Color mixing equipment for secondary recycling of waste artificial leather
By introducing a stirring mechanism and a magnetic ring into the coloring reaction tank, the problems of uneven mixing of the colorant and waste leather pigment and difficulty in removing magnetic impurities are solved, achieving a more efficient coloring effect and higher quality recycling.
Patent Information
- Application Number
- CN202422764860.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-13
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-13
AI Technical Summary
Existing color mixing equipment has problems such as uneven mixing of colorant and waste leather pigment and difficulty in removing magnetic impurities, which affects the recycling quality of waste artificial leather.
A color toning reaction tank including a stirring mechanism and a magnetic ring is designed. The stirring mechanism consists of a spiral conveying sheet and an underflow stirring plate. The magnetic ring is used to adsorb magnetic impurities. Combined with a pre-filtration and heating device, it ensures uniform distribution of the toner and removal of impurities.
It improves the color uniformity and efficiency, removes magnetic impurities, improves the recycling quality of waste artificial leather, and avoids equipment damage and product quality degradation.
Smart Images

Figure CN223324369U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of secondary recycling of waste artificial leather, in particular to color mixing equipment for secondary recycling of waste artificial leather. Background Art
[0002] In the recycling process of waste artificial leather, color matching is a crucial link. Waste artificial leather often contains various pigments, additives and possibly mixed magnetic impurities. The presence of these components not only affects the reuse value of the waste artificial leather, but may also have adverse effects on subsequent processing. Therefore, it is necessary to perform color matching on the waste artificial leather to remove or change its original color and remove impurities as much as possible to meet the requirements of reuse.
[0003] Traditional coloring equipment and methods have some problems when processing waste artificial leather. For example, the colorant in the coloring reaction tank is not mixed evenly with the waste leather pigment, which affects the coloring effect. In addition, the magnetic impurities that may be contained in the waste leather pigment are difficult to effectively remove during the coloring process. The presence of these impurities will further affect the quality of the reuse of waste artificial leather. Therefore, we have made technical improvements to the current coloring equipment to meet the usage needs. Utility Model Content
[0004] The technical problem to be solved by the utility model is to address the deficiencies of the existing technology and provide an artificial leather waste recycling crusher which can adjust the color of artificial leather pigments for secondary reuse and can perform pre-filtration before adjusting the color, thereby facilitating the recovery of artificial leather pigments.
[0005] The technical problem to be solved by the utility model is achieved through the following technical solutions: a coloring device for secondary recycling of waste artificial leather, the coloring device comprising a coloring reaction tank, the coloring reaction tank comprising a tank body and a tank cover arranged on the tank body;
[0006] A plurality of mounting plates are fixedly provided on the outer peripheral surface of the top of the tank cover, and a plurality of toner feeding pipes are plugged into the mounting plates. The toner feeding pipes extend from the mounting plates to the top of the tank body.
[0007] A stirring mechanism is provided on the tank cover, and the stirring mechanism includes a rotating power mechanism installed on the top of the tank cover. A shaft body extending into the color mixing reaction tank is connected to the power output end of the rotating power mechanism through a coupling. A spiral conveying piece is fixed on the outer peripheral surface of the middle part of the shaft body. A magnetic ring is also fixed on the outer peripheral surface of the shaft below each spiral conveying piece to adsorb magnetic impurities mixed in the waste leather pigment. An underflow stirring plate group is also provided on the outer peripheral surface of the shaft below the lowest magnetic ring.
[0008] A waste leather pigment feed port is provided on the top of the tank body, and a plate-frame filter press is provided beside the color mixing reaction tank to pre-filter the waste leather pigment feed port. The discharge port of the plate-frame filter press is connected to the waste leather pigment feed port through a pipeline.
[0009] A waste leather pigment discharge port is provided at the bottom of the tank body, and a heat exchange pipe for heating the fluid inside the tank body is installed on the inner peripheral surface of the tank body between the waste leather pigment feed port and the waste leather pigment discharge port, and the inlet and outlet of the heat exchange pipe extend to the outside of the middle part of the tank body.
[0010] The technical problem to be solved by the present invention can also be achieved through the following technical solutions: in the above-mentioned color mixing equipment for secondary recycling of waste artificial leather, the tank cover flange is connected to the tank body.
[0011] The technical problem to be solved by the present invention can also be achieved through the following technical solutions: the above-mentioned color matching equipment for secondary recycling of waste artificial leather is provided with two groups of mounting plates, which are symmetrically fixed on the top outer peripheral surface of the tank cover.
[0012] The technical problem to be solved by the present invention can also be achieved by the following technical solutions: the above-mentioned color mixing equipment for secondary recycling of waste artificial leather, the underflow stirring plate group includes a long-handled stirring rod and a short-handled stirring rod;
[0013] The long-handled stirring rod is horizontally fixed on the outer peripheral surface of the shaft body, and is fixed on the outer peripheral surface of the shaft body and is located below the lowest magnetic ring;
[0014] The short-handled stirring rod is fixed on the outer peripheral surface of the shaft body in an oblique downward direction. The short-handled stirring rod is fixed on the outer peripheral surface of the shaft body and is located below the long-handled stirring rod.
[0015] Compared with the prior art, the beneficial technical effects of the present invention are:
[0016] (1) The stirring mechanism provided in the coloring reaction tank can improve the degree of stirring of the colorant and the waste leather pigment. The spiral conveying plate and the underflow stirring plate group in the stirring mechanism, namely the long-handled stirring rod and the short-handled stirring rod, not only promote the turbulent movement of the fluid, but also enhance the intensity and range of stirring, thereby significantly improving the uniformity and efficiency of coloring;
[0017] (2) A magnetic ring is installed on the stirring shaft, which can effectively absorb the magnetic impurities that may be contained in the waste leather pigments. This not only improves the recycling quality of waste artificial leather, but also avoids the negative impact that magnetic impurities may have on subsequent processing, such as equipment damage or product quality degradation.
[0018] (3) In order to improve the color adjustment efficiency, a heat exchange tube is installed on the inner surface of the color adjustment reaction tank to preheat and heat the fluid inside the tank, thereby accelerating the heating speed of the waste leather pigment. At the same time, the inlet and outlet of the heat exchange tube are designed outside the middle of the tank, which is convenient for connection with the external heat source, thereby improving the flexibility and applicability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the main structure of the present utility model.
[0020] Reference numerals
[0021] 1. Tank body; 2. Tank cover; 3. Mounting plate; 4. Toner feeding pipe; 5. Rotating power mechanism; 6. Shaft; 7. Screw conveyor; 8. Magnetic ring; 9. Long-handled stirring rod; 10. Short-handled stirring rod; 11. Inlet for waste leather pigment; 12. Plate and frame filter press; 13. Outlet for waste leather pigment; 14. Heat exchange tube. DETAILED DESCRIPTION
[0022] The following further describes the specific technical solutions of the present invention with reference to the accompanying drawings, so as to facilitate further understanding of the present invention by those skilled in the art, and does not constitute a limitation to their rights.
[0023] Example 1, reference Figure 1 , a coloring device for secondary recycling of waste artificial leather, the coloring device includes a coloring reaction tank, the coloring reaction tank includes a tank body 1 and a tank cover 2 arranged on the tank body 1, the tank cover 2 is flange-connected to the tank body 1;
[0024] Several groups of mounting plates 3 are fixedly provided on the outer circumference of the top of the tank cover 2. The mounting plates 3 are formed into a roughly plate-shaped structure. Several toner feeding tubes 4 are plugged into the mounting plates 3. Three toner feeding tubes 4 are provided at intervals on each mounting plate 3. The toner feeding tubes 4 extend from the mounting plates 3 to the top of the tank body 1. Two groups of mounting plates 3 are provided, and the two groups of mounting plates 3 are symmetrically fixed on the outer circumference of the top of the tank cover 2.
[0025] A stirring mechanism is provided on the tank cover 2, and the stirring mechanism includes a rotating power mechanism 5 installed on the top of the tank cover 2. The rotating power mechanism 5 can be a servo motor or the like. A shaft 6 extending into the color mixing reaction tank is connected to the power output end of the rotating power mechanism 5 through a coupling. The shaft 6 is vertically arranged, and a spiral conveying piece 7 is fixed on the outer peripheral surface of the middle part of the shaft 6. The spiral conveying piece 7 is formed into an arc-shaped sheet structure;
[0026] Since waste artificial leather is used for a long time, magnetic impurities are easily accumulated on its surface. Therefore, a magnetic ring 8 is fixed on the outer peripheral surface of the shaft 6 below each spiral conveying sheet 7. The magnetic ring 8 is formed into a circular ring structure to adsorb the magnetic impurities mixed in the waste leather pigment.
[0027] In order to improve the solubility of the pigment, an underflow stirring plate group is further provided on the outer peripheral surface of the shaft body 6 below the lowest magnetic ring 8. The underflow stirring plate group includes a long-handled stirring rod 9 and a short-handled stirring rod 10. Both the long-handled stirring rod 9 and the short-handled stirring rod 10 are formed into a roughly round rod-shaped structure.
[0028] The long-handled stirring rod 9 is horizontally fixed on the outer peripheral surface of the shaft body 6, and is fixed on the outer peripheral surface of the shaft body 6 and is located below the lowest magnetic ring 8;
[0029] The short-handled stirring rod 10 is fixed on the outer peripheral surface of the shaft body 6 in an oblique downward direction. It is fixed on the outer peripheral surface of the shaft body 6 and is located below the long-handled stirring rod 9.
[0030] A waste leather pigment feed port 11 is provided on the top of the tank body 1, and a plate-frame filter press 12 for pre-filtering the waste leather pigment feed port 11 is provided next to the coloring reaction tank. The plate-frame filter press 12 can perform preliminary filtration on the waste leather pigment, and the discharge port of the plate-frame filter press 12 is connected to the waste leather pigment feed port 11 through a pipeline.
[0031] A waste leather pigment discharge port 13 is provided at the bottom of the tank body 1, and a heat exchange tube 14 for heating the fluid inside the tank body 1 is installed on the inner circumferential surface of the tank body 1 between the waste leather pigment feed port 11 and the waste leather pigment discharge port 13. The hot fluid in the heat exchange tube 14 exchanges heat with the fluid in the tank body 1, thereby heating the fluid in the tank body 1. The inlet and outlet of the heat exchange tube 14 extend to the outside of the middle part of the tank body 1.
[0032] The operating principle of the color mixing equipment for secondary recycling of waste artificial leather is:
[0033] (1) Preparation: Ensure that all components are correctly installed and connected, check whether the filter cloth is installed on the plate and frame filter press 12 and is ready for pre-filtration operation, prepare the required toner, and ensure that the toner feed pipe 4 is unobstructed;
[0034] (2) Pre-filtration of waste leather pigments: The collected waste artificial leather pigments are fed into a plate-and-frame filter press 12, which is started to perform a pre-filtration operation to remove large particles of impurities and moisture in the waste leather pigments. The pre-filtered waste leather pigments are automatically fed into the waste leather pigment feed port 11 of the coloring reaction tank through a pipeline;
[0035] (3) Coloring operation: Add the required colorants to the colorant feeding tube 4, start the rotary power mechanism 5, and make the shaft 6 start to rotate, thereby driving the stirring mechanism to stir. The spiral conveying piece 7 and the underflow stirring plate group in the stirring mechanism will work together to fully stir the waste leather pigment and the colorant to promote the uniform distribution of the colorant. At the same time, the magnetic ring 8 will absorb the magnetic impurities that may be contained in the waste leather pigment to ensure the quality of the waste artificial leather after coloring;
[0036] (4) Heating and coloring: During the stirring process, the fluid in the coloring reaction tank is preheated and heated by connecting an external heat source to the inlet and outlet of the heat exchange tube 14. Heating will accelerate the coloring speed of the waste leather pigment and help the toner and the waste leather pigment to fully blend. As needed, the temperature and heating time of the external heat source can be adjusted to achieve the desired coloring effect;
[0037] (5) Discharging and subsequent processing: After the color adjustment is completed, the rotating power mechanism 5 is turned off, the stirring is stopped, and the waste leather pigment discharge port 13 is opened to discharge the color-adjusted waste artificial leather pigment out of the color adjustment reaction tank. The discharged waste artificial leather pigment can be further processed, such as calendering, molding, etc., to make new artificial leather products.
Claims
1. The color mixing equipment for secondary recycling of waste artificial leather is characterized by: The color-adjusting device comprises a color-adjusting reaction tank, and the color-adjusting reaction tank comprises a tank body and a tank cover arranged on the tank body; A plurality of mounting plates are fixedly provided on the outer peripheral surface of the top of the tank cover, and a plurality of toner feeding pipes are plugged into the mounting plates. The toner feeding pipes extend from the mounting plates to the top of the tank body. A stirring mechanism is provided on the tank cover, and the stirring mechanism includes a rotating power mechanism installed on the top of the tank cover. A shaft body extending into the color mixing reaction tank is connected to the power output end of the rotating power mechanism through a coupling. A spiral conveying piece is fixed on the outer peripheral surface of the middle part of the shaft body. A magnetic ring is also fixed on the outer peripheral surface of the shaft below each spiral conveying piece to adsorb magnetic impurities mixed in the waste leather pigment. An underflow stirring plate group is also provided on the outer peripheral surface of the shaft below the lowest magnetic ring. A waste leather pigment feed port is provided on the top of the tank body, and a plate-frame filter press is provided beside the color mixing reaction tank to pre-filter the waste leather pigment feed port. The discharge port of the plate-frame filter press is connected to the waste leather pigment feed port through a pipeline. A waste leather pigment discharge port is provided at the bottom of the tank body, and a heat exchange pipe for heating the fluid inside the tank body is installed on the inner peripheral surface of the tank body between the waste leather pigment feed port and the waste leather pigment discharge port, and the inlet and outlet of the heat exchange pipe extend to the outside of the middle part of the tank body.
2. The color-adjusting device for secondary recycling of waste artificial leather according to claim 1, characterized in that: The tank cover flange is connected to the tank body.
3. The color-adjusting device for secondary recycling of waste artificial leather according to claim 1, characterized in that: There are two groups of mounting plates, which are symmetrically fixed on the top outer peripheral surface of the tank cover.
4. The color-adjusting device for secondary recycling of waste artificial leather according to claim 1, characterized in that: The underflow stirring plate group includes a long-handled stirring rod and a short-handled stirring rod; The long-handled stirring rod is horizontally fixed on the outer peripheral surface of the shaft body, and is fixed on the outer peripheral surface of the shaft body and is located below the lowest magnetic ring; The short-handled stirring rod is fixed on the outer peripheral surface of the shaft body in an oblique downward direction. The short-handled stirring rod is fixed on the outer peripheral surface of the shaft body and is located below the long-handled stirring rod.