced composite material is a glass fiber reinforced plastic or a carbon fiber reinforced plastic plate.

[0011] By adopting the above technical solution, the utility model has the following beneficial effects:

[0012] (1) The utility model is an offshore soft joint clean room device that adopts a clean room shell with a fluid type structure. The clean room shell has good sealing performance, and its entrance is set on the deck. When encountering sea breeze, it can effectively reduce wind resistance and the hull is subjected to less force, thereby improving the overall stability. The entrance of the clean room is set on the deck, and there is no direct exposure to the sea surface environment. It is less contaminated by external particulate matter during operation. The operating table of the utility model is equipped with a self-balancing system, which can automatically reset and adjust when the deck shakes. The operating table is more stable and has higher precision when making soft joints, which can further ensure the electrical performance of the repair position.

[0013] (2) The clean room of the present invention is equipped with a temperature, humidity and air particle size detection module, which can further control the cleanliness of the working environment and achieve a stable and controllable working environment.

[0014] (3) The cable installation plate of the present invention is provided with a silicone seal, which has better sealing performance, can further improve the stability of the purification room environment, and reduce the impact of dust on the electrical performance of the cable.

[0015] (4) The clean room shell of the present invention is provided with a reinforcing pillar. The main body material of the clean room shell is made of galvanized Q345 or Q345. The overall structural strength is good and the stability is better when facing a strong wind environment.

[0016] (5) The shell of the clean room of the utility model is semi-elliptical along the axial section of the hull, and the main axis of the ellipse overlaps with the deck, so its overall wind resistance is smaller, there is less shaking in the sea environment, and it is more conducive to operation.

[0017] (6) The surface of the clean room shell of the utility model is covered with glass fiber reinforced plastic or carbon fiber reinforced plastic plate, which can effectively reduce the weight of the clean room device while ensuring the strength, thereby reducing the power consumption of the hull. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to make the content of the present invention more clearly understood, the present invention is further described in detail below based on specific embodiments and in conjunction with the accompanying drawings, wherein

[0019] Figure 1 It is a structural diagram of the present utility model.

[0020] The reference numerals in the accompanying drawings are: clean room shell 1, operating table 2, purification ventilation system 3, a pair of cable guides 4, and cable installation plate 5. DETAILED DESCRIPTION

[0021] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods.

[0022] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0023] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.

[0024] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0025] In the description of the embodiments of the present invention, it should be understood that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is conventionally placed when in use, or are the orientations or positional relationships conventionally understood by those skilled in the art. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0026] In the description of the embodiments of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "setting", "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be internal communication between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The present invention is further described below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and cannot be used to limit the scope of protection of the present invention.

[0027] (Example 1)

[0028] See Figure 1, a marine flexible joint clean room device of this embodiment, a marine flexible joint clean room device, includes a clean room shell 1, an operating table 2, a purification ventilation system 3, a pair of cable guides 4 and a cable installation plate 5, the purification ventilation system 3 is arranged on the side wall of the clean room, the cross-section of the clean room shell is a closed fluid type structure, which is fixed to the middle of the hull deck, and its ground deck is provided with an inlet connected to the outside, the operating table 2 is arranged inside the clean room and has a horizontal self-balancing system, two cable guides 4 are arranged at both ends of the clean room and are parallel to the centerline of the hull, the clean room shell along the axial section of the hull is semi-elliptical, and the main axis of the ellipse overlaps with the deck; the cable installation plate 5 is arranged on the clean room shell and is in the same straight line as the cable guide 4; the cable enters the operating table 2 for processing after passing through one cable guide 4, and then is led out of the clean room shell through the other cable guide 4 for laying; the cable installation plate is provided with a silicone seal.

[0029] The purification and ventilation system 3 adopts a commercially available wall-mounted dust-free air purifier, which has an air inlet facing the inside of the clean room and an air outlet facing the inside of the clean room. A detachable dust-proof net and purification parts are provided on the side close to the air inlet. The typical model currently available on the market is the SDHY-ZJQ purifier of Shandong Hangyi Air Shower Purification Equipment Co., Ltd.

[0030] Among them, a clean room entrance is set on the deck. The operator passes through the edge of the clean room and enters the interior through the entrance. The operator passes the cable to be connected through the cable installation plate 5, sets it on the cable guide rack and places it on the operating table 2. The cable to be connected enters from the other end, and the two meet at the operating table 2 for the connection operation.

[0031] In order to ensure cleanliness during operation, a temperature, humidity and air particle size detection module is provided in the clean room, and the temperature, humidity and air particle size detection module is electrically connected to the purification ventilation system. In order to make the air in the clean room shell more uniform, the purification ventilation system can be provided with multiple ventilation openings for ventilation.

[0032] Reinforced pillars are provided in the clean room shell; the reinforcing pillars and the clean room shell body are made of the same material. The clean room shell body material is galvanized Q345 or Q345, or ultra-light aluminum alloy, and its surface is covered with glass fiber reinforced plastic or carbon fiber reinforced plastic plate to achieve waterproof and dustproof functions.

[0033] The specific embodiments described above further illustrate the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An offshore soft joint clean room device, which is installed on the deck and is characterized by: It includes a clean room shell, an operating table, a clean ventilation system and a pair of cable guides and a cable installation plate. The clean ventilation system is arranged on the side wall of the clean room. The cross-section of the clean room shell is a closed fluid structure, which is fixed to the middle of the hull deck. The ground deck is provided with an inlet connected to the outside. The operating table is arranged inside the clean room and has a horizontal self-balancing system. The cable guides are arranged at both ends of the clean room and are parallel to the center line of the hull. The cable installation plate is arranged on the clean room shell and is in the same line as the cable guide. The cable enters the operating table for processing after passing through a cable guide, and is then led out of the clean room shell through another cable guide for laying.

2. The offshore flexible joint clean room device according to claim 1, characterized in that: A temperature, humidity and air particle size detection module is provided in the clean room and is electrically connected to the purification ventilation system.

3. The offshore flexible joint clean room device according to claim 1, characterized in that: The cable mounting plate is provided with a silicone seal.

4. The offshore flexible joint clean room device according to claim 1, characterized in that: Reinforced pillars are provided in the clean room shell; the main body material of the clean room shell is galvanized Q345 or Q345, and its surface is covered with lightweight reinforced composite material.

5. The offshore flexible joint clean room device according to claim 1, characterized in that: The clean room shell is semi-elliptical in section along the axial direction of the hull, and the main axis of the ellipse overlaps with the deck.

6. The offshore flexible joint clean room device according to claim 4, characterized in that: The lightweight reinforced composite material is a glass fiber reinforced plastic or a carbon fiber reinforced plastic plate.