Self-rotating jet stirrer
The design of the self-rotating jet agitator solves the problems of dead corners in mixing and short service life, and achieves all-round efficient mixing and improved safety.
Patent Information
- Application Number
- CN202422800536.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-15
AI Technical Summary
Existing agitators have problems such as dead corners in stirring, short service life, high maintenance costs and low safety factors during storage, transportation and reaction of liquid media.
The self-rotating jet agitator is composed of an upper casing, a turbine impeller, a reduction gear and a nozzle. All-round stirring is achieved through the 360-degree rotation of the turbine impeller and the rotating injection of the nozzle. The lower casing and the nozzle are driven by the transmission gear and the rotating ring gear. A fully enclosed reduction gear and sealing structure are used to improve safety and efficiency.
It achieves 360-degree stirring without dead angles, improves stirring effect and efficiency, reduces power consumption, and improves safety and service life.
Smart Images

Figure CN223324360U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stirring devices, in particular to a self-rotating jet stirrer. Background Art
[0002] In modern industry, various types of agitators are used to maintain uniformity and prevent sedimentation during the storage, transportation, and reaction of liquid media. However, existing agitators across various industries face challenges such as short service life, poor performance, and high maintenance costs. Therefore, determining the optimal agitator for these liquid media applications presents a technical challenge.
[0003] At present, the following problems exist in the use of agitators in various fields: 1. In the field of petroleum, crude oil and refined oil, and in the field of edible oil, crude oil and blended oil storage and transportation, currently using two methods: paddle-type mechanical agitators and circulating pump nozzles: (1) The paddle-type agitator has a stirring effect of only 85%, has a dead zone, cannot achieve a good blending effect, is expensive, and increases leakage points in the agitator shaft, with a low safety factor; (2) The circulating pump nozzle type has a short service life, is easy to wash the oil tank float, and is easy to get stuck when rotating externally. 2. In the field of urban smart water services, sewage, rainwater, sedimentation tanks and biochemical tanks: Currently using submersible pumps, which have a large dead zone and can only complete 240° stirring, have a low safety factor, and are directly connected to the water tank, with a high failure rate and a short service life. It can be seen that many agitators have a stirring dead zone and a low stirring effect. Utility Model Content
[0004] In order to solve the technical problem that many agitators have dead corners in stirring, the utility model provides a self-rotating jet agitator.
[0005] The technical solution adopted by the utility model to solve its technical problems is:
[0006] A self-rotating jet agitator comprises an upper shell and a lower shell; the lower shell is rotatably connected to the upper shell, a turbine impeller is rotatably arranged in the upper shell, and a mounting frame is fixedly arranged, a mounting cover is fixedly arranged on the mounting frame, a reduction gearbox is fixedly arranged on the mounting cover, the reduction gearbox is transmission-connected to the turbine impeller and the lower shell, and a nozzle is fixedly arranged on the lower shell.
[0007] Furthermore, a transmission shaft is fixedly provided on the turbine impeller, and the transmission shaft passes through the mounting cover and is fixedly connected to the input shaft of the reduction gearbox.
[0008] Furthermore, a transmission gear is fixedly provided on the output shaft of the reduction gear box, a rotating ring gear is fixedly provided in the lower housing, and the transmission gear meshes with the rotating ring gear.
[0009] Furthermore, a rotation groove is provided at the bottom end of the upper shell, a split ring is rotatably provided in the rotation groove, and the split ring is fixedly connected to the lower shell.
[0010] Furthermore, an upper sealing groove is provided on the upper shell, an upper sealing ring is fixedly provided in the upper sealing groove, and the upper sealing ring abuts against the lower shell.
[0011] Furthermore, a lower sealing groove is formed on the mounting cover, a lower sealing ring is fixedly arranged in the lower sealing groove, and the lower sealing ring abuts against the lower shell body.
[0012] Furthermore, a bottom cover is fixedly provided at the bottom end of the lower shell.
[0013] Furthermore, the reduction gearbox is a fully enclosed reduction gearbox.
[0014] Furthermore, the number of the nozzles is two.
[0015] Beneficial effects of the utility model:
[0016] 1. The utility model adopts the upper shell and turbine impeller to achieve 360-degree stirring without dead angles, which improves the stirring effect and solves the problem of many stirrers having stirring dead angles. The efficiency and performance of the self-rotating jet stirrer of the utility model are several times higher than those of mechanical stirring (blade rotation) and nozzle stirring. In addition, the self-rotating jet stirrer of the utility model is inherently safe, highly efficient and has low power consumption.
[0017] 2. The utility model adopts a transmission gear and a rotating gear ring to realize that the reduction box drives the lower shell and the nozzle to rotate, thereby forming a rotating spray of the nozzle. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a structural diagram of a self-rotating jet agitator in the present utility model;
[0019] Figure 2 for Figure 1 A side sectional view of
[0020] Figure 3 for Figure 2 Schematic diagram of the structure of the split ring;
[0021] Among them, 1-upper casing, 2-nozzle, 3-split ring, 4-lower casing, 5-bottom cover, 6-rotating groove, 7-turbine impeller, 8-drive shaft, 9-mounting frame, 10-mounting cover, 11-reduction box, 12-drive gear, 13-rotating gear ring, 14-lower sealing ring, 15-upper sealing ring, 16-mounting hole. DETAILED DESCRIPTION
[0022] In order to deepen the understanding of the present invention, the present invention will be described in further detail below with reference to the accompanying drawings and embodiments. The embodiments are only used to explain the present invention and do not limit the scope of protection of the present invention.
[0023] Example:
[0024] The specific implementation process of the utility model: a self-rotating jet agitator, such as Figure 1 and Figure 2 As shown, it includes an upper shell 1 and a lower shell 4; the lower shell 4 is rotatably connected to the upper shell 1, a turbine impeller 7 is rotatably provided in the upper shell 1, and a mounting frame 9 is fixedly provided, a mounting cover 10 is fixedly provided on the mounting frame 9, a reduction gear box 11 is fixedly provided on the mounting cover 10, the reduction gear box 11 is transmission-connected to the turbine impeller 7 and the lower shell 4, and a nozzle 2 is fixedly provided on the lower shell 4.
[0025] The upper shell 1 is fixedly mounted on an external object, and the top end is connected to an external fluid supply device. When the external fluid supply device is started, the fluid will pass through the turbine impeller 7 from the top opening of the upper shell 1, then enter the lower shell 4, and then be ejected through the nozzle 2. When the fluid passes through the turbine impeller 7, it will push the turbine impeller 7 to rotate 360 degrees without dead angles and stir. The turbine impeller 7 drives the lower shell 4 and the nozzle 2 to rotate through the reduction gear 11, and the nozzle 2 will rotate 360 degrees without dead angles to spray the fluid.
[0026] like Figure 2 As shown, a transmission shaft 8 is fixedly mounted on the turbine impeller 7 . The transmission shaft 8 passes through the mounting cover 10 and is fixedly connected to the input shaft of the reduction gearbox 11 .
[0027] When the fluid drives the turbine impeller 7 to rotate, the turbine impeller 7 will rotate with the transmission shaft 8, and the transmission shaft 8 will drive the input shaft of the reduction box 11 to rotate together. A mechanical seal can be used between the transmission shaft 8 and the mounting cover 10.
[0028] like Figure 2 As shown, a transmission gear 12 is fixedly provided on the output shaft of the reduction gear box 11 , a rotating ring gear 13 is fixedly provided in the lower housing 4 , and the transmission gear 12 is engaged with the rotating ring gear 13 .
[0029] The output shaft of the reduction gear 11 rotates with the transmission gear 12 , the transmission gear 12 drives the rotating ring gear 13 to rotate, and the rotating ring gear 13 rotates with the lower housing 4 and the nozzle 2 .
[0030] like Figure 1-Figure 3 As shown, a rotation groove 6 is provided at the bottom end of the upper shell 1 , and a split ring 3 is rotatably provided in the rotation groove 6 , and the split ring 3 is fixedly connected to the lower shell 4 .
[0031] When the lower shell 4 rotates, the split ring 3 will rotate together with the lower shell 4, and the split ring 3 will rotate in the rotating groove 6. The rotating groove 6 is ring-shaped. The split ring 3 consists of two half rings, and a mounting hole 16 is opened on the half ring. During installation, first insert the bottom end of the upper shell 1 into the opening at the top of the lower shell 4, then put one half ring into the rotating groove 6, and then pass the bolt through the mounting hole 16 on the half ring and thread it to the top of the lower shell 4, then put the other half ring into the rotating groove 6, and then pass the bolt through the mounting hole 16 on the other half ring and thread it to the top of the lower shell 4. The bottom end of the rotating groove 6 can prevent the lower shell 4 and the split ring 3 from moving downward.
[0032] like Figure 2 As shown, an upper sealing groove is provided on the upper shell 1 , an upper sealing ring 15 is fixedly provided in the upper sealing groove, and the upper sealing ring 15 abuts against the lower shell 4 .
[0033] The upper sealing ring 15 can seal the gap between the upper shell 1 and the lower shell 4 to prevent fluid leakage. The upper sealing ring 15 can be an O-ring.
[0034] like Figure 2 As shown, a lower sealing groove is formed on the mounting cover 10 , a lower sealing ring 14 is fixedly provided in the lower sealing groove, and the lower sealing ring 14 abuts against the lower shell 4 .
[0035] The lower sealing ring 14 can seal the gap between the mounting cover 10 and the lower shell 4 to prevent the fluid from entering the bottom end of the lower shell 4 from the gap between the mounting cover 10 and the lower shell 4. The lower sealing ring 14 can be an O-ring.
[0036] like Figure 1 and Figure 2 As shown, a bottom cover 5 is fixedly provided at the bottom end of the lower shell 4.
[0037] The bottom cover 5 can protect the bottom end of the lower shell 4 and prevent foreign matter from entering the lower shell 4 from the bottom end of the lower shell 4.
[0038] The reduction gearbox 11 is a fully enclosed reduction gearbox 11 .
[0039] The reduction box 11 is a fully enclosed reduction box 11 , which can prevent liquid from entering the reduction box 11 . Adding high-quality maintenance-free engine oil into the reduction box 11 can ensure that the reduction box 11 works stably for a long time.
[0040] like Figure 1 and Figure 2 As shown, the number of the nozzles 2 is two.
[0041] The two nozzles 2 allow the fluid to be ejected from two directions.
[0042] The above embodiments should not limit the present invention in any way, and any technical solutions obtained by equivalent replacement or equivalent conversion fall within the protection scope of the present invention.
Claims
1. A self-rotating jet agitator, characterized in that: comprising an upper shell and a lower shell; The lower shell is rotatably connected to the upper shell, a turbine impeller is rotatably arranged in the upper shell, and a mounting frame is fixedly arranged, a mounting cover is fixedly arranged on the mounting frame, a reduction gearbox is fixedly arranged on the mounting cover, the reduction gearbox is transmission-connected to the turbine impeller and the lower shell, and a nozzle is fixedly arranged on the lower shell.
2. A self-rotating jet agitator according to claim 1, characterized in that: A transmission shaft is fixedly arranged on the turbine impeller. The transmission shaft passes through the mounting cover and is fixedly connected to the input shaft of the reduction box.
3. A self-rotating jet agitator according to claim 2, characterized in that: A transmission gear is fixedly provided on the output shaft of the reduction box, a rotating ring gear is fixedly provided in the lower housing, and the transmission gear meshes with the rotating ring gear.
4. A self-rotating jet agitator according to claim 1, characterized in that: A rotation groove is provided at the bottom end of the upper shell, a split ring is rotatably arranged in the rotation groove, and the split ring is fixedly connected to the lower shell.
5. The self-rotating jet agitator according to claim 1, characterized in that: An upper sealing groove is provided on the upper shell body. An upper sealing ring is fixedly provided in the upper sealing groove. The upper sealing ring abuts against the lower shell body.
6. The self-rotating jet agitator according to claim 1, characterized in that: A lower sealing groove is provided on the mounting cover, a lower sealing ring is fixedly provided in the lower sealing groove, and the lower sealing ring abuts against the lower shell body.
7. The self-rotating jet agitator according to claim 1, characterized in that: A bottom cover is fixedly arranged at the bottom end of the lower shell.
8. The self-rotating jet agitator according to claim 1, characterized in that: The reduction box is a fully enclosed reduction box.
9. The self-rotating jet agitator according to claim 1, characterized in that: The number of the nozzles is two.