Automatic forming device for fuse tube lead cap
By designing an automatic forming device for fuse tube lead caps and using components such as sliding grooves, guide rails, movable plates, and splints, the automatic crimping of fuse tubes and lead caps is achieved, which solves the problems of low efficiency, high cost, and easy damage to fuse tubes in the existing technology, and realizes efficient and safe automated processing.
Patent Information
- Application Number
- CN202422644134.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-31
AI Technical Summary
In the prior art, the processing and installation of fuse tubes and lead caps are inefficient, costly, and quality is affected by human factors, and manual operation can easily damage the fuse tube.
An automatic forming device for fuse tube lead caps is designed, which includes an accessory placement mechanism and a crimping and fixing mechanism. Components such as sliding grooves, guide rails, movable plates, clamping plates, rubber pads, and hydraulic rods are used to achieve automatic crimping of fuse tubes and lead caps. Buffer springs and movable blocks absorb the impact force during crimping to protect the fuse tube.
The invention realizes the efficient and tight connection between the fuse tube and the lead cap, improves the production efficiency, reduces the influence of human factors, protects the fragile fuse tube from damage, and improves the processing quality and safety.
Smart Images

Figure CN223325803U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field related to the processing of fuse lead caps, and in particular to an automatic forming device for fuse lead caps. Background Art
[0002] During the processing of fuses and lead caps, lead caps need to be installed at both ends of the fuse to ensure the stability and safety of the electrical connection. By extrusion, the lead caps can be tightly fixed to the ends of the fuse to prevent poor contact or short circuit problems caused by looseness or vibration, improve the efficiency of current transmission, and enhance the reliability and durability of the fuse in the circuit, thereby effectively protecting the circuit from damage caused by excessive current and ensuring the safe and stable operation of the entire electrical system.
[0003] The existing technology usually requires manual operation when processing and installing fuses and lead caps. This includes accurately placing the lead caps on both ends of the fuse and squeezing them using specific tools or techniques to ensure a tight connection between them. Although manual operation can meet processing requirements to a certain extent, it often has limitations such as low efficiency, high cost, and processing quality affected by human factors.
[0004] In addition, when processing and installing the fuse tube and lead cap, especially when squeezing the lead cap, a certain amount of force needs to be applied to ensure the tightness of the connection, which increases the risk of damage to the fuse tube. The glass fuse tube is relatively fragile and can be easily squeezed by external force, causing cracks, breakage and other problems. This will not only destroy the integrity of the fuse tube, but also affect its normal electrical performance and safety protection function.
[0005] Therefore, we make improvements to this and propose an automatic forming device for fuse lead caps. Utility Model Content
[0006] In view of the deficiencies in the prior art, the utility model provides an automatic forming device for a fuse lead cap, which solves the problems mentioned in the background art.
[0007] In order to achieve the above-mentioned purpose of the utility model, the utility model provides the following technical solutions:
[0008] The invention provides an automatic forming device for fuse lead cap to solve the above problems.
[0009] The specific application is as follows:
[0010] The utility model comprises a base, wherein a sliding groove is provided on the upper surface of the base, and a guide rail is fixedly installed inside the sliding groove, and a movable plate is slidably connected to the upper side of the guide rail inside the sliding groove, an accessory placement mechanism is provided on the upper surface of the movable plate, and a push handle is fixedly installed on the upper surface of the movable plate, a fixing box is fixedly installed on the upper surface of the base, and a crimping fixing mechanism is provided inside the fixing box;
[0011] The accessory placement mechanism includes a base plate, and the base plate is fixedly mounted on the upper surface of the movable plate. Connecting grooves are provided on both side surfaces of the base plate, and a slider is slidably connected to the inside of the connecting groove. A tension spring is fixedly mounted between one side surface of the slider and the inner wall of the connecting groove, and a splint is fixedly mounted on the other side surface of the slider. A fuse is placed between the two splints, and rubber pads are fixedly mounted on one side surface of the two splints.
[0012] As the preferred technical solution of the present application, placement blocks are provided on both sides of the base plate, and placement grooves are provided on the surfaces of the placement blocks, and lead caps are placed inside the placement grooves. A limiting block is fixedly installed on the lower surface of the placement block, and two limiting grooves are provided on the upper surface of the movable plate, and the connection between the limiting block and the limiting groove is a sliding connection.
[0013] As the preferred technical solution of the present application, fixed cylinders are fixedly installed on both side surfaces of the base plate, and a fixed rod is fixedly installed on one side surface of the placement block. The fixed cylinder is slidably connected to the fixed rod, and a return spring is fixedly installed between one end of the fixed rod and the inner wall of the fixed cylinder.
[0014] As the preferred technical solution of this application, the crimping fixing mechanism includes a mounting rod, and there are two mounting rods, and both mounting rods are fixedly installed inside the fixing box, and both ends of the mounting rod are slidably connected with an extrusion plate, and the extrusion plate is L-shaped.
[0015] As the preferred technical solution of the present application, a slide rod is fixedly installed on the upper ends of the two extrusion plates, a hydraulic rod is fixedly installed on the top of the fixed box, and a lifting plate is fixedly installed on the telescopic end of the hydraulic rod, and two protrusions are fixedly installed on one side surface of the lifting plate, and the two protrusions are slidably connected inside the slide rod.
[0016] As the preferred technical solution of this application, a groove is provided on one side surface of the extrusion plate, and a moving block is slidably connected inside the groove. A connecting rod is fixedly installed on one side surface of the moving block, and the connecting rod is slidably connected to the extrusion plate inside the groove.
[0017] As a preferred technical solution of the present application, a buffer spring is sleeved on the outside of the connecting rod, and the buffer spring is fixedly installed between the inner wall of the groove and one side surface of the moving block.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] In the scheme of this application:
[0020] 1. Through the use of the fitting placement mechanism, the fuse tube and the lead caps at both ends can be placed. Then, the placed fuse tube and lead caps can be efficiently crimped by the crimping fixing mechanism to ensure that the lead caps can be tightly fixed on both ends of the fuse tube, avoiding the limitations of manual operation such as low efficiency, high cost and processing quality affected by human factors.
[0021] 2. By setting the moving block, connecting rod and buffer spring, the moving block can move smoothly in the groove, and the connecting rod serves as a bridge between the moving block and the crimping plate, stably transmitting force. When the extrusion block moves for clamping, the moving block will contact the placement block, which will drive the buffer spring to deform, providing a key buffering effect for the entire crimping process, effectively absorbing the impact force generated during crimping, protecting the fragile fuse from damage, and also improving the accuracy and stability of crimping. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A schematic diagram of the three-dimensional structure of the automatic forming device for fuse lead caps provided in this application;
[0023] Figure 2 This is a three-dimensional structural diagram of the accessory placement mechanism of the automatic forming device for fuse lead caps provided in this application;
[0024] Figure 3 This is a schematic structural diagram of the cutaway bottom plate and fixing tube of the automatic forming device for fuse lead caps provided in this application;
[0025] Figure 4 A schematic structural diagram of a cross-section of the accessory placement mechanism of the automatic forming device for fuse lead caps provided in this application;
[0026] Figure 5 This is a schematic diagram of the structure inside the fixed box of the automatic forming device for fuse lead caps provided in this application;
[0027] Figure 6 This is a schematic diagram of the three-dimensional structure of the extrusion plate of the automatic forming device for the fuse lead cap provided in this application.
[0028] Indicated in the figure:
[0029] 1. Base; 2. Sliding groove; 3. Guide rail; 4. Moving plate; 5. Accessory placement mechanism; 501. Bottom plate; 502. Connecting groove; 503. Slider; 504. Tension spring; 505. Clamp; 506. Rubber pad; 507. Placement block; 508. Placement groove; 509. Limit block; 510. Limit groove; 511. Fixing cylinder; 512. Fixing rod; 513. Return spring; 6. Push handle; 7. Fixing box; 8. Crimping and fixing mechanism; 801. Mounting rod; 802. Extrusion plate; 803. Slide rod; 804. Hydraulic rod; 805. Lifting plate; 806. Bump; 807. Groove; 808. Moving block; 809. Connecting rod; 810. Buffer spring. DETAILED DESCRIPTION
[0030] To make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the examples described are only part of the embodiments of the present invention, not all of them.
[0031] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the claimed invention, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0032] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other.
[0033] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0034] In the description of this utility model, it should be noted that the terms "upper" and "lower" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or the orientations or positional relationships in which the utility model product is typically placed when in use, or the orientations or positional relationships commonly understood by those skilled in the art. Such terms are intended solely to facilitate the description of this utility model and to simplify the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" and the like are used solely to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0035] In order to solve the technical problems in the background technology, the following automatic forming device for fuse lead cap is provided:
[0036] Combine Figure 1 - Figure 6 As shown, the utility model provides an automatic forming device for fuse lead caps, including a base 1, a sliding groove 2 is opened on the upper surface of the base 1, and a guide rail 3 is fixedly installed inside the sliding groove 2, and a movable plate 4 is slidably connected to the upper side of the guide rail 3 inside the sliding groove 2, an accessory placement mechanism 5 is provided on the upper surface of the movable plate 4, and a pusher 6 is fixedly installed on the upper surface of the movable plate 4, a fixing box 7 is fixedly installed on the upper surface of the base 1, and a crimping fixing mechanism 8 is provided inside the fixing box 7; the accessory placement mechanism Structure 5 includes a base plate 501, and the base plate 501 is fixedly mounted on the upper surface of the movable plate 4. Connecting grooves 502 are provided on both side surfaces of the base plate 501, and a slider 503 is slidably connected inside the connecting groove 502. A tension spring 504 is fixedly mounted between one side surface of the slider 503 and the inner wall of the connecting groove 502, and a splint 505 is fixedly mounted on the other side surface of the slider 503. A fuse is placed between the two splints 505, and a rubber pad 506 is fixedly mounted on one side surface of the two splints 505.
[0037] In this embodiment, the precise fit between the sliding groove 2 and the guide rail 3 on the base 1 and the movable plate 4 slidably connected to the upper side of the guide rail 3 in the sliding groove 2 achieves stable horizontal displacement of the accessory placement mechanism 5. The accessory placement mechanism 5 comprises a bottom plate 501 fixedly mounted on the upper surface of the movable plate 4. Both sides of the bottom plate 501 are provided with connecting grooves 502. The sliding blocks 503 slidably connected in the connecting grooves 502 maintain a certain tension under the action of the tension spring 504, so that the two clamping plates 505 can clamp the fuse placed therebetween. At the same time, the rubber pad 506 fixedly mounted on one side of the clamping plate 505 can further enhance the clamping stability and the protection of the fuse, effectively avoiding damage to the fuse during the clamping and fixing process.
[0038] In addition, a fixing box 7 is fixedly installed on the base 1, and a crimping fixing mechanism 8 is provided inside the fixing box 7. The crimping fixing mechanism 8 works in conjunction with the accessory placement mechanism 5 to achieve accurate and efficient automatic forming operations on the fuse lead cap.
[0039] refer to Figure 1 - Figure 4 Based on the above embodiment, in order to place the lead cap, this embodiment provides the following design:
[0040] As a preferred embodiment, placement blocks 507 are provided on both sides of the base plate 501, and a placement groove 508 is provided on the surface of the placement block 507, and a lead cap is placed inside the placement groove 508. A limiting block 509 is fixedly installed on the lower surface of the placement block 507, and two limiting grooves 510 are provided on the upper surface of the movable plate 4, and the connection between the limiting block 509 and the limiting groove 510 is a sliding connection.
[0041] In this embodiment, placement blocks 507 are provided on both sides of the base plate 501, and placement grooves 508 are provided on the surfaces of the placement blocks 507 to ensure accurate placement of the lead caps before processing. At the same time, limit blocks 509 are fixedly installed on the lower surfaces of the placement blocks 507. These limit blocks 509 form a sliding connection with the two limit grooves 510 provided on the upper surface of the movable plate 4 and provide precise positioning, so that the placement blocks 507 can slide stably on the movable plate 4, avoiding misalignment caused by movement or vibration, which may affect the connection effect of the fuse lead caps.
[0042] When the lead caps on both sides are installed and connected, the placement blocks 507 on both sides can slide simultaneously to squeeze the lead caps to complete the installation of the lead caps.
[0043] refer to Figure 1 - Figure 4 On the basis of the above embodiment, in order to be able to reset the placement block 507 after the extrusion is completed, this embodiment provides the following design:
[0044] As a preferred embodiment, a fixed cylinder 511 is fixedly installed on both side surfaces of the base plate 501, and a fixed rod 512 is fixedly installed on one side surface of the placement block 507. The fixed cylinder 511 is slidingly connected to the fixed rod 512, and a return spring 513 is fixedly installed between one end of the fixed rod 512 and the inner wall of the fixed cylinder 511.
[0045] In this embodiment: a fixing cylinder 511 is fixedly installed on both side surfaces of the base plate 501, and a fixing rod 512 slidably connected to the fixing cylinder 511 is fixedly installed on one side surface of the placement block 507, and a reset spring 513 is fixedly installed between one end of the fixing rod 512 and the inner wall of the fixing cylinder 511. After the crimping operation of the lead cap is completed by the crimping fixing mechanism 8, the placement block 507 can automatically reset under the elastic force of the reset spring 513, which is convenient for repeated use and does not require manual adjustment, greatly saving operation time and improving production efficiency.
[0046] refer to Figure 5 and Figure 6 On the basis of the above embodiment, in order to squeeze the placement blocks 507 on both sides, this embodiment provides the following design:
[0047] As a preferred embodiment, the crimping fixing mechanism 8 includes a mounting rod 801, and two mounting rods 801 are provided, and both mounting rods 801 are fixedly installed inside the fixing box 7, and both ends of the mounting rod 801 are slidably connected with an extrusion plate 802, and the extrusion plate 802 is set in an L shape.
[0048] In this embodiment: the crimping fixing mechanism 8 includes two mounting rods 801 fixedly installed inside the fixing box 7. The two mounting rods 801 serve as supports and guides to ensure the stability of the extrusion operation. Both ends of each mounting rod 801 are slidably connected to an L-shaped extrusion plate 802. The L-shaped design can avoid affecting the leads on the surface of the copper cap. When the extrusion plates 802 on both sides move relative to each other, they can squeeze the placement blocks 507 on both sides to complete the automatic crimping operation.
[0049] refer to Figure 5 On the basis of the above embodiment, in order to drive the placement blocks 507 on both sides to move and extrude, this embodiment provides the following design:
[0050] As a preferred embodiment, the upper ends of the two extrusion plates 802 are fixedly installed with a slide rod 803, the top of the fixed box 7 is fixedly installed with a hydraulic rod 804, and the telescopic end of the hydraulic rod 804 is fixedly installed with a lifting plate 805, and two protrusions 806 are fixedly installed on the one side surface of the lifting plate 805, and the two protrusions 806 are both slidably connected inside the slide rod 803.
[0051] In this embodiment: the upper ends of the two extrusion plates 802 are fixedly installed with a slide rod 803, and the slide rod 803 provides a stable guiding effect for the extrusion plates 802. At the same time, a hydraulic rod 804 is fixedly installed on the top of the fixed box 7, and its telescopic end is connected to the lifting plate 805. Two protrusions 806 are designed on one side surface of the lifting plate 805. The two protrusions 806 can be slidably connected inside the slide rod 803. When the hydraulic rod 804 pushes the lifting plate 805 to move up and down, the slide rod 803 and the extrusion plate 802 will be driven to move accordingly through the protrusions 806 on the surface, thereby realizing the movement and extrusion of the placement block 507.
[0052] refer to Figure 5 and Figure 6 On the basis of the above embodiment, in order to protect the fuse tube when the lead cap is squeezed and avoid damage to the fuse tube caused by excessive pressure, this embodiment provides the following design:
[0053] As a preferred embodiment, a groove 807 is provided on one side surface of the extrusion plate 802, and a moving block 808 is slidably connected inside the groove 807. A connecting rod 809 is fixedly installed on one side surface of the moving block 808, and the connecting rod 809 is slidably connected to the extrusion plate 802 inside the groove 807.
[0054] In this embodiment: a groove 807 is opened on one side surface of the extrusion plate 802, and a moving block 808 is slidably connected inside the groove 807. A connecting rod 809 is fixedly installed on one side surface of the moving block 808. The connecting rod 809 maintains a sliding connection with the extrusion plate 802 inside the groove 807. When the extrusion plate 802 moves for extrusion, the moving block 808 and the parts connected thereto can serve as a buffer area, effectively dispersing and absorbing part of the pressure, thereby protecting the fuse located thereunder from the impact of excessive pressure.
[0055] As a preferred embodiment, a buffer spring 810 is sleeved on the exterior of the connecting rod 809 , and the buffer spring 810 is fixedly installed between the inner wall of the groove 807 and a side surface of the moving block 808 .
[0056] In this embodiment: the buffer spring 810 is fixedly installed between the inner wall of the groove 807 and the side surface of the moving block 808. When the extrusion plate 802 moves to squeeze the placement block 507, the moving block 808 will move inside the groove 807 under the guidance of the connecting rod 809, and compress the buffer spring 810 to deform. The buffer spring 810 can effectively absorb and disperse the pressure from the extrusion plate 802 through its own elastic force, thereby further reducing the direct impact on the fuse tube and improving the safety of the fuse tube during the crimping process.
[0057] The above is the working process of the entire device, and the contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.
[0058] The above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. Although this specification has described the present invention in detail with reference to the above embodiments, the present invention is not limited to the above specific implementation methods. Therefore, any modification or equivalent replacement of the present invention; and all technical solutions and improvements thereof that do not depart from the spirit and scope of the present invention are included in the scope of the claims of the present invention.
Claims
1. An automatic forming device for a fuse lead cap, comprising a base (1), characterized in that: The upper surface of the base (1) is provided with a sliding groove (2), and a guide rail (3) is fixedly installed inside the sliding groove (2), and a movable plate (4) is slidably connected to the upper side of the guide rail (3) inside the sliding groove (2), and an accessory placement mechanism (5) is provided on the upper surface of the movable plate (4), and a push handle (6) is fixedly installed on the upper surface of the movable plate (4), and a fixing box (7) is fixedly installed on the upper surface of the base (1), and a crimping fixing mechanism (8) is provided inside the fixing box (7); The accessory placement mechanism (5) comprises a base plate (501), and the base plate (501) is fixedly mounted on the upper surface of the movable plate (4); both sides of the base plate (501) are provided with connecting grooves (502), and a slider (503) is slidably connected inside the connecting groove (502); a tension spring (504) is fixedly mounted between one side surface of the slider (503) and the inner wall of the connecting groove (502), and a clamping plate (505) is fixedly mounted on the other side surface of the slider (503); a safety tube is placed between the two clamping plates (505), and a rubber pad (506) is fixedly mounted on one side surface of the two clamping plates (505).
2. The automatic forming device for fuse lead caps according to claim 1, characterized in that: Placement blocks (507) are provided on both sides of the bottom plate (501), and a placement groove (508) is provided on the surface of the placement block (507), and a lead cap is placed inside the placement groove (508). A limit block (509) is fixedly installed on the lower surface of the placement block (507), and two limit grooves (510) are provided on the upper surface of the movable plate (4), and the connection between the limit block (509) and the limit groove (510) is a sliding connection.
3. The automatic forming device for fuse lead caps according to claim 2, characterized in that: A fixing cylinder (511) is fixedly mounted on both side surfaces of the bottom plate (501), and a fixing rod (512) is fixedly mounted on one side surface of the placement block (507). The fixing cylinder (511) is slidably connected to the fixing rod (512), and a return spring (513) is fixedly mounted between one end of the fixing rod (512) and the inner wall of the fixing cylinder (511).
4. The automatic forming device for fuse lead caps according to claim 1, characterized in that: The crimping fixing mechanism (8) comprises a mounting rod (801), and two mounting rods (801) are provided, and both mounting rods (801) are fixedly installed inside the fixing box (7), and both ends of the mounting rod (801) are slidably connected to an extrusion plate (802), and the extrusion plate (802) is arranged in an L shape.
5. The automatic forming device for fuse lead caps according to claim 4, characterized in that: The upper ends of the two extrusion plates (802) are fixedly mounted with a slide rod (803), the top of the fixed box (7) is fixedly mounted with a hydraulic rod (804), and the telescopic end of the hydraulic rod (804) is fixedly mounted with a lifting plate (805), and two protrusions (806) are fixedly mounted on one side surface of the lifting plate (805), and the two protrusions (806) are both slidably connected inside the slide rod (803).
6. The automatic forming device for fuse lead caps according to claim 4, characterized in that: A groove (807) is provided on one side surface of the extrusion plate (802), and a moving block (808) is slidably connected inside the groove (807). A connecting rod (809) is fixedly mounted on one side surface of the moving block (808), and the connecting rod (809) is slidably connected to the extrusion plate (802) inside the groove (807).
7. The automatic forming device for fuse lead caps according to claim 6, characterized in that: The outer sleeve of the connecting rod (809) is provided with a buffer spring (810), and the buffer spring (810) is fixedly installed between the inner wall of the groove (807) and a side surface of the moving block (808).