Self-adaptive pressing device for metal surface polishing
The clamping force is automatically adjusted by the laser displacement sensor and the hydraulic system, which solves the problem that the existing metal polishing device cannot adjust the clamping force, realizes adaptive polishing, and improves the polishing quality.
Patent Information
- Application Number
- CN202422678748.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-04
AI Technical Summary
Existing metal polishing devices are unable to adjust the pressing force according to the actual conditions of the workpiece surface, resulting in uneven polishing, surface scratches and poor polishing effects.
A laser displacement sensor is used to detect the surface flatness of the workpiece. The hydraulic cylinder and electric telescopic rod are combined to automatically adjust the pressing force. The polishing process is carried out through the drive motor and abrasive roller to achieve adaptive pressing.
The clamping force is automatically adjusted according to the actual surface conditions of the workpiece, thus avoiding uneven polishing and surface scratches and improving the polishing effect.
Smart Images

Figure CN223326110U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of metal polishing, in particular to a self-adaptive pressing device for metal surface polishing. Background Art
[0002] Polishing refers to a processing method that uses mechanical, chemical and electrochemical effects to reduce the surface roughness of a workpiece to obtain a bright and flat surface. It is a modification process of the workpiece surface using polishing tools and abrasive particles or other polishing media. Polishing cannot improve the dimensional accuracy or geometric shape accuracy of the workpiece, but aims to obtain a smooth surface or mirror gloss.
[0003] The existing utility model with authorization announcement number CN213917739U discloses a metal surface polishing device, including a base, with limited sliding holes on both sides of the top of the base, a pull rod fixedly connected to the top of the inner cavity of the base, a motor fixedly connected to the bottom of the pull rod, a gear fixedly connected to the output shaft of the motor, a first tooth plate and a second tooth plate engaged with the top and bottom of the gear respectively, a movable rod fixedly connected to one side of the first tooth plate and the second tooth plate, the top of the movable rod extends to the outside of the limited sliding hole, and is fixedly connected to a splint.
[0004] By adopting the above technical solution, the gear is driven to rotate by the output shaft of the motor, and the gear meshes with the teeth on the surface of the first tooth plate and the second tooth plate, thereby driving the first tooth plate and the second tooth plate to move. The movement of the first tooth plate and the second tooth plate drives the movable rod and the clamping plate to move, and the clamping plate fixes the workpiece, which solves the problem that the existing polishing device lacks fixation of the workpiece, so the workpiece will be displaced during the polishing process, which not only reduces the polishing efficiency but is also more dangerous. However, the above technical solution can only fix the metal workpiece through the clamping plate, and cannot adjust the clamping force according to the actual situation of the metal surface. It is easy to cause uneven polishing, surface scratches and poor polishing effect due to excessive or insufficient pressure.
[0005] Therefore, those skilled in the art provide a metal surface polishing adaptive pressing device to solve the problems raised in the above background technology. Utility Model Content
[0006] The purpose of the utility model is to provide a metal surface polishing adaptive pressing device to solve the problems raised in the above background technology.
[0007] To achieve the above objectives, the present invention provides the following technical solutions:
[0008] A metal surface polishing adaptive pressing device comprises a bottom plate, and a pressing mechanism is arranged above the bottom plate;
[0009] The clamping mechanism includes two fixed blocks, the inner wall of each fixed block is fixedly connected to a first electric telescopic rod, the telescopic ends of the two first electric telescopic rods are commonly fixedly connected to a placement plate, the upper surface of the base plate is respectively fixedly connected to a control panel, a hydraulic cylinder and a fixed plate, the telescopic end of the hydraulic cylinder is fixedly connected to a buffer block, the upper surface of the placement plate is fixedly connected to two support plates, the inner wall of each support plate is threadedly connected to a threaded rod, the outer surface of each threaded rod is fixedly connected to a first bearing, the ends of the two first bearings close to each other are fixedly connected to a movable splint, and the inner wall of the fixed plate is fixedly connected to a second An electric telescopic rod, the telescopic end of the second electric telescopic rod is fixedly connected to a sliding plate, the bottom surface of the sliding plate is fixedly connected to a support frame and two fixed frames, the inner wall of each fixed frame is fixedly connected to a second bearing, the inner rings of the two second bearings are commonly fixedly connected to a grinding roller, the outer surface of the support frame is fixedly connected to a drive motor, the outer surface of the output end of the drive motor is fixedly connected to the inner ring of one of the second bearings, the front face of the fixed plate is fixedly connected to a laser displacement sensor, and the control panel is electrically connected to the first electric telescopic rod, the second electric telescopic rod, the hydraulic cylinder, the drive motor and the laser displacement sensor respectively through wires.
[0010] As a further solution of the present invention: a reinforcement frame is fixedly connected to the outer surface of the control panel, and the bottom surface of the reinforcement frame is fixedly connected to the upper surface of the bottom plate.
[0011] As a further solution of the present invention: the outer surface of each of the first electric telescopic rods is fixedly connected to a protective seat, and the bottom surface of each of the protective seats is fixedly connected to the inner wall of the fixed block.
[0012] As a further solution of the present invention: a dustproof shell is fixedly connected to the outer surface of the hydraulic cylinder, and the bottom surface of the dustproof shell is fixedly connected to the upper surface of the bottom plate.
[0013] As a further solution of the present invention: the outer surface of the second electric telescopic rod is fixedly connected to a protective shell, and the upper surface of the protective shell is fixedly connected to the inner wall of the fixing plate.
[0014] As a further solution of the present invention: a protection box is fixedly connected to the outer surface of the driving motor, and the upper surface of the protection box is fixedly connected to the bottom surface of the sliding plate.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] The utility model can fix and clamp the metal workpiece by providing a placement plate, a threaded rod, a support plate, a first bearing and a movable clamping plate, thereby playing a role of fixed limit. The height of the clamped metal workpiece can be adjusted by the first electric telescopic rod. The flatness of the surface of the metal workpiece can be detected and adjusted easily by providing a laser displacement sensor, a hydraulic cylinder, a buffer block, a second electric telescopic rod and a sliding plate, thereby achieving the purpose of automatic adjustment. The surface of the metal workpiece can be polished by driving the motor, the fixed frame, the second bearing and the grinding roller, thereby enhancing the applicability of the device and effectively avoiding the problem that the pressing force cannot be adjusted according to the actual situation of the metal surface, and uneven polishing, surface scratches and poor polishing effect can be easily caused by excessive or insufficient pressure. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall three-dimensional structure of a metal surface polishing adaptive pressing device;
[0018] Figure 2 A schematic diagram of the three-dimensional structure of a support plate in a metal surface polishing adaptive pressing device;
[0019] Figure 3 A schematic diagram of the three-dimensional structure of a placement plate in a metal surface polishing adaptive pressing device;
[0020] Figure 4 A schematic diagram of the three-dimensional structure of a buffer block in a metal surface polishing adaptive pressing device;
[0021] Figure 5 A schematic diagram of the three-dimensional structure of a movable splint in a metal surface polishing adaptive pressing device;
[0022] Figure 6 A schematic diagram of the three-dimensional structure of a laser displacement sensor in a metal surface polishing adaptive pressing device;
[0023] Figure 7 A schematic diagram of the three-dimensional structure of an abrasive roller in a metal surface polishing adaptive pressing device;
[0024] Figure 8 This is a schematic diagram of the three-dimensional structure of a drive motor in a metal surface polishing adaptive pressing device.
[0025] In the figure: 1. Base plate; 2. Clamping mechanism; 201. Fixed block; 202. Placement plate; 203. Control panel; 204. Sliding plate; 205. Fixed plate; 206. Support plate; 207. First electric telescopic rod; 208. Hydraulic cylinder; 209. Buffer block; 210. Threaded rod; 211. Movable splint; 212. First bearing; 213. Laser displacement sensor; 214. Fixed frame; 215. Sanding roller; 216. Second electric telescopic rod; 217. Second bearing; 218. Drive motor; 219. Support frame; 3. Reinforcement frame; 4. Protective seat; 5. Dustproof cover; 6. Protective box; 7. Protective shell. DETAILED DESCRIPTION
[0026] See also Figure 1-8 A metal surface polishing adaptive pressing device includes a base plate 1, a pressing mechanism 2 is arranged above the base plate 1, the pressing mechanism 2 includes two fixed blocks 201, the inner wall of each fixed block 201 is fixedly connected with a first electric telescopic rod 207, the telescopic ends of the two first electric telescopic rods 207 are commonly fixedly connected with a placement plate 202, the outer surface of each first electric telescopic rod 207 is fixedly connected with a protective seat 4, the bottom surface of each protective seat 4 is fixedly connected to the inner wall of the fixed block 201, and the first electric telescopic rod 207 can be protected by the protective seat 4, which plays a strong protective role and prevents it from being damaged by the outside world.
[0027] The upper surface of the base plate 1 is fixedly connected with a control panel 203, a hydraulic cylinder 208 and a fixed plate 205, respectively. The telescopic end of the hydraulic cylinder 208 is fixedly connected with a buffer block 209. The upper surface of the placement plate 202 is fixedly connected with two support plates 206. The inner wall of each support plate 206 is threadedly connected with a threaded rod 210. The outer surface of each threaded rod 210 is fixedly connected with a first bearing 212. The outer surface of the control panel 203 is fixedly connected with a reinforcement frame 3. The bottom surface of the reinforcement frame 3 is fixedly connected to the upper surface of the base plate 1. The control panel 203 and the base plate 1 can be fixed by the reinforcement frame 3 to enhance the stability of the device and prevent its position from being offset and unstable.
[0028] The ends of the two first bearings 212 that are close to each other are fixedly connected to a movable splint 211, the inner wall of the fixed plate 205 is fixedly connected to the second electric telescopic rod 216, the telescopic end of the second electric telescopic rod 216 is fixedly connected to the sliding plate 204, the bottom surface of the sliding plate 204 is fixedly connected to the support frame 219 and the two fixed frames 214, the outer surface of the hydraulic cylinder 208 is fixedly connected to the dustproof shell 5, the bottom surface of the dustproof shell 5 is fixedly connected to the upper surface of the base plate 1, and the dustproof shell 5 can protect the hydraulic cylinder 208 to prevent external dust from affecting it and reducing its service life.
[0029] The inner wall of each fixing frame 214 is fixedly connected to a second bearing 217, and the inner rings of the two second bearings 217 are commonly fixedly connected to a grinding roller 215. The outer surface of the support frame 219 is fixedly connected to a drive motor 218, and the outer surface of the output end of the drive motor 218 is fixedly connected to the inner ring of one of the second bearings 217. The outer surface of the second electric telescopic rod 216 is fixedly connected to a protective shell 7, and the upper surface of the protective shell 7 is fixedly connected to the inner wall of the fixing plate 205. The protective shell 7 can protect the second electric telescopic rod 216, which has a strong protective effect and effectively avoids the problem of external interference during operation.
[0030] A laser displacement sensor 213 is fixedly connected to the front of the fixed plate 205. The control panel 203 is electrically connected to the first electric telescopic rod 207, the second electric telescopic rod 216, the hydraulic cylinder 208, the drive motor 218 and the laser displacement sensor 213 through wires. The outer surface of the drive motor 218 is fixedly connected to a protective box 6. The upper surface of the protective box 6 is fixedly connected to the bottom surface of the sliding plate 204. The protective box 6 can protect the drive motor 218 and effectively prevent it from being damaged during use.
[0031] The working principle of the present invention is as follows: when in use, the metal workpiece is first placed on the placement plate 202, and the first bearing 212 is driven to move by rotating the threaded rod 210, and then the movable clamping plate 211 is driven to move, so that the metal workpiece on the placement plate 202 can be fixed and clamped, and the area to be polished can be adjusted and moved below the grinding roller 215. When it is necessary to polish it, the telescopic end of the second electric telescopic rod 216 is extended to drive the sliding plate 204 to move downward, and then the grinding roller 215 is driven to move downward, and then the output end of the driving motor 218 is rotated to drive the metal workpiece. The inner ring of the second bearing 217 is driven to rotate, which in turn can drive the grinding roller 215 to rotate, thereby polishing the metal workpiece. When the laser displacement sensor 213 detects a change in the surface flatness of the metal workpiece, it can transmit the detected data to the control panel 203, and then control the telescopic end of the hydraulic cylinder 208 to extend, driving the buffer block 209 to move upward, thereby applying pressure to the metal workpiece to achieve the purpose of automatic clamping, which can effectively avoid the problem of being unable to adjust the clamping force according to the actual situation of the metal surface, which is easy to cause uneven polishing, surface scratches and poor polishing effect due to excessive or insufficient pressure.
[0032] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A metal surface polishing adaptive pressing device, comprising a base plate (1), characterized in that: A pressing mechanism (2) is provided above the bottom plate (1); The clamping mechanism (2) comprises two fixed blocks (201), the inner wall of each fixed block (201) is fixedly connected to a first electric telescopic rod (207), the telescopic ends of the two first electric telescopic rods (207) are fixedly connected to a placement plate (202), the upper surface of the bottom plate (1) is fixedly connected to a control panel (203), a hydraulic cylinder (208) and a fixed plate (205), the telescopic end of the hydraulic cylinder (208) is fixedly connected to a buffer block (209), the upper surface of the placement plate (202) is fixedly connected to two support plates (206), the inner wall of each support plate (206) is threadedly connected to a threaded rod (210), the outer surface of each threaded rod (210) is fixedly connected to a first bearing (212), the ends of the two first bearings (212) close to each other are fixedly connected to a movable splint (211), the inner wall of the fixed plate (205) is fixedly connected to a second electric telescopic rod (203 ... The invention relates to a rod (216), the telescopic end of the second electric telescopic rod (216) is fixedly connected to a sliding plate (204), the bottom surface of the sliding plate (204) is fixedly connected to a support frame (219) and two fixed frames (214), the inner wall of each fixed frame (214) is fixedly connected to a second bearing (217), the inner rings of the two second bearings (217) are fixedly connected to a grinding roller (215), the outer surface of the support frame (219) is fixedly connected to a driving motor (218), the outer surface of the output end of the driving motor (218) is fixedly connected to the inner ring of one of the second bearings (217), the front surface of the fixed plate (205) is fixedly connected to a laser displacement sensor (213), and the control panel (203) is electrically connected to the first electric telescopic rod (207), the second electric telescopic rod (216), the hydraulic cylinder (208), the driving motor (218) and the laser displacement sensor (213) through wires.
2. The metal surface polishing adaptive pressing device according to claim 1, characterized in that: The outer surface of the control panel (203) is fixedly connected to a reinforcement frame (3), and the bottom surface of the reinforcement frame (3) is fixedly connected to the upper surface of the bottom plate (1).
3. The metal surface polishing adaptive pressing device according to claim 1, characterized in that: The outer surface of each first electric telescopic rod (207) is fixedly connected to a protective seat (4), and the bottom surface of each protective seat (4) is fixedly connected to the inner wall of the fixed block (201).
4. The metal surface polishing adaptive pressing device according to claim 1, characterized in that: The outer surface of the hydraulic cylinder (208) is fixedly connected to a dustproof shell (5), and the bottom surface of the dustproof shell (5) is fixedly connected to the upper surface of the bottom plate (1).
5. The metal surface polishing adaptive pressing device according to claim 1, characterized in that: The outer surface of the second electric telescopic rod (216) is fixedly connected to a protective shell (7), and the upper surface of the protective shell (7) is fixedly connected to the inner wall of the fixing plate (205).
6. The metal surface polishing adaptive pressing device according to claim 1, characterized in that: The outer surface of the driving motor (218) is fixedly connected to a protection box (6), and the upper surface of the protection box (6) is fixedly connected to the bottom surface of the sliding plate (204).
Citation Information
Patent Citations
Metal surface polishing device
CN213917739U