Semi-automatic tapping machine

Abstract

The utility model relates to the technical field of tapping, and discloses a semi-automatic tapping machine which comprises a rotating disc mechanism, a tapping mechanism and a material receiving mechanism, at least a feeding station, a tapping station and a material receiving station are sequentially divided in the rotating direction of the rotating disc mechanism, jigs used for bearing products are arranged at the positions, corresponding to the stations, of the rotating disc mechanism, and the jigs are arranged on the rotating disc mechanism. The tapping mechanism is located at the tapping station, the material receiving mechanism is located at the material receiving station, a plurality of product placing positions are arranged on the jig, the tapping mechanism comprises a first lifting driving module, a mounting module and a plurality of tapping modules, the plurality of tapping modules are arranged on the mounting module, and the first lifting driving module is connected with the mounting module. The mounting module is connected with the driving end of the first lifting driving module, and the multiple tapping modules correspond to the multiple product containing positions correspondingly. The automatic tapping and collecting device has the advantages that automatic tapping and automatic collecting operation of multiple products can be achieved at the same time, labor cost is saved, and operation efficiency is effectively improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of tapping, and in particular relates to a semi-automatic tapping machine. Background Art

[0002] Tapping is a machining method that produces internal threads on the inner side of holes of various parts with through holes or blind holes of different specifications, such as machine housings, equipment end faces, nuts, flanges, etc.

[0003] In the prior art, a jig for carrying parts is provided on a workbench. After the parts are manually placed on the jig for positioning, the parts are tapped by a tapping tap. This method requires manual work to fix the parts and wait for the tapping to be completed before unloading the parts. This results in a large waste of labor and also in waiting time for the work, resulting in low efficiency. Utility Model Content

[0004] In order to solve the deficiencies of the prior art, the utility model provides a semi-automatic tapping machine, which realizes the simultaneous automatic tapping and automatic material collection operations of multiple products, saves labor costs, and effectively improves operating efficiency.

[0005] The technical objectives to be achieved by this utility model are achieved through the following technical solutions:

[0006] The utility model provides a semi-automatic tapping machine, comprising a turntable mechanism, a tapping mechanism and a receiving mechanism, wherein at least a loading station, a tapping station and a receiving station are sequentially divided along the rotation direction of the turntable mechanism, and a jig for carrying products is provided at a position corresponding to each station on the turntable mechanism, the tapping mechanism is located at the tapping station, and the receiving mechanism is located at the receiving station;

[0007] The fixture is provided with a plurality of product placement positions;

[0008] The tapping mechanism includes a first lifting drive module, an installation module and multiple tapping modules. The multiple tapping modules are arranged on the installation module. The installation module is connected to the driving end of the first lifting drive module. The multiple tapping modules correspond to multiple product placement positions respectively.

[0009] In some implementations, the tapping module includes a transmission assembly and a tapping tap. The mounting end of the transmission assembly is arranged on the mounting module, and the tapping tap is connected to the transmission end of the transmission assembly. Under the transmission action of the transmission assembly, the tapping tap taps the product to realize automatic tapping operation.

[0010] In some implementations, an oil supply mechanism is further included, which includes an oil supply module and multiple oil pipes. The oil inlet ends of the multiple oil pipes are connected to the oil supply module, and the oil outlet ends of the multiple oil pipes are respectively directed to the tapping taps of the multiple tapping modules. The oil is led to the tapping taps through the oil pipes, which plays a lubricating and cooling role, and can also improve the tapping effect.

[0011] In some implementations, an oil hole is provided on the product placement position to prevent oil from accumulating on the product, causing oil waste and affecting subsequent operations of the product.

[0012] In some implementations, a base plate is further included, the turntable mechanism is arranged on the base plate, and an oil collecting hole is opened on the base plate to recycle the oil, thereby improving the recycling rate and reducing oil waste.

[0013] In some implementations, the turntable mechanism includes a rotating disk and a rotation drive module, and the rotating disk is connected to a driving end of the rotation drive module;

[0014] The jig is arranged on the rotating disk, and the rotating disk drives the jig to rotate to corresponding different workstations to perform corresponding operations under the driving action of the rotation drive module.

[0015] In some implementations, the rotating disk is made of aluminum and is provided with a plurality of through holes for reducing weight, thereby ensuring the stability of the rotation driving effect of the rotation driving module, while also reducing the material used for the rotating disk and saving costs.

[0016] In some implementations, the mounting module includes a mounting seat and a plurality of connecting seats, the mounting seat is connected to the driving end of the first lifting driving module, and the plurality of connecting seats are adjustably arranged on the mounting seat;

[0017] The plurality of connecting seats are respectively connected to the plurality of tapping modules, and the installation position of the tapping module can be adjusted through the connecting seats to adapt to the requirements of different tapping positions, thereby improving flexibility and versatility.

[0018] In some implementations, the installation module further includes a slide rail, and the slide rail is distributed along the driving direction of the first lifting drive module;

[0019] The mounting seat is slidably connected to the slide rail to ensure the stability of the sliding path of the mounting seat, thereby improving the accuracy of the tapping operation.

[0020] In some implementations, the material receiving mechanism includes a first transverse driving module, a second lifting driving module, and a material receiving module, wherein the material receiving module is connected to a driving end of the second lifting driving module, and the second lifting driving module is connected to a driving end of the first transverse driving module;

[0021] The material receiving module includes multiple material receiving components, and the multiple material receiving components correspond to multiple product placement positions respectively, thereby realizing the simultaneous material receiving operation of multiple products and improving operation efficiency.

[0022] In summary, the present invention has at least the following advantages:

[0023] The utility model provides a semi-automatic tapping machine, which arranges jigs for carrying products at positions corresponding to each work station on the turntable mechanism, so that the products can be rotated to different work station positions as the turntable mechanism rotates to perform corresponding operations, avoiding waiting time for operations. In addition, by arranging the tapping mechanism and the material receiving mechanism, it can realize automatic tapping and automatic material receiving operations of multiple products at the same time, saving labor costs and effectively improving operation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A schematic structural diagram of a semi-automatic tapping machine provided in Example 1 of the present utility model;

[0025] Figure 2 A schematic structural diagram of a fixture provided in Example 1 of the present utility model;

[0026] Figure 3 A schematic structural diagram of a tapping module and an oil supply mechanism provided in Example 2 of the present utility model;

[0027] Figure 4 A schematic structural diagram of a fixture provided in Example 2 of the present utility model;

[0028] Figure 5 A schematic structural diagram of a semi-automatic tapping machine provided in Example 2 of the present utility model;

[0029] Figure 6 A schematic structural diagram of a substrate provided in Example 2 of the present utility model;

[0030] Figure 7 A schematic structural diagram of a turntable mechanism provided in Example 2 of the present utility model;

[0031] Figure 8 A schematic structural diagram of the installation module provided in Example 3 of the present utility model;

[0032] Figure 9 A schematic structural diagram of a material receiving mechanism provided in Example 3 of the present utility model;

[0033] 100, turntable mechanism; 110, rotating disk; 111, through hole; 120, rotation drive module;

[0034] 200, tapping mechanism; 210, first lifting drive module; 220, mounting module; 221, mounting seat; 222, connecting seat; 223, slide rail; 230, tapping module; 231, transmission assembly; 232, tapping tap;

[0035] 300, material receiving mechanism; 310, first transverse driving module; 320, second lifting driving module; 330, material receiving module;

[0036] 400, fixture; 410, product placement; 411, oil hole;

[0037] 500, oil supply mechanism; 510, oil supply module; 520, oil pipe;

[0038] 600, base plate; 610, oil collecting hole. DETAILED DESCRIPTION

[0039] To make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The described embodiments are only part of the embodiments of the present invention, not all of the embodiments.

[0040] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0041] Example 1:

[0042] See Figure 1 and Figure 2 A semi-automatic tapping machine includes a turntable mechanism 100, a tapping mechanism 200 and a receiving mechanism 300. The turntable mechanism 100 is used to play a circular rotation role, the tapping mechanism 200 is used to automatically tap the product, and the receiving mechanism 300 is used to automatically receive the tapped product.

[0043] Along the rotation direction of the turntable mechanism 100, there are at least loading stations, tapping stations and receiving stations in sequence. The positions corresponding to the stations on the turntable mechanism 100 are provided with jigs 400 for carrying products. That is, with each rotation of the turntable mechanism 100, there are jigs 400 corresponding to the loading station, tapping station and receiving station positions. The loading station is used for manually loading products. Of course, a loading mechanism capable of automatic loading can also be added to the loading station to realize fully automatic tapping. The tapping mechanism 200 is located at the tapping station, and is used to complete the automatic tapping operation of the product on the jig 400 at the corresponding tapping station. The receiving mechanism 300 is located at the receiving station, and is used to complete the automatic receiving operation of the product on the jig 400 at the corresponding receiving station.

[0044] The jig 400 is provided with a plurality of product placement positions 410, and a plurality of products can be manually placed one by one on the plurality of product placement positions 410 of the jig 400, so that a plurality of products can be simultaneously rotated to the next work position under the rotation of the turntable mechanism 100. For example, four product placement positions 410 are evenly spaced on the jig 400, which can carry four products at the same time. Of course, in this example, there is no limit on the number of product placement positions 410 on the jig 400, and it can be adjusted according to actual needs.

[0045] The tapping mechanism 200 includes a first lifting drive module 210, an installation module 220 and multiple tapping modules 230. The multiple tapping modules 230 are arranged on the installation module 220. The installation module 220 is connected to the driving end of the first lifting drive module 210. The multiple tapping modules 230 correspond to multiple product placement positions 410 respectively.

[0046] Multiple tapping modules 230 are used to move downward simultaneously under the driving action of the first lifting drive module 210 through the linking role played by the installation module 220, and simultaneously perform tapping operations on the products on the multiple product placement positions 410 on the corresponding jig 400. For example, there are four product placement positions 410 evenly spaced on the jig 400, and products are placed on the four product placement positions 410. Then the number of tapping modules 230 is also four, and the four tapping modules 230 can simultaneously perform tapping operations on the products at the corresponding positions.

[0047] It is understandable that the multiple tapping modules 230 are driven by the first lifting drive module 210 to move up or down at the same time, but in the specific tapping operation process, each tapping module 230 is an independent tapping operation mode.

[0048] During the specific operation process, this embodiment adopts a semi-automatic operation mode, that is, after the product is loaded manually at the loading station, the turntable mechanism 100 rotates, so that the product is rotated to the tapping station, and the tapping mechanism 200 at the tapping station performs tapping operations on the product. Then, with the continued rotation of the turntable mechanism 100, the product is rotated to the receiving station, and the receiving mechanism 300 at the receiving station performs receiving operations on the product.

[0049] It can be understood that after each rotation of the turntable mechanism 100, there will be an unloaded fixture 400 corresponding to the loading station. Therefore, manual labor can continuously load multiple products, effectively avoiding labor waste. At the same time, due to the rotation operation of the turntable mechanism 100, the tapping mechanism 200 and the receiving mechanism 300 can also perform continuous operation, effectively improving work efficiency.

[0050] The present embodiment provides a semi-automatic tapping machine, which arranges a jig 400 for carrying products at positions corresponding to each work station on the turntable mechanism 100, so that the products can be rotated to different work station positions as the turntable mechanism 100 to perform corresponding operations, thereby avoiding waiting time for operations. In addition, by arranging a tapping mechanism 200 and a material receiving mechanism 300, it is possible to realize automatic tapping and automatic material receiving operations of multiple products at the same time, thereby saving labor costs and effectively improving operation efficiency.

[0051] Example 2:

[0052] The difference between this embodiment and embodiment 1 is that this embodiment further optimizes the structure of the semi-automatic tapping machine of the utility model. Figure 3-Figure 7 .

[0053] In this embodiment, see Figure 3 The tapping module 230 includes a transmission assembly 231 and a tapping tap 232. The mounting end of the transmission assembly 231 is set on the mounting module 220. The tapping tap 232 is connected to the transmission end of the transmission assembly 231. Under the transmission action of the transmission assembly 231, the tapping tap 232 taps the product to realize automatic tapping operation.

[0054] The transmission parameters of transmission assembly 231 can be configured according to actual needs, for example, setting the speed to 3000 rpm and using a 400W motor combined with a reducer. The tapping tap 232 is connected to the transmission assembly 231 using a removable clamping connection. This allows for easy removal and replacement of the tapping tap 232 to meet the tapping requirements of different products, enhancing the flexibility and versatility of the tapping machine.

[0055] In some embodiments, see Figure 3The tapping machine also includes an oil supply mechanism 500, which includes an oil supply module 510 and a multi-way oil pipe 520. The oil supply module 510 is used to provide oil, and the multi-way oil pipe 520 is used to be connected to the oil supply module 510 and lead the oil in the oil supply module 510 to a set position. The oil inlet end of the multi-way oil pipe 520 is connected to the oil supply module 510, and the oil outlet end of the multi-way oil pipe 520 is respectively directed to the tapping taps 232 of multiple tapping modules 230. The oil is led to the tapping taps 232 through the oil pipe 520, which plays a role in lubrication and cooling, and can also improve the tapping effect.

[0056] For example, the oil supply module 510 includes an oil supply tank, which is provided with oil outlets for connecting to the multi-way oil pipes 520. For example, the number of the oil outlets is four, and the number of the oil pipes 520 is also four. The oil supply tank is also provided with an adjustment knob that can adjust the oil output of the oil outlet. In combination with different tapping operation requirements, the oil output of the oil outlet is adjusted by adjusting the adjustment knob. It can be understood that the oil pipe 520 has a connected oil inlet end and an oil outlet end. After the oil inlet ends of the four-way oil pipes 520 are respectively connected to the four oil outlets on the oil supply tank, the oil outlet ends of the four-way oil pipes 520 are respectively directed to the tapping taps 232 of the corresponding tapping module 230. When the tapping tap 232 performs tapping operation, the oil is led to the tapping tap 232 through the oil outlet end of the oil pipe 520, which plays a role in lubrication, cooling and improving the tapping effect.

[0057] For further information, see Figure 4 An oil hole 411 is provided on the product placement position 410 to prevent oil from accumulating on the product, causing oil waste and affecting subsequent operations of the product.

[0058] As can be seen, tapping is to process an internal thread on the inner side of the hole of the product. Therefore, in order to ensure that the product placement position 410 on the jig 400 does not interfere with the tapping tap 232, the oil hole 411 can be made to correspond to the position on the product to be tapped. During the operation of the tapping tap 232, oil can also be drained through the oil hole 411 to avoid oil accumulation on the product.

[0059] It should be noted that the position and size of the oil hole 411 can be adjusted according to the actual tapping operation requirements, and this is not limited in this example.

[0060] In some embodiments, see Figure 5 and Figure 6 The tapping machine also includes a base plate 600, on which the turntable mechanism 100 is arranged. An oil collecting hole 610 is provided on the base plate 600 to recycle the oil, thereby improving the recycling rate and reducing oil waste.

[0061] The number and size of the oil collecting holes 610 can be adjusted according to actual needs. For the subsequent collection of oil, a circulating pipe can be used to connect the oil collecting holes 610 and the oil supply module 510 to drain the oil back to the oil supply module 510, or an oil collecting tank can be set under the oil collecting holes 610 to collect the oil. It should be noted that this is not restricted in this example, and a suitable oil collection method can be selected based on actual needs.

[0062] In some embodiments, see Figure 7 The turntable mechanism 100 includes a rotating disk 110 and a rotating drive module 120. The rotating disk 110 is connected to the driving end of the rotating drive module 120. The fixture 400 is arranged on the rotating disk 110. Under the driving action of the rotating drive module 120, the rotating disk 110 drives the fixture 400 to rotate to the corresponding different work positions to perform corresponding operations.

[0063] The rotation drive module 120 can adopt a rotation drive method of a four-dividing divider combined with a 750W speed regulating motor and a reducer. Compared with the method of Example 1, the rotating disk 110 is divided into four workstations in the rotation direction, namely the loading station, the transition station, the tapping station and the receiving station. Among them, the transition station is the station waiting for operation. Of course, the required operating mechanism can be added at the transition station in combination with different tapping operation requirements.

[0064] Furthermore, the rotating disk 110 is made of aluminum, and a plurality of through holes 111 for reducing weight are provided on the rotating disk 110. The use of the aluminum rotating disk 110 can reduce weight, and the provision of a plurality of through holes 111 can further lighten the rotating disk 110, thereby ensuring the stability of the rotation driving effect of the rotation driving module 120, and also reducing the material used in the rotating disk 110 and saving costs.

[0065] Example 3:

[0066] The difference between this embodiment and embodiment 1 is that this embodiment further optimizes the structure of the semi-automatic tapping machine of the utility model. Figure 8 and Figure 9 .

[0067] In this embodiment, see Figure 8 The mounting module 220 includes a mounting seat 221 and multiple connecting seats 222. The mounting seat 221 is connected to the driving end of the first lifting drive module 210, and the multiple connecting seats 222 are adjustably set on the mounting seat 221; the multiple connecting seats 222 are respectively connected to multiple tapping modules 230, and the installation position of the tapping module 230 can be adjusted through the connecting seats 222 to adapt to the requirements of different tapping positions, thereby improving flexibility and versatility.

[0068] For example, the number of tapping modules 230 is four, and correspondingly, the number of connecting seats 222 is also four. The four connecting seats 222 are respectively connected to the four tapping modules 230. The connecting seat 222 can adopt a seat body structure with a long through hole in the middle, and adopt bolts and other connecting parts to pass through the long through hole and lock on the mounting seat 221, that is, establish a connection relationship between the connecting seat 222 and the mounting seat 221. It can be understood that when the bolts are located at different positions of the long through hole, it is equivalent to the different positions of the connecting seat 222 relative to the mounting seat 221, thereby adjusting the position of the tapping module 230 so that the tapping module 230 matches the tapping requirements of the product on the required product placement position 410.

[0069] Furthermore, the mounting module 220 also includes a slide rail 223, which is distributed along the driving direction of the first lifting drive module 210; the mounting seat 221 is slidingly connected to the slide rail 223. Under the driving action of the first lifting drive module 210, the mounting seat 221 can slide along the predetermined path of the slide rail 223, ensuring the stability of the sliding path of the mounting seat 221, thereby improving the accuracy of the tapping operation.

[0070] In some embodiments, see Figure 9 The material receiving mechanism 300 includes a first transverse driving module 310, a second lifting driving module 320 and a material receiving module 330. The material receiving module 330 is connected to the driving end of the second lifting driving module 320, and the second lifting driving module 320 is connected to the driving end of the first transverse driving module 310. The material receiving module 330 can move to the set position for receiving and unloading materials under the joint driving action of the first transverse driving module 310 and the second lifting driving module 320, such as moving to the product placement position 410, receiving the product on the product placement position 410, and then moving to the set position to unload the product.

[0071] The receiving module 330 includes a plurality of receiving components, each corresponding to a plurality of product placement positions 410 , thereby realizing the simultaneous receiving operation of multiple products and improving operation efficiency.

[0072] For example, there are four material receiving components and four product placement positions 410. The four material receiving components correspond to the four product placement positions 410 respectively. The material receiving components can use electromagnetic suction or suction cup components to automatically receive and unload products.

[0073] The utility model provides a semi-automatic tapping machine, which arranges jigs for carrying products at positions corresponding to each work station on the turntable mechanism, so that the products can be rotated to different work station positions as the turntable mechanism rotates to perform corresponding operations, avoiding waiting time for operations. In addition, by arranging the tapping mechanism and the material receiving mechanism, it can realize automatic tapping and automatic material receiving operations of multiple products at the same time, saving labor costs and effectively improving operation efficiency.

[0074] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0075] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is typically placed when in use. These terms are intended solely to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third," etc., are used solely to distinguish descriptions and should not be construed as indicating or implying relative importance.

Claims

1. A semi-automatic tapping machine, characterized in that, The invention comprises a turntable mechanism (100), a tapping mechanism (200) and a receiving mechanism (300), wherein at least a loading station, a tapping station and a receiving station are sequentially divided along the rotation direction of the turntable mechanism (100), and a jig (400) for carrying products is provided at a position corresponding to each station on the turntable mechanism (100), the tapping mechanism (200) is located at the tapping station, and the receiving mechanism (300) is located at the receiving station; The jig (400) is provided with a plurality of product placement positions (410); The tapping mechanism (200) comprises a first lifting drive module (210), a mounting module (220) and a plurality of tapping modules (230), wherein the plurality of tapping modules (230) are arranged on the mounting module (220), the mounting module (220) is connected to the driving end of the first lifting drive module (210), and the plurality of tapping modules (230) respectively correspond to a plurality of product placement positions (410).

2. The semi-automatic tapping machine according to claim 1, characterized in that: The tapping module (230) comprises a transmission assembly (231) and a tapping tap (232), wherein the mounting end of the transmission assembly (231) is arranged on the mounting module (220), and the tapping tap (232) is connected to the transmission end of the transmission assembly (231).

3. The semi-automatic tapping machine according to claim 2, characterized in that: The invention also includes an oil supply mechanism (500), wherein the oil supply mechanism (500) includes an oil supply module (510) and multiple oil pipes (520), wherein the oil inlet ends of the multiple oil pipes (520) are connected to the oil supply module (510), and the oil outlet ends of the multiple oil pipes (520) are respectively directed toward the tapping taps (232) of the multiple tapping modules (230).

4. The semi-automatic tapping machine according to claim 3, characterized in that: An oil hole (411) is provided on the product placement position (410).

5. The semi-automatic tapping machine according to claim 3 or 4, characterized in that: It also includes a base plate (600), the turntable mechanism (100) is arranged on the base plate (600), and an oil collecting hole (610) is opened on the base plate (600).

6. The semi-automatic tapping machine according to claim 3, characterized in that: The turntable mechanism (100) comprises a rotating disk (110) and a rotating drive module (120), wherein the rotating disk (110) is connected to a driving end of the rotating drive module (120); The jig (400) is arranged on the rotating disk (110).

7. The semi-automatic tapping machine according to claim 6, characterized in that: The rotating disk (110) is made of aluminum, and a plurality of through holes (111) for reducing weight are provided on the rotating disk (110).

8. The semi-automatic tapping machine according to claim 1, characterized in that: The mounting module (220) comprises a mounting seat (221) and a plurality of connecting seats (222), wherein the mounting seat (221) is connected to the driving end of the first lifting driving module (210), and the plurality of connecting seats (222) are adjustably arranged on the mounting seat (221); The plurality of connection seats (222) are respectively connected to the plurality of tapping modules (230).

9. The semi-automatic tapping machine according to claim 8, characterized in that: The installation module (220) further includes a slide rail (223), and the slide rail (223) is distributed along the driving direction of the first lifting drive module (210); The mounting seat (221) is slidably connected to the slide rail (223).

10. The semi-automatic tapping machine according to claim 1, characterized in that: The material receiving mechanism (300) comprises a first transverse driving module (310), a second lifting driving module (320) and a material receiving module (330), wherein the material receiving module (330) is connected to the driving end of the second lifting driving module (320), and the second lifting driving module (320) is connected to the driving end of the first transverse driving module (310); The material receiving module (330) includes a plurality of material receiving components, and the plurality of material receiving components respectively correspond to a plurality of product placement positions (410).

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