Double-station rotary table type shot blasting machine

The high-pressure airflow drives the turntable to rotate and utilizes the inclined plate and inclined tube design to solve the problem of dust residue, achieve efficient workpiece cleaning and replacement, and improve production efficiency.

CN223326160UActive Publication Date: 2025-09-12QINGDAO HONGLIN INTELLIGENT MASCH TECH CO LTD
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Patent Information

Application Number
CN202422749172.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-12
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

The existing double-station rotary table shot blasting machine is prone to dust residue during shot blasting, which affects the efficiency of workpiece replacement.

Method used

High-pressure airflow is used to blow the force-bearing plate to drive the turntable to rotate. Combined with the inclined plate and inclined tube design, efficient dust cleaning is achieved, and dust is discharged through the filter holes to prevent dust from accumulating at the bottom of the workpiece.

Benefits of technology

It improves the workpiece replacement efficiency, enhances the dust cleaning effect and efficiency, and ensures the comprehensiveness and uniformity of workpiece surface cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a double-station rotary table type shot blasting machine which comprises a cleaning bin, two opposite sides of an opening of the cleaning bin are rotationally connected with two sealing doors, one side of each sealing door is fixedly connected with a supporting frame, the supporting frame is connected with a rotary table disc through a rotating piece, and the rotary table disc is fixedly connected with the cleaning bin. And a plurality of filtering holes are formed in the top side of the rotary table disc. The utility model relates to the technical field of rotary table type shot blasting machines. According to the double-station rotary table type shot blasting machine, when a workpiece is subjected to shot blasting, high-pressure air flow blows the stress plate to drive the rotary table disc to rotate so as to drive the workpiece to rotate, meanwhile, dust at the bottom of the workpiece can be directly blown by the high-pressure air flow through guiding of the inclined plate, and dust residues at the bottom of the workpiece are avoided; and therefore, the working steps of workers are increased, and the workpiece replacement efficiency is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of rotary table shot blasting machines, in particular to a double-station rotary table shot blasting cleaning machine. Background Art

[0002] The dual-station rotary table shot blasting machine is a surface treatment device that combines high efficiency, precision, and automation. Its dual-station design allows for seamless workpiece cleaning, significantly improving production efficiency and equipment utilization. Using a rotary table as the workpiece carrier, the machine is equipped with a highly efficient shot blaster and dust removal system, thoroughly removing scale, rust, oil, and impurities from the workpiece surface while enhancing surface hardness and fatigue resistance.

[0003] In the prior art, the working principle of the double-station rotary table shot blasting machine is based on the high-speed rotating shot blasting machine that shoots steel shots and other projectiles at high speed onto the surface of the workpiece. Through the impact and cutting action of the projectiles, the surface of the workpiece is cleaned and strengthened. In the double-station design, while one station is performing shot blasting, the other station can load and unload the workpiece, thereby achieving continuous operation and improving production efficiency. However, when driving the turntable to rotate, it is mainly driven by the motor and belt, so that the turntable rotates during shot blasting, and then drives the workpiece to rotate. However, during shot blasting, dust residue is easily left on the turntable and the workpiece. Therefore, when the staff takes out the workpiece, it takes a certain amount of time to remove the residual dust, which affects the efficiency of workpiece replacement. Utility Model Content

[0004] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a double-station rotary table shot blasting machine to solve the technical problems mentioned in the above background technology.

[0005] The above technical objectives of the present invention are achieved through the following technical solutions:

[0006] A double-station rotary table shot blasting machine includes a cleaning chamber, two closed doors are rotatably connected to two opposite sides of the opening of the cleaning chamber, one side of the closed door is fixedly connected to a support frame, a turntable is connected to the support frame via a rotating member, and a plurality of filter holes are opened on the top side of the turntable;

[0007] The rotating part includes a connecting rod, an annular tube, an inclined tube and a force plate. The connecting rod is fixedly connected to the middle part of the top side of the support frame, and the bottom side of the turntable is rotatably connected to the connecting rod. The annular tube is fixedly connected to the middle part of the top side of the support frame, and the axis of the annular tube and the axis of the connecting rod are collinearly arranged. There are several inclined tubes, and several of the inclined tubes are distributed in a circular array and connected to the top side of the annular tube. The force plate is fixedly installed on the bottom side of the turntable, and an air supply part is provided on the side of the closed door away from the support frame.

[0008] In a preferred example, the present invention can be further configured as follows: an inclined plate is connected to the bottom side of the turntable, the top side of the inclined plate is connected to the bottom side of the turntable, and the inclination angle of the inclined plate corresponds to the inclination angle of the inclined tube.

[0009] In a preferred example, the present invention can be further configured as follows: the air supply component includes an air pump, the air pump is fixedly connected to the side of the closed door away from the support frame, the output end of the air pump is connected to an output pipe, the end of the output pipe passes through the closed door and is connected to the annular tube.

[0010] In a preferred example, the present invention can be further configured as follows: there are a plurality of the force-bearing plates, and the force-bearing plates are distributed in a ring array.

[0011] In a preferred example, the present invention can be further configured as follows: there are a plurality of inclined plates, and the plurality of inclined plates are distributed in a ring array.

[0012] In a preferred example, the present invention can be further configured as follows: a plurality of supporting protrusions are fixedly connected to the top side wall of the turntable.

[0013] In summary, the present invention has at least one of the following beneficial technical effects:

[0014] 1. This dual-station rotary table shot blasting machine, when shot blasting a workpiece, drives the turntable to rotate by blowing high-pressure air onto the force-bearing plate, thereby driving the workpiece to rotate. At the same time, the inclined plate guides the high-pressure airflow to directly blow away the dust at the bottom of the workpiece, preventing dust residue from remaining on the bottom of the workpiece, thereby increasing the number of work steps for the staff and reducing the efficiency of workpiece replacement.

[0015] 2. This double-station turntable shot blasting machine is equipped with an inclined plate. When the airflow ejected from the inclined tube pushes the force-bearing plate to drive the turntable to rotate, the inclined plate will reach the position where the inclined tube ejects the airflow. The airflow will be directly sprayed onto the inclined surface of the inclined plate, thereby guiding the airflow to the filter holes through the inclined surface of the inclined plate, thereby increasing the intensity of the airflow blowing dust and thus improving the efficiency of dust cleaning;

[0016] 3. This double-station rotary table shot blasting machine, when it is necessary to drive the workpiece to rotate, starts the air pump, and the air pump will send high-pressure airflow into the annular tube through the output pipe. Then the annular tube will eject the airflow from the inclined tube, thereby directly blowing the force plate to drive the rotation of the turntable, achieving the effect of driving the workpiece to rotate and perform all-round shot blasting cleaning;

[0017] 4. This double-station turntable shot blasting machine is equipped with several force-bearing plates, so that when the inclined tube sprays out high-pressure airflow, it can blow multiple force-bearing plates at the same time, thereby improving the utilization rate of the high-pressure airflow, allowing the turntable to rotate stably, and avoiding the situation where when multiple inclined tubes spray high-pressure airflow, some of the airflow blown by the inclined tubes fails to impact the force-bearing plates, resulting in a reduction in the utilization rate of the high-pressure airflow and affecting the rotation of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 The utility model is a schematic diagram of the overall structure of a double-station rotary table shot blasting cleaning machine.

[0020] Figure 2 The utility model is a schematic diagram of the structure of the turntable of a double-station turntable shot blasting machine.

[0021] Figure 3 The utility model is a schematic diagram of the rotating part structure of a double-station rotary table shot blasting machine.

[0022] In the figure, 1. cleaning chamber; 2. closing door; 3. support frame; 4. turntable; 5. filter hole; 6. connecting rod; 7. annular pipe; 8. inclined pipe; 9. force plate; 10. air supply part; 11. inclined plate; 12. air pump; 13. output pipe; 14. support protrusion; 15. rotating part. DETAILED DESCRIPTION

[0023] The present invention will be described in further detail below with reference to the accompanying drawings.

[0024] Example:

[0025] Reference Figure 1-Figure 3The utility model discloses a double-station turntable shot blasting machine, comprising a cleaning chamber 1, two closed doors 2 are rotatably connected to the two opposite sides of the opening of the cleaning chamber 1, one side of the closed door 2 is fixedly connected to a support frame 3, a turntable 4 is connected to the support frame 3 through a rotating member 15, and a plurality of filter holes 5 are opened on the top side of the turntable 4;

[0026] The rotating part 15 includes a connecting rod 6, an annular tube 7, an inclined tube 8 and a force plate 9. The connecting rod 6 is fixedly connected to the middle part of the top side of the support frame 3, and the bottom side of the turntable plate 4 is rotatably connected to the connecting rod 6. The annular tube 7 is fixedly connected to the middle part of the top side of the support frame 3, and the axis of the annular tube 7 and the axis of the connecting rod 6 are collinearly arranged. There are several inclined tubes 8, and several of the inclined tubes 8 are distributed in a circular array and connected to the top side of the annular tube 7. The force plate 9 is fixedly installed on the bottom side of the turntable plate 4. An air supply part 10 is provided on the side of the closed door 2 away from the support frame 3.

[0027] The airflow that is blown to the top of turntable 4 is blocked by filter 5, and the airflow that is blown to the top of turntable 4 is blocked by filter 5, and the airflow that is blown to the top of turntable 4 is blocked by filter 5. The two airflows will pass through the filter hole 5 to the top of turntable 4, thereby ensuring that the airflow can blow away the residual dust above turntable 4, so that the dust generated during the cleaning of the workpiece can be directly prevented from accumulating on the bottom side of the workpiece, eliminating the need for secondary cleaning by the staff, thereby improving the efficiency of workpiece replacement.

[0028] In a further preferred embodiment of the present invention, Figure 2-3 As shown, the bottom side of the turntable 4 is connected to an inclined plate 11 , the top side of the inclined plate is connected to the bottom side of the turntable 4 , and the inclination angle of the inclined plate corresponds to the inclination angle of the inclined tube 8 .

[0029] In this embodiment, the inclined plate 11 is set, and when the airflow ejected from the inclined tube 8 pushes the force-bearing plate 9 to drive the turntable plate 4 to rotate, the inclined plate 11 will reach the position where the inclined tube 8 ejects the airflow, and the airflow will be directly sprayed onto the inclined surface of the inclined plate, thereby guiding the airflow to the filter hole 5 through the inclined surface of the inclined plate, thereby increasing the intensity of the airflow blowing dust, and thus improving the efficiency of dust cleaning.

[0030] In a further preferred embodiment of the present invention, Figure 1-3 As shown, the air supply component 10 includes an air pump 12, which is fixedly connected to the side of the closed door 2 away from the support frame 3. The output end of the air pump 12 is connected to an output pipe 13, and the end of the output pipe 13 passes through the closed door 2 and is connected to the annular tube 7.

[0031] In this embodiment, when it is necessary to drive the workpiece to rotate, the air pump 12 is started, and the air pump 12 will send the high-pressure airflow into the annular tube 7 through the output pipe 13. Then the annular tube 7 will eject the airflow from the inclined tube 8, thereby directly blowing the force-bearing plate 9 to drive the rotation of the turntable 4, thereby achieving the effect of driving the workpiece to rotate and perform all-round shot blasting cleaning.

[0032] In a further preferred embodiment of the present invention, Figure 3 As shown, there are a number of the force-bearing plates 9, and the force-bearing plates 9 are distributed in a ring array.

[0033] In this embodiment, a plurality of force-bearing plates 9 are provided, so that when the inclined tube 8 ejects high-pressure airflow, it can blow multiple force-bearing plates 9 at the same time, thereby improving the utilization rate of the high-pressure airflow, allowing the turntable plate 4 to rotate stably, and avoiding the situation where when multiple inclined tubes 8 eject high-pressure airflow, some of the airflow blown by the inclined tubes 8 fails to impact the force-bearing plates, resulting in a reduction in the utilization rate of the high-pressure airflow, affecting the rotation of the workpiece.

[0034] In a further preferred embodiment of the present invention, Figure 3 As shown, there are a number of inclined plates 11 , and the inclined plates 11 are distributed in a ring array.

[0035] In this embodiment, a number of inclined plates 11 are provided so that the plurality of inclined plates 11 can guide the airflow to the filter holes 5, thereby increasing the range of dust cleaning on the top of the turntable 4, so that the airflow can evenly clean the top side of the turntable 4 when cleaning the dust, thereby improving the uniformity of dust cleaning.

[0036] In a further preferred embodiment of the present invention, Figure 1 As shown, a number of supporting protrusions 14 are fixedly connected to the top side wall of the turntable plate 4 .

[0037] In this embodiment, since the workpiece is directly placed on the turntable disk 4 and is in direct contact with the top side of the turntable disk 4, it is easy for the workpiece to block the filter hole 5. Therefore, the support protrusion 14 is provided to support the workpiece so that a gap is left between the workpiece and the turntable disk 4, so that the airflow can be stably delivered between the workpiece and the turntable disk 4, thereby ensuring the dust cleaning effect.

[0038] The embodiments of this specific implementation method are all preferred embodiments of the present utility model, and are not intended to limit the scope of protection of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the scope of protection of the present utility model.

Claims

1. A double-station rotary table shot blasting machine, comprising a cleaning chamber (1), characterized in that: Two closed doors (2) are rotatably connected to two opposite sides of the opening of the cleaning chamber (1); a support frame (3) is fixedly connected to one side of the closed door (2); a turntable (4) is connected to the support frame (3) via a rotating member (15); and a plurality of filter holes (5) are provided on the top side of the turntable (4); The rotating member (15) includes a connecting rod (6), an annular tube (7), an inclined tube (8) and a force plate (9); the connecting rod (6) is fixedly connected to the middle of the top side of the support frame (3); the bottom side of the turntable (4) is rotatably connected to the connecting rod (6); the annular tube (7) is fixedly connected to the middle of the top side of the support frame (3); and the axis of the annular tube (7) and the axis of the connecting rod (6) are collinearly arranged; there are a number of the inclined tubes (8), and a number of the inclined tubes (8) are distributed in an annular array and connected to the top side of the annular tube (7); the force plate (9) is fixedly installed on the bottom side of the turntable (4); and an air supply member (10) is provided on the side of the closed door (2) away from the support frame (3).

2. A double-station rotary table shot blasting machine according to claim 1, characterized in that: The bottom side of the turntable (4) is connected to an inclined plate (11), the top side of the inclined plate is connected to the bottom side of the turntable (4), and the inclined angle of the inclined plate corresponds to the inclined angle of the inclined tube (8).

3. A double-station rotary table shot blasting machine according to claim 2, characterized in that: The air supply member (10) includes an air pump (12), which is fixedly connected to a side of the closed door (2) away from the support frame (3), and an output end of the air pump (12) is connected to an output pipe (13), and an end of the output pipe (13) passes through the closed door (2) and is connected to the annular pipe (7).

4. A double-station rotary table shot blasting machine according to claim 3, characterized in that: There are a number of the force-bearing plates (9), and the force-bearing plates (9) are distributed in a ring array.

5. A double-station rotary table shot blasting machine according to claim 4, characterized in that: There are a number of the inclined plates (11), and the plurality of inclined plates (11) are distributed in a ring array.

6. A double-station rotary table shot blasting machine according to claim 5, characterized in that: A plurality of supporting protrusions (14) are fixedly connected to the top side wall of the turntable plate (4).