Modified asphalt production device

By improving the modified asphalt production device through a complex mechanical transmission structure, the problems of poor heating effect and coking during the mixing process were solved, and sufficient mixing and fluidity of the raw materials were achieved to prevent coking.

CN223324525UActive Publication Date: 2025-09-12NINGXIA BAOFENG ENERGY GROUP CO LTD
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Patent Information

Application Number
CN202422769763.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-09-12
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

During the stirring process of the existing modified asphalt production device, the viscosity of the asphalt raw material is high, resulting in poor heating effect and poor material fluidity, which easily forms coke on the inner wall of the reactor.

Method used

The worm, worm wheel, connecting rod, gear and agitator components driven by a reduction motor are used. Through a complex mechanical transmission structure, the agitator and anchor-shaped stirring paddle are continuously rotated and reciprocated up and down, changing the stirring direction and enhancing the fluidity of the raw materials.

Benefits of technology

It effectively prevents the coking of raw materials on the inner wall of the reactor, improves the stirring effect and raw material fluidity, and promotes the full reaction between the raw materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of asphalt production, and discloses a modified asphalt production device which comprises a kettle body, an inner cylinder is arranged in the kettle body, a kettle cover is mounted at the top of the kettle body, a housing is connected to the top of the kettle cover through bolts, a connecting plate is fixedly connected to the interior of the housing, and a rotating shaft is rotatably connected to the interior of the connecting plate. The bottom end of the rotating shaft is fixedly connected with a worm, the outer surface of the rotating shaft is fixedly connected with a first gear, and the worm is in transmission connection with a worm gear. After the gear motor is started, on one hand, the stirrer and the anchor-shaped stirring paddle can continuously rotate to stir raw materials, and fusion reaction between the raw materials is promoted; on the other hand, a connecting rod can drive a rotating plate II to swing in a reciprocating manner, so that a gear II rotates in a reciprocating manner, and then a toothed bar, a transmission rod, a stirrer and an anchor-shaped stirring paddle are driven to move up and down in a reciprocating manner, and the position of the anchor-shaped stirring paddle in the vertical direction is continuously changed, so that the raw materials can be more fully stirred; and the raw materials can be prevented from coking on the inner cylinder.
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Description

Technical Field

[0001] The utility model relates to the technical field of asphalt production, in particular to a modified asphalt production device. Background Art

[0002] The coal tar processing process generally produces about 50% to 60% asphalt, which is a bulk product of tar processing. Modified asphalt is currently the main downstream product of asphalt, mainly used in the electrolytic aluminum industry to produce prebaked anodes, prepare battery rods or electrode binders.

[0003] According to a search, Chinese patent document publication number CN221452331U discloses a modified asphalt production device. The device uses a feed pipe for feeding. When feeding, a movable cover must be opened first. The movable cover prevents impurities from the outside air from entering the chamber through the feed pipe, effectively isolating the chamber from contamination. After the modified asphalt enters the production chamber, an external control device controls the control motor, which drives the heating pipe to rotate. The rotation of the heating pipe drives the first heat conducting rod to rotate, mixing and stirring the modified asphalt inside.

[0004] However, in actual use, the above-mentioned production device directly uses a heating tube to drive a heat-conducting rod to stir the modified asphalt raw material. Since the asphalt raw material has a high viscosity, the stirring method of the production device will cause a large amount of raw material to adhere to the outer surface of the heating tube, resulting in a poor heating effect. At the same time, the stirring method is single, the material fluidity is poor, and coking is easily formed on the inner wall of the reactor. Utility Model Content

[0005] (1) Technical problems solved

[0006] In response to the deficiencies of the existing technology, the utility model provides a modified asphalt production device, which has the advantages of enhancing the fluidity of raw materials during the preparation process and preventing the raw materials from coking on the inner wall of the reactor, thereby solving the above-mentioned technical problems.

[0007] (2) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a modified asphalt production device, comprising a kettle body, an inner cylinder is provided inside the kettle body, and a kettle cover is installed on the top of the kettle body, the top of the kettle cover is connected to a cover shell by bolts, the inside of the cover shell is fixedly connected to a connecting plate, the inside of the connecting plate is rotatably connected to a rotating shaft, the bottom end of the rotating shaft is fixedly connected to a worm, and the outer surface of the rotating shaft is fixedly connected to a No. 1 gear, the transmission of the worm is connected to a worm wheel, the end face center of the worm wheel is fixedly connected to a rotating plate one, one end of the rotating plate one is connected to a connecting rod through a shaft rotation, one end of the connecting rod is connected to a rotating plate two through a shaft rotation, one end of the rotating plate two is fixedly connected to the No. 2 gear, the No. 2 gear is meshed with a gear rod, the inside of the gear rod is fixedly connected to a transmission rod, a key groove is provided on the outer surface of the transmission rod, and the outer surface of the transmission rod is clamped with the No. 3 gear near the top, the bottom end of the transmission rod is connected to the agitator through a flange, and a reduction motor is installed on the top of the cover shell.

[0009] Preferably, the top of the kettle cover is fixedly connected to the feed pipe, and the bottom of the kettle body is fixedly connected to the discharge valve.

[0010] According to the above technical solution, the feed pipe is connected to the conveying equipment, and the raw materials of the modified asphalt are conveyed into the inner cylinder through the conveying equipment. After sufficient mixing and reaction, the modified asphalt is finally discharged by opening the discharge valve.

[0011] Preferably, an interlayer is provided between the kettle body and the inner cylinder, and a plurality of heating tubes are installed in the interlayer.

[0012] Through the above technical solution, heating is usually required during the reaction process of the modified asphalt raw material. The outer wall of the inner cylinder can be heated by the heating pipe, so that the modified asphalt raw material inside the inner cylinder is heated, which can promote full reaction between the raw materials.

[0013] Preferably, four support rods are fixedly connected to the bottom of the kettle body, and connecting rods are fixedly connected between the support rods.

[0014] Through the above technical solution, the provided support rods can support the kettle body, and the provided connecting rods can strengthen the connection strength between two adjacent support rods, so that the entire production device can be placed stably.

[0015] Preferably, the output shaft of the reduction motor is fixedly connected to the rotating shaft, the No. 1 gear is meshedly connected to the No. 3 gear, and an anchor-shaped stirring paddle is provided at the bottom of the stirrer.

[0016] Through the above technical solution, when the raw materials enter the inner barrel, the reduction motor is started to drive the rotating shaft to rotate, and the rotating shaft then drives gear No. 1 to rotate, gear No. 1 drives gear No. 3 to rotate, gear No. 3 drives the transmission rod to rotate, and the transmission rod drives the agitator and anchor-shaped stirring paddle to rotate, so that the raw materials in the inner barrel can be stirred, thereby promoting the fusion reaction between the raw materials.

[0017] Preferably, the worm gear and the second gear are both rotatably connected to the inner wall of the housing via an axis, and the center of the end face of the second gear is fixedly connected to the second rotating plate.

[0018] Through the above technical solution, when the rotating shaft is driven by the reduction motor, it can drive the worm to rotate, and the worm drives the worm wheel to rotate, the worm wheel drives the rotating plate 1 to rotate, and the rotating plate 1 drives the connecting rod, so that the connecting rod drives the rotating plate 2 to swing back and forth, so that the No. 2 gear can rotate back and forth, and then the No. 2 gear can drive the gear rod to move up and down, so that the gear rod drives the transmission rod, and the transmission rod drives the agitator and the anchor-shaped stirring paddle to move up and down, so that the vertical position of the anchor-shaped stirring paddle can be continuously changed during the mixing of the raw materials, so that the raw materials can be mixed more fully, and the flow rate of the raw materials is also enhanced, which is conducive to preventing the raw materials from forming coking on the inner barrel.

[0019] Preferably, a bearing 1 is embedded in the bottom center of the cover shell, a transmission rod is clamped in the bearing 1, and the third gear includes a sleeve fixedly connected to the center of the end face.

[0020] Preferably, the outer surface of the sleeve is rotatably connected to a second bearing, and the second bearing is embedded in the top of the cover shell.

[0021] Through the above technical solution, when the transmission rod is driven by the gear rod to make reciprocating motion up and down, during this process, since the keyway provided on the outer surface of the transmission rod is adapted to the key provided on the inner wall of the No. 3 gear, the No. 3 gear can keep driving the transmission rod to rotate while not affecting the reciprocating motion of the transmission rod.

[0022] Compared with the existing technology, this utility model provides a modified asphalt production device with the following features:

[0023] Beneficial effects:

[0024] The utility model is provided with components such as a reduction motor, a worm, a worm wheel, a connecting plate, a rotating shaft, a No. 1 gear, a No. 3 gear, a transmission rod, an agitator and an anchor-shaped agitator paddle. After starting the reduction motor, on the one hand, the agitator and the anchor-shaped agitator paddle can be continuously rotated to agitate the raw materials, thereby promoting the fusion reaction between the raw materials; on the other hand, the connecting rod can drive the rotating plate 2 to swing back and forth, so that the No. 2 gear rotates back and forth, thereby driving the gear rod, the transmission rod, the agitator and the anchor-shaped agitator paddle to reciprocate up and down, constantly changing the position of the anchor-shaped agitator paddle in the vertical direction, so that the raw materials can be more fully agitated, the flow rate of the raw materials is enhanced, and it is beneficial to prevent the raw materials from forming coking on the inner cylinder. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;

[0026] Figure 2 This is a schematic cross-sectional view of the structure of the utility model;

[0027] Figure 3 This is a schematic diagram of the interior of the structural cover of the utility model;

[0028] Figure 4 It is a partial three-dimensional schematic diagram of the structure of the utility model;

[0029] Figure 5 This is a partial cross-sectional view of the third gear of the utility model structure.

[0030] Among them: 1. kettle body; 2. inner tube; 3. kettle cover; 4. cover shell; 5. connecting plate; 6. rotating shaft; 7. worm; 8. gear No. 1; 9. worm wheel; 10. rotating plate 1; 11. connecting rod; 12. rotating plate 2; 13. gear No. 2; 14. gear rod; 15. transmission rod; 16. keyway; 17. gear No. 3; 171. sleeve; 18. agitator; 181. anchor-shaped agitator paddle; 19. reduction motor; 20. feed pipe; 21. discharge valve; 22. heating pipe; 23. support rod. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] See also Figure 1-Figure 5A modified asphalt production device includes a kettle body 1, an inner cylinder 2 is arranged inside the kettle body 1, and a kettle cover 3 is installed on the top of the kettle body 1. The top of the kettle cover 3 is connected to a cover shell 4 by bolts. A connecting plate 5 is fixedly connected to the inside of the cover shell 4. A rotating shaft 6 is rotatably connected to the inside of the connecting plate 5. The bottom end of the rotating shaft 6 is fixedly connected to a worm 7, and the outer surface of the rotating shaft 6 is fixedly connected to a first gear 8. The transmission of the worm 7 is connected to a worm wheel 9. The end center of the worm wheel 9 is fixedly connected to a rotating plate 10. One end of the rotating plate 10 is fixedly connected to the rotating plate 10. The connecting rod 11 is connected by rotating the shaft, and one end of the connecting rod 11 is connected to the rotating plate 2 12 by rotating the shaft. One end of the rotating plate 2 12 is fixedly connected to the second gear 13, and the second gear 13 is meshed with the gear rod 14. The inside of the gear rod 14 is fixedly connected to the transmission rod 15, and a key groove 16 is provided on the outer surface of the transmission rod 15, and the outer surface of the transmission rod 15 is clamped with the third gear 17 near the top. The bottom end of the transmission rod 15 is connected to the agitator 18 through a flange, and the reduction motor 19 is installed on the top of the cover 4.

[0033] Specifically, the top of the kettle cover 3 is fixedly connected to the feed pipe 20, and the bottom of the kettle body 1 is fixedly connected to the discharge valve 21. The advantage is that by connecting the feed pipe 20 to the conveying equipment, the raw material of the modified asphalt is conveyed into the inner barrel 2 by the conveying equipment, and after sufficient mixing and reaction, the modified asphalt is finally discharged by opening the discharge valve 21.

[0034] Specifically, a sandwich is provided between the kettle body 1 and the inner barrel 2, within which are installed several heating tubes 22. This has the advantage that, since heating is often required during the reaction of the modified asphalt feedstock, the outer wall of the inner barrel 2 can be heated by the heating tubes 22, thereby heating the modified asphalt feedstock inside the inner barrel 2 and promoting a full reaction between the feedstocks.

[0035] Specifically, four support rods 23 are fixedly connected to the bottom of the kettle body 1, and connecting rods are fixedly connected between the support rods 23. Advantageously, the support rods 23 can support the kettle body 1, and the connecting rods can strengthen the connection strength between two adjacent support rods 23, so that the entire production device can be stably placed.

[0036] Specifically, the output shaft of the reduction motor 19 is fixedly connected to the rotating shaft 6, the number one gear 8 is meshed with the number three gear 17, and an anchor-shaped stirring paddle 181 is provided at the bottom of the agitator 18. The advantage is that when the raw materials enter the inner drum 2, the reduction motor 19 is activated to drive the rotating shaft 6 to rotate, which in turn drives the number one gear 8 to rotate, which in turn drives the number three gear 17 to rotate, which in turn drives the transmission rod 15 to rotate, and the transmission rod 15 drives the agitator 18 and the anchor-shaped stirring paddle 181 to rotate. This can stir the raw materials in the inner drum 2 and promote the fusion reaction between the raw materials.

[0037] Specifically, the worm gear 9 and the second gear 13 are both rotatably connected to the inner wall of the housing 4 via an axis, and the center of the end face of the second gear 13 is fixedly connected to the second rotating plate 12. The advantage is that when the rotating shaft 6 is driven by the reduction motor 19, it can drive the worm 7 to rotate, which in turn drives the worm gear 9, which drives the first rotating plate 10 to rotate, and the first rotating plate 10 drives the connecting rod 11. In this way, the connecting rod 11 drives the second rotating plate 12 to swing back and forth, thus enabling the second gear 13 to rotate back and forth. In turn, the second gear 13 can drive the rack rod 14 to reciprocate up and down. In this way, the rack rod 14 drives the transmission rod 15, and the transmission rod 15 drives the agitator 18 and the anchor-shaped stirring paddle 181 to reciprocate up and down. In this way, the vertical position of the anchor-shaped stirring paddle 181 can be continuously changed during the stirring process of the raw materials, so that the raw materials can be more fully stirred and the flow rate of the raw materials is increased, which is conducive to preventing the raw materials from forming coke on the inner barrel 2.

[0038] Specifically, a bearing 1 is embedded in the bottom center of the cover 4, and the transmission rod 15 is clamped in the bearing 1. The third gear 17 includes a sleeve 171 fixedly connected to the center of the end surface.

[0039] Specifically, the outer surface of sleeve 171 is rotatably connected to a second bearing, which is embedded in the top of housing 4. Advantageously, when transmission rod 15 reciprocates up and down under the drive of rack rod 14, keyway 16 on the outer surface of transmission rod 15 mates with a key on the inner wall of gear number 3 17. This allows gear number 3 17 to continue rotating transmission rod 15 without interfering with the reciprocating motion of transmission rod 15.

[0040] During use, the raw materials of the modified asphalt are first transported into the inner cylinder 2 through the feed pipe 20, and then the outer wall of the inner cylinder 2 can be heated through the heating pipe 22, so that the modified asphalt raw materials inside the inner cylinder 2 are heated, promoting the fusion between the raw materials, and then the reduction motor 19 is started to drive the rotating shaft 6 to rotate, and the rotating shaft 6 then drives the No. 1 gear 8 to rotate, and the No. 1 gear 8 drives the No. 3 gear 17 to rotate, and the No. 3 gear 17 drives the transmission rod 15 to rotate, and the transmission rod 15 drives the agitator 18 and the anchor-shaped stirring paddle 181 to rotate, so that the raw materials in the inner cylinder 2 can be stirred, and while the rotating shaft 6 drives the No. 1 gear 8 to rotate, it can also drive the worm. 7 rotates, the worm 7 drives the worm wheel 9 to rotate, the worm wheel 9 drives the rotating plate 10 to rotate, and the rotating plate 10 drives the connecting rod 11, so that the connecting rod 11 drives the rotating plate 2 12 to swing back and forth, so that the No. 2 gear 13 can rotate back and forth, and then the No. 2 gear 13 can drive the rack rod 14 to reciprocate up and down, so that the rack rod 14 drives the transmission rod 15, and the transmission rod 15 drives the agitator 18 and the anchor-shaped stirring paddle 181 to reciprocate up and down, so that the vertical position of the anchor-shaped stirring paddle 181 can be continuously changed during the mixing of the raw materials, so that the raw materials can be more fully mixed; after the raw materials are fully reacted, the modified asphalt is discharged by opening the discharge valve 21.

[0041] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A modified asphalt production device, comprising a kettle (1), an inner cylinder (2) being arranged inside the kettle (1), and a kettle cover (3) being installed on the top of the kettle (1), characterized in that: The top of the kettle cover (3) is connected to a cover shell (4) by bolts, the interior of the cover shell (4) is fixedly connected to a connecting plate (5), the interior of the connecting plate (5) is rotatably connected to a rotating shaft (6), the bottom end of the rotating shaft (6) is fixedly connected to a worm (7), and the outer surface of the rotating shaft (6) is fixedly connected to a first gear (8), the transmission of the worm (7) is connected to a worm wheel (9), the end face center of the worm wheel (9) is fixedly connected to a rotating plate (10), one end of the rotating plate (10) is rotatably connected to a connecting rod (11) through an axis, and the connecting rod (11) is fixedly connected to a first gear (8). One end is connected to the rotating plate 2 (12) through an axis rotation, one end of the rotating plate 2 (12) is fixedly connected to the second gear (13), the second gear (13) is meshed with the gear rod (14), the interior of the gear rod (14) is fixedly connected to the transmission rod (15), the outer surface of the transmission rod (15) is provided with a key groove (16), and the outer surface of the transmission rod (15) is clamped with the third gear (17) near the top, the bottom end of the transmission rod (15) is connected to the stirrer (18) through a flange, and the top of the cover (4) is equipped with a reduction motor (19).

2. A modified asphalt production device according to claim 1, characterized in that: The top of the kettle cover (3) is fixedly connected to a feed pipe (20), and the bottom of the kettle body (1) is fixedly connected to a discharge valve (21).

3. A modified asphalt production device according to claim 1, characterized in that: An interlayer is provided between the kettle body (1) and the inner cylinder (2), and a plurality of heating tubes (22) are installed in the interlayer.

4. A modified asphalt production device according to claim 1, characterized in that: Four support rods (23) are fixedly connected to the bottom of the kettle body (1), and connecting rods are fixedly connected between the support rods (23).

5. A modified asphalt production device according to claim 1, characterized in that: The output shaft of the reduction motor (19) is fixedly connected to the rotating shaft (6), the first gear (8) is meshedly connected to the third gear (17), and an anchor-shaped stirring paddle (181) is provided at the bottom of the stirrer (18).

6. A modified asphalt production device according to claim 1, characterized in that: The worm wheel (9) and the second gear (13) are both rotatably connected to the inner wall of the housing (4) via an axis, and the center of the end face of the second gear (13) is fixedly connected to the second rotating plate (12).

7. A modified asphalt production device according to claim 1, characterized in that: A bearing 1 is embedded in the bottom center of the housing (4), a transmission rod (15) is clamped in the bearing 1, and the third gear (17) includes a sleeve (171) fixedly connected to the center of the end face.

8. A modified asphalt production device according to claim 7, characterized in that: The outer surface of the sleeve (171) is rotatably connected to a second bearing, and the second bearing is embedded in the top of the cover shell (4).

Citation Information

Patent Citations

  • Modified asphalt production device

    CN221452331U