Modular power connection device for agricultural implement

The modularly designed power connection device solves the problems of low operating efficiency and high maintenance cost of corn straw baling equipment when turning at large angles in small plots, achieves efficient operation and low-cost maintenance, and improves the rotation angle and connection strength of the equipment.

CN223322540UActive Publication Date: 2025-09-12高凤研
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Patent Information

Application Number
CN202422701505.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-09-12
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

When existing corn straw baling equipment operates on small plots, at large angles and small radii, the universal joint connection method limits the rotation angle, resulting in low unit operating efficiency and affecting the life of the tractor clutch. In addition, the transfer gearbox connection strength is poor and the maintenance cost is high.

Method used

The modular power connection device, including a rotating assembly and a transfer assembly, can adaptively adjust the angle of the output shaft relative to the input shaft to achieve rotation within a range of 180°. Combined with the support frame and transfer assembly, it improves the connection strength and facilitates disassembly and maintenance through modular design.

Benefits of technology

It enables non-stop operation when turning at large angles on small plots of land, improves the unit's operating efficiency, extends the device's service life, reduces maintenance costs, and enhances overall driving capabilities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a modularized power connecting device for agricultural equipment, which comprises a power input component and a power output component which are rotatably connected through a rotating component, the power input component is in power connection with the power output component, and an adapter plate is rotatably arranged on the power input component. A transfer assembly or a supporting frame is detachably installed on a power output assembly at the cantilever end of the adapter plate, and the transfer assembly is used for expanding the number of power output ends of the power output assembly. The device can adaptively adjust the angle of the output shaft relative to the input shaft, so that traction equipment and working equipment which are connected can realize small-angle turning, modular connection is adopted, assembly and disassembly are convenient, the rotating direction of the output shaft and the number of the output shaft are convenient to adjust, and practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of agricultural straw baling equipment, in particular to a modular power connection device for agricultural machinery. Background Art

[0002] Corn stalks, one of the main waste materials in farmland, are crucial for improving agricultural resource utilization and protecting the environment. Currently, walking corn stalk balers are effective equipment for processing corn stalks, primarily used for shredding and baling farmland stalks. Existing shredding balers are often driven by a tractor and powered by the tractor's power output. Specifically, the tractor's power output shaft is connected to the input end of a transfer gearbox's drive shaft via a universal joint, and the transfer gearbox's power output is connected to the shredding baler. Due to the limitations of the universal joint connection, the transfer gearbox's drive shaft can only rotate horizontally within ±30° relative to the tractor's power output shaft. This significantly restricts the shredding baler's operation. When operating on small plots, at large angles, and within a small radius, the tractor's power output shaft must be stopped and the tractor's baler suspended to avoid damaging the universal joint drive shaft. This results in low tractor operating efficiency and significantly reduces the service life of the tractor's clutch.

[0003] The utility model patent with authorization announcement number CN210218566U discloses a universal input transfer device for a baler, including a transfer gearbox, a fixed gearbox, a rotating gearbox, and a connecting vertical shaft. The transfer gearbox is provided with three gears meshing in sequence, and has an input shaft end and two output shaft ends; the fixed gearbox and the rotating gearbox are connected in series on the connecting vertical shaft and are rotatably connected to the vertical shaft; a power input shaft is provided in the rotating gearbox, one end of the power input shaft extends out of the rotating gearbox housing, and the other end is provided with a first bevel gear; a second bevel gear and a third bevel gear are fixed on the connecting vertical shaft, the second bevel gear meshes with the first bevel gear, and a fourth bevel gear meshes with the third bevel gear; the fixed gearbox is fixedly connected to the housing of the transfer gearbox, and the input shaft end of the transfer gearbox extends into the fixed gearbox and is fixed to the fourth bevel gear. Its advantage is that it can achieve small radius steering without stopping when working on small plots of land, but one end of the transfer gearbox of the device is cantilevered, and the connection strength is poor, which reduces the service life of the device, is not conducive to local replacement and maintenance, and has high maintenance costs. Utility Model Content

[0004] The purpose of the utility model is to provide a modular power connection device for agricultural machinery, which can adaptively adjust the angle of the output shaft relative to the input shaft, so that the connected traction equipment and working equipment can achieve small-angle turning. The modular connection is convenient for loading and unloading, and the rotation direction and number of the output shaft are easy to adjust, and the practicality is strong.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A modular power connection device for agricultural machinery includes a power input assembly and a power output assembly rotatably connected via a rotating assembly. The power input assembly and the power output assembly are power-connected. An adapter plate is rotatably provided on the power input assembly. A transfer assembly or a support frame is detachably mounted on the cantilevered end of the adapter plate and the power output assembly. The transfer assembly is used to expand the number of power output ends of the power output assembly.

[0007] Preferably, the support frame is detachably mounted on the adapter plate and the power output assembly via fasteners.

[0008] Preferably, the transfer assembly includes a transfer case, a first transfer shaft, a second transfer shaft, a first spur gear and a second spur gear, and the transfer case is detachably mounted on the adapter plate and the power output assembly by fasteners; the first spur gear is fixedly mounted on the first transfer shaft, the second spur gear is fixedly mounted on the second transfer shaft, the first spur gear and the second spur gear are meshed and connected, and one end of the first transfer shaft is dynamically connected to the power output assembly.

[0009] Preferably, the first transfer shaft is provided with a hollow connecting portion, and the output end of the power output assembly is inserted into the hollow connecting portion to drive the first transfer shaft to rotate.

[0010] Preferably, the rotating assembly includes an outer shell fixedly connected to the power input assembly, an inner shell fixedly connected to the power output assembly, a transmission connecting shaft rotatably mounted in the inner shell, a first bevel gear and a second bevel gear fixedly connected to both ends of the transmission connecting shaft, and the inner shell is rotatably connected to the outer shell.

[0011] Preferably, the power input assembly includes a first gearbox, a power input shaft rotatably mounted in the first gearbox, and a third bevel gear fixedly mounted on the power input shaft, and the third bevel gear is meshedly connected with the first bevel gear.

[0012] Preferably, the power output assembly includes a second gearbox, a power output shaft rotatably mounted in the second gearbox, and a fourth bevel gear fixedly mounted on the power output shaft, and the fourth bevel gear is meshedly connected with the second bevel gear.

[0013] Preferably, the power input shaft is disposed through the first gear box, and one end of the power input shaft is exposed outside the first gear box.

[0014] Preferably, the power output shaft is disposed through the second gear box, and one end of the power output shaft is exposed outside the second gear box.

[0015] In this utility model, the rotating assembly enables the power input and output assemblies to rotate within a range of no less than 180°, allowing the tractor and baler to rotate relative to each other to the greatest extent possible, reducing the turning radius. The splitter assembly and support frame are connected to the power input and output assemblies at both ends, providing strong connection strength and enhancing the structural stability of the device. The overall modular design facilitates disassembly and installation, allowing for individual replacement and repair, reducing maintenance costs. The splitter assembly increases the number of output shafts, allowing for connection to multiple working components to be driven, thereby improving overall driving capacity.

[0016] One end of the first transfer shaft features a hollow spline sleeve, facilitating power connection to the power take-off assembly and enabling simple and convenient installation. The power input and output shafts typically extend through the first and second gearboxes, respectively. The third and fourth bevel gears can be interchanged to achieve reversal of the output shaft's rotational direction, making adjustment simple and convenient. The first and second gearboxes are symmetrically designed for interchangeable use, extending their service life. The number of teeth on the first and second spur gears in the transfer assembly can also be changed to adjust the output speed. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic cross-sectional view of the structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the overall structure of another embodiment of the present utility model;

[0020] Figure 4 This is a structural cross-section of another embodiment of the utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the first transfer shaft of the utility model;

[0022] In the figure: 1. Rotating assembly; 2. Power input assembly; 3. Power output assembly; 4. Adapter plate; 5. Transfer assembly; 6. Support frame; 10. Outer shell; 11. Inner shell; 12. Transmission connecting shaft; 13. First bevel gear; 14. Second bevel gear; 20. First gearbox; 21. Power input shaft; 22. Third bevel gear; 30. Second gearbox; 31. Power output shaft; 32. Fourth bevel gear; 50. Transfer case; 51. First transfer shaft; 52. Second transfer shaft; 53. First spur gear; 54. Second spur gear; 55. Hollow connecting part. DETAILED DESCRIPTION

[0023] The present invention will be further described with reference to the following drawings:

[0024] like Figures 1 to 5 The modular power connection device for agricultural implements shown includes a power input assembly 2 and a power output assembly 3 rotatably connected via a rotating assembly 1. The power input assembly 2 and the power output assembly 3 are power-connected. The rotating assembly 1 includes an outer housing 10 fixedly connected to the power input assembly 2, an inner housing 11 fixedly connected to the power output assembly 3, a transmission connection shaft 12 rotatably mounted within the inner housing 11 via bearings, and a first bevel gear 13 and a second bevel gear 14 fixedly connected at both ends of the transmission connection shaft 12 via a key and a tight fit. The inner housing 11 and the outer housing 10 are rotatably connected via bearings. The first bevel gear 13 and the second bevel gear 14 are located on the outside of the inner housing 11 and the outer housing 10, respectively. The inner housing 11 and the outer housing 10 are fixedly connected to the first gearbox 20 and the second gearbox 30, respectively, via bolts.

[0025] The power input assembly 2 includes a first gearbox 20, a power input shaft 21 rotatably mounted within the first gearbox 20 via bearings, and a third bevel gear 22 fixedly mounted on the power input shaft 21. The third bevel gear 22 meshes with the first bevel gear 13 to achieve power transmission. The power input shaft 21 extends through the first gearbox 20, with one end of the power input shaft 21 exposed outside the first gearbox 20 for connection to the tractor's power output terminal to achieve power output. The power input shaft 21 is generally a splined shaft, and the installation position and direction of the third bevel gear 22 can be adjusted (i.e., installed on the other side of the first bevel gear 13), achieving the effect of reversing the subsequent power transmission. The upper and lower sides of the first gearbox 20 are symmetrical and can be installed interchangeably, facilitating installation and increasing the service life of the device.

[0026] The power output assembly 3 includes a second gearbox 30, a power output shaft 31 rotatably mounted within the second gearbox 30 via bearings, and a fourth bevel gear 32 fixedly mounted on the power output shaft 31. The fourth bevel gear 32 meshes with the second bevel gear 14 to transmit power. The power output shaft 31 extends through the second gearbox 30, with one end of the power output shaft 31 exposed outside the second gearbox 30 to achieve power output. The power output shaft 31 is generally a splined shaft, allowing the installation position and orientation of the fourth bevel gear 32 to be adjusted (i.e., installed on the other side of the second bevel gear 14), thereby reversing the subsequent power transmission. The upper and lower sides of the second gearbox 30 are symmetrical, allowing for interchangeable installation, facilitating installation and increasing the service life of the device.

[0027] An adapter plate 4 is rotatably provided on the power input assembly 2 via a bearing. Specifically, an end cover is fixedly installed on the top of the first gearbox 20 via bolts, a bearing is installed on the end cover, and one end of the adapter plate 4 is installed in the bearing via a rotating shaft to achieve rotatable installation. A transfer assembly 5 or a support frame 6 is detachably installed on the cantilevered end of the adapter plate 4 and the power output assembly 3 via bolts. The transfer assembly 5 is used to expand the number of power output terminals of the power output assembly 3 and improve the ability to connect operating equipment. The support frame 6 is detachably installed on the adapter plate 4 and the second gearbox 30 via fasteners. A plurality of weight-reducing holes are provided on the side of the support frame 6. During operation, the transfer assembly 5 or the support frame 6 is selected for installation according to the number of power output terminals actually required.

[0028] The transfer assembly 5 includes a transfer case 50, a first transfer shaft 51, a second transfer shaft 52, a first spur gear 53, and a second spur gear 54. The transfer case 50 is removably mounted to the adapter plate 4 and the second gearbox 30 via bolts. The first spur gear 53 is fixedly mounted on the first transfer shaft 51, and the second spur gear 54 is fixedly mounted on the second transfer shaft 52. The first spur gear 53 and the second spur gear 54 are meshedly connected. One end of the first transfer shaft 51 is power-connected to the power output assembly 3. A hollow connecting portion 55 is provided at one end of the first transfer shaft 51. The output end of the power output assembly 3 is inserted into the hollow connecting portion 55, driving the first transfer shaft 51 for rotation. Specifically, the first transfer shaft 51 and the second transfer shaft 52 have the same structural dimensions and are interchangeable. The outer sides of the first and second transfer shafts 51 and 52 are splined shafts, and the hollow connecting portion 55 is a splined sleeve, which facilitates connection and provides high connection strength.

[0029] The above embodiments are merely some descriptions of the concept and implementation of the present invention, and are not intended to limit the present invention. Under the concept of the present invention, technical solutions that have not been substantially changed are still within the scope of protection.

Claims

1. A modular power connection device for agricultural implements, comprising a power input assembly (2) and a power output assembly (3) rotatably connected via a rotating assembly (1), wherein the power input assembly (2) and the power output assembly (3) are power-connected, and characterized in that: An adapter plate (4) is rotatably provided on the power input assembly (2), and a transfer assembly (5) or a support frame (6) is detachably installed on the cantilevered end of the adapter plate (4) and the power output assembly (3). The transfer assembly (5) is used to expand the number of power output ends of the power output assembly (3).

2. The modular power connection device for agricultural implements according to claim 1, characterized in that: The support frame (6) is detachably mounted on the adapter plate (4) and the power output assembly (3) via fasteners.

3. The modular power connection device for agricultural implements according to claim 1, characterized in that: The transfer assembly (5) comprises a transfer case (50), a first transfer shaft (51), a second transfer shaft (52), a first spur gear (53) and a second spur gear (54); the transfer case (50) is detachably mounted on the adapter plate (4) and the power output assembly (3) via fasteners; the first spur gear (53) is mounted on the first transfer shaft (51), the second spur gear (54) is mounted on the second transfer shaft (52), the first spur gear (53) and the second spur gear (54) are meshed and connected, and one end of the first transfer shaft (51) is power-connected to the power output assembly (3).

4. The modular power connection device for agricultural implements according to claim 3, characterized in that: The first transfer shaft (51) is provided with a hollow connecting portion (55), and the output end of the power output assembly (3) is plugged into the hollow connecting portion (55), driving the first transfer shaft (51) to rotate.

5. The modular power connection device for agricultural implements according to claim 2, 3 or 4, characterized in that: The rotating assembly (1) comprises an outer shell (10) connected to the power input assembly (2), an inner shell (11) connected to the power output assembly (3), a transmission connecting shaft (12) rotatably mounted in the inner shell (11), a first bevel gear (13) and a second bevel gear (14) fixedly connected to both ends of the transmission connecting shaft (12), and the inner shell (11) is rotatably connected to the outer shell (10).

6. The modular power connection device for agricultural implements according to claim 5, characterized in that: The power input assembly (2) comprises a first gearbox (20), a power input shaft (21) rotatably mounted in the first gearbox (20), and a third bevel gear (22) mounted on the power input shaft (21), wherein the third bevel gear (22) is meshedly connected with the first bevel gear (13).

7. The modular power connection device for agricultural implements according to claim 6, characterized in that: The power input shaft (21) is disposed through the first gear box (20), and one end of the power input shaft (21) is exposed outside the first gear box (20).

8. The modular power connection device for agricultural implements according to claim 6 or 7, characterized in that: The power output assembly (3) comprises a second gearbox (30), a power output shaft (31) rotatably mounted in the second gearbox (30), and a fourth bevel gear (32) mounted on the power output shaft (31), wherein the fourth bevel gear (32) is meshedly connected with the second bevel gear (14).

9. The modular power connection device for agricultural implements according to claim 8, characterized in that: The power output shaft (31) is arranged to pass through the second gear box (30), and one end of the power output shaft (31) is exposed outside the second gear box (30).

Citation Information

Patent Citations

  • Universal input transfer device for bundling machine

    CN210218566U