Tool clamp for automobile air escape valve

The servo motor-driven rotating shaft and turntable system, combined with the horizontal spiral guide rail and arc-shaped extrusion groove, solves the problem of poor clamping adaptability of different types of relief valves, and realizes efficient clamping and processing in multi-position processing.

CN223326227UActive Publication Date: 2025-09-12FUZHOU JINGRUI MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202422746684.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-09-12
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

Existing automobile deflation valve fixtures need to be replaced with different types of equipment when clamping deflation valves of different models, resulting in poor adaptability.

Method used

A tooling fixture for automobile deflation valves was designed. The fixture uses a servo motor to drive the rotating shaft and turntable, and a horizontal spiral guide rail to drive the slider and sliding extrusion rod. This allows multiple sliding extrusion rods to move toward the middle at the same time, and cooperates with the arc-shaped extrusion groove to tightly clamp the deflation valve housing. A through hole is set at the bottom to facilitate multi-position processing.

Benefits of technology

The unified clamping and multi-position processing of air relief valves of different sizes are realized, and the adaptability and processing efficiency of the fixture are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automobile air escape valve tool clamp, and relates to the field of automobile machining equipment, the automobile air escape valve tool clamp comprises a bottom plate, supporting legs are fixed to the bottom of the bottom plate, a first supporting rod is fixed to the side, close to the middle of the bottom plate, of one supporting leg, and a servo motor is fixed to one end of the first supporting rod; a rotating shaft is fixed to the power output end of the servo motor, a rotating disc is fixed to the top of the rotating shaft, a guide rail is fixed to the top of the rotating disc, and an outer shell is fixed to the outer wall of the top of the bottom plate. According to the device, a snuffle valve shell is placed at the top of a supporting table, then a servo motor is started to drive a rotating shaft to rotate, then a rotating disc is driven to rotate at the top of a bottom plate, the rotating disc drives a guide rail to rotate, the horizontal spiral guide rail enables a sliding block to move transversely, and then a plurality of sliding extrusion rods are driven to get close to the middle of the bottom plate at the same time; and a shell of the air escape valve in the middle is extruded, so that the effect of clamping the air escape valves with various sizes is achieved.
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Description

Technical Field

[0001] The present application relates to the field of automobile processing equipment, and in particular to a tooling fixture for an automobile deflation valve. Background Art

[0002] The car's pressure relief valve is usually installed next to the turbine. In a turbocharged system, there are two types of car pressure relief valves: the exhaust pressure relief valve and the intake pressure relief valve. The intake pressure relief valve is used to protect the intake blades in the turbocharged system. When the throttle is closed, the intake pressure relief valve can discharge excess air from the trachea, so that the intake blades can avoid conflict with the backflow of air and thus avoid damage. The exhaust pressure relief valve can protect the engine and turbocharger. It should be noted that the turbocharged system is in a high temperature, high speed and high pressure environment for a long time. Once the internal temperature and pressure are too high, the exhaust pressure relief valve will release the internal pressure, thus protecting the turbocharger and the engine.

[0003] When producing automobile air leak valves, clamping is usually adopted. The air leak valve is usually assembled from multiple parts and has a cylindrical exterior. The sizes of air leak valves used in different automobiles are also different. During processing, corresponding tooling fixtures are usually used for clamping. As a result, different types of equipment need to be replaced when clamping different types of air pressure valves, resulting in poor adaptability of the tooling fixtures. Utility Model Content

[0004] In order to solve the problem that different types of equipment need to be replaced when clamping different types of air pressure valves, and the adaptability of the guide fixture becomes poor, the present application provides an automobile air release valve fixture.

[0005] The present application provides an automobile deflation valve fixture that adopts the following technical solution: it includes a base plate, a support leg is fixed to the bottom of the base plate, one of the support legs is fixed to a first support rod near the middle of the base plate, a servo motor is fixed to one end of the first support rod, a rotating shaft is fixed to the power output end of the servo motor, a turntable is fixed to the top of the rotating shaft, a guide rail is fixed to the top of the turntable, an outer shell is fixed to the top outer wall of the base plate, a sliding extrusion rod is movably connected to the top of the outer wall of the outer shell, a slider is fixed to the bottom of the sliding extrusion rod near one end of the middle of the base plate, the slider is slidably connected to the guide rail, a second support rod is fixed to the middle of the outer shell, and a support platform is fixed to the middle of the second support rod.

[0006] By adopting the above technical solution, the support platform is supported by multiple second support rods, and the exhaust valve shell is placed on the top of the support platform when processing is required.

[0007] Preferably, the outer wall of the rotating shaft movably passes through the middle of the bottom plate, and the turntable is located in the middle of the top of the bottom plate.

[0008] By adopting the above technical solution, the servo motor is started to drive the rotating shaft to rotate, thereby driving the turntable to rotate on the top of the bottom plate.

[0009] Preferably, the number of the sliding extrusion rods is greater than three, and an extrusion groove is provided at the middle portion of one opposite end of each of the sliding extrusion rods, and the extrusion groove is arranged in an arc shape.

[0010] By adopting the above technical solution, the arc-shaped extrusion groove can better fit with the cylindrical exhaust valve shell, so that the exhaust valve shell can be squeezed more tightly when the sliding extrusion rod is used to squeeze the exhaust valve shell.

[0011] Preferably, a slide groove is opened through one side of the top of the outer wall of the shell, the sliding extrusion rod is slidably connected to the slide groove, and multiple groups of sliders are provided, each group of sliders is installed one-to-one correspondingly to each sliding extrusion rod, and each group of sliders is provided with two.

[0012] By adopting the above technical solution, each sliding extrusion rod is supported by two sliders, so that the lateral movement stability of the sliding extrusion rod is better and a stronger lateral extrusion force can be provided.

[0013] Preferably, the guide rail is arranged in a horizontal spiral shape, and the central axis of the middle part of the guide rail is arranged colinearly with the central axis of the rotating shaft.

[0014] By adopting the above technical solution, the guide rail is driven to rotate by the turntable, and the slider is restricted by the sliding extrusion rod and will not rotate with the guide rail. The horizontal spiral guide rail enables the slider to move laterally, thereby driving multiple sliding extrusion rods to move toward the middle of the bottom plate at the same time, squeezing the middle air release valve shell.

[0015] Preferably, a through hole is formed through the bottom of the outer wall of the shell, and a plurality of the through holes are provided, and the plurality of the through holes are arranged equidistantly around the circumference.

[0016] By adopting the above technical solution, the through hole provided at the bottom allows the bottom of the exhaust valve housing to be processed directly through the through hole when processing is required.

[0017] Preferably, the bottom of the support platform and the top of the through hole are in the same horizontal plane, and the central axis of the outer shell and the central axis of the guide rail are arranged in a collinear manner.

[0018] By adopting the above technical solution, the sliding extrusion rods can move to the same length when moving laterally, so that the extruded deflation valve housing can be kept squeezed in the middle of the support platform.

[0019] In summary, this application includes at least one of the following beneficial technical effects:

[0020] 1. This application places the air release valve housing on top of a support platform, then activates a servo motor to drive the rotating shaft, which in turn drives the turntable on top of the base plate to rotate. The turntable drives the guide rail to rotate, and the horizontal spiral guide rail causes the slider to move laterally, thereby driving multiple sliding extrusion rods to simultaneously move toward the middle of the base plate, squeezing the air release valve housing in the middle, thereby achieving the effect of clamping air release valves of various sizes.

[0021] 2. The present application can be processed directly from the top. At the same time, the through hole opened at the bottom allows the bottom of the air relief valve housing to be processed directly through the through hole when it is necessary to process the bottom of the air relief valve housing, thereby achieving the effect of processing the air relief valve housing at multiple positions. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of a vehicle deflation valve fixture and a deflation valve housing according to an embodiment of the present application;

[0023] Figure 2 This is a schematic diagram of the overall structure of an embodiment of the present application;

[0024] Figure 3 A schematic top view of a portion of the structure of an embodiment of the present application;

[0025] Figure 4 This is a schematic diagram of the structure of the guide rail of an embodiment of the present application;

[0026] Figure numerals: 1. base plate; 2. support leg; 3. first support rod; 4. servo motor; 5. rotating shaft; 6. turntable; 7. guide rail; 8. slider; 9. sliding extrusion rod; 10. extrusion groove; 11. outer shell; 12. slide groove; 13. through hole; 14. second support rod; 15. support platform; 16. air release valve outer shell. DETAILED DESCRIPTION

[0027] The following is combined with Figure 1-Figure 4 This application is described in further detail.

[0028] The embodiment of the present application discloses a tooling fixture for an automobile deflation valve, comprising a base plate 1, a supporting leg 2 being fixed to the bottom of the base plate 1, a first supporting rod 3 being fixed to one side of one supporting leg 2 near the middle of the base plate 1, a servo motor 4 being fixed to one end of the first supporting rod 3, a rotating shaft 5 being fixed to the power output end of the servo motor 4, a turntable 6 being fixed to the top of the rotating shaft 5, a guide rail 7 being fixed to the top of the turntable 6, an outer shell 11 being fixed to the top outer wall of the base plate 1, a sliding extrusion rod 9 being movably connected through the top of the outer wall of the outer shell 11, a slider 8 being fixed to the bottom of the sliding extrusion rod 9 near the bottom of one end of the middle of the base plate 1, the slider 8 being slidably connected to the guide rail 7, a second supporting rod 14 being fixed to the middle of the second supporting rod 14, a supporting platform 15 being fixed to the middle of the second supporting rod 14, the supporting platform 15 being supported by a plurality of second supporting rods 14, and the deflation valve outer shell 16 being placed on the top of the supporting platform 15 when processing is required.

[0029] Among them, the outer wall of the rotating shaft 5 movably passes through the middle of the base plate 1, and the turntable 6 is located in the middle of the top of the base plate 1. By starting the servo motor 4, the rotating shaft 5 is driven to rotate, and then the turntable 6 is driven to rotate on the top of the base plate 1.

[0030] Among them, the number of sliding extrusion rods 9 is greater than three, and an extrusion groove 10 is opened in the middle of the opposite end of the multiple sliding extrusion rods 9. The extrusion groove 10 is arranged in an arc shape. The arc-shaped extrusion groove 10 can better fit with the cylindrical air release valve shell 16, so that the sliding extrusion rod 9 can squeeze the air release valve shell 16 more tightly.

[0031] Among them, a slide groove 12 is opened through one side of the top of the outer wall of the outer shell 11, the sliding extrusion rod 9 is slidably connected to the slide groove 12, and there are multiple groups of sliders 8, each group of sliders 8 is installed one-to-one with each sliding extrusion rod 9, and each group of sliders 8 is provided with two, and each sliding extrusion rod 9 is supported by two sliders 8, so that the lateral movement of the sliding extrusion rod 9 is better, and at the same time, a stronger lateral extrusion force can be provided.

[0032] Among them, the guide rail 7 is arranged in a horizontal spiral shape, and the central axis of the middle of the guide rail 7 is arranged in a colinear manner with the central axis of the rotating shaft 5. The guide rail 7 is driven to rotate by the turntable 6. The slider 8 is restricted by the sliding extrusion rod 9 and will not rotate with the guide rail 7. The horizontal spiral guide rail 7 enables the slider 8 to move horizontally, thereby driving multiple sliding extrusion rods 9 to move toward the middle of the base plate 1 at the same time, squeezing the middle air release valve shell 16.

[0033] Among them, a through hole 13 is opened through the bottom of the outer wall of the outer shell 11, and there are multiple through holes 13. The multiple through holes 13 are arranged equidistantly around the circumference. The through holes 13 opened at the bottom make it possible to directly pass through the through holes 13 when processing is required to process the bottom of the air relief valve shell 16.

[0034] Among them, the bottom of the support platform 15 and the top of the through hole 13 are in the same horizontal plane, and the central axis of the outer shell 11 and the central axis of the guide rail 7 are arranged in a collinear manner, so that the multiple sliding extrusion rods 9 have the same moving length when moving horizontally, and the extruded deflation valve shell 16 can be kept squeezed in the middle of the support platform 15.

[0035] The implementation principle of the automobile deflation valve fixture of the embodiment of the present application is as follows: a plurality of second support rods 14 support the support platform 15, and when processing is required, the deflation valve housing 16 is placed on the top of the support platform 15, and then the servo motor 4 is started to drive the rotating shaft 5 to rotate, thereby driving the turntable 6 to rotate on the top of the base plate 1, and the turntable 6 drives the guide rail 7 to rotate, and the slider 8 is restricted by the sliding extrusion rod 9 and will not rotate with the guide rail 7. The horizontal spiral guide rail 7 makes the slider 8 move horizontally, thereby driving the plurality of sliding extrusion rods 9 to move toward the middle of the base plate 1 at the same time, and the middle part of the base plate 1 is moved closer. The air release valve housing 16 is extruded, and two sliders 8 are provided in each group. Each sliding extrusion rod 9 is supported by two sliders 8, so that the lateral movement stability of the sliding extrusion rod 9 is better, and a stronger lateral extrusion force can be provided. At the same time, the arc-shaped extrusion groove 10 can better fit with the cylindrical air release valve housing 16, so that the sliding extrusion rod 9 can extrude the air release valve housing 16 more tightly. When the extrusion is completed, the servo motor 4 is stopped and processing is performed directly. When the bottom of the air release valve housing 16 needs to be processed, it can be processed directly through the through hole 13.

[0036] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A fixture for an automobile deflation valve, comprising a base plate (1), characterized in that: The bottom of the base plate (1) is fixed with a support leg (2), one of the support legs (2) is fixed with a first support rod (3) near the middle of the base plate (1), one end of the first support rod (3) is fixed with a servo motor (4), a power output end of the servo motor (4) is fixed with a rotating shaft (5), a turntable (6) is fixed on the top of the rotating shaft (5), a guide rail (7) is fixed on the top of the turntable (6), an outer shell (11) is fixed on the top outer wall of the base plate (1), a sliding extrusion rod (9) is movably connected through the top of the outer wall of the outer shell (11), a slider (8) is fixed to the bottom of the sliding extrusion rod (9) near the middle of one end of the base plate (1), the slider (8) is slidably connected to the guide rail (7), a second support rod (14) is fixed in the middle of the outer shell (11), and a support platform (15) is fixed in the middle of the second support rod (14).

2. The automobile deflation valve fixture according to claim 1, characterized in that: The outer wall of the rotating shaft (5) movably passes through the middle of the bottom plate (1), and the rotating disk (6) is arranged in the middle of the top of the bottom plate (1).

3. The automobile deflation valve fixture according to claim 1, characterized in that: The number of the sliding extrusion rods (9) is greater than three, and an extrusion groove (10) is provided in the middle of one opposite end of each of the sliding extrusion rods (9), and the extrusion groove (10) is arranged in an arc shape.

4. The automobile deflation valve fixture according to claim 3, characterized in that: A slide groove (12) is provided on one side of the top of the outer wall of the outer shell (11), and the sliding extrusion rod (9) is slidably connected to the slide groove (12). There are multiple groups of sliders (8), and each group of sliders (8) is installed in a one-to-one correspondence with each sliding extrusion rod (9). There are two sliders (8) in each group.

5. The automobile deflation valve fixture according to claim 4, characterized in that: The guide rail (7) is arranged in a horizontal spiral shape, and the central axis of the middle part of the guide rail (7) is arranged in a collinear manner with the central axis of the rotating shaft (5).

6. The automobile deflation valve fixture according to claim 5, characterized in that: A through hole (13) is provided through the bottom of the outer wall of the outer shell (11), and a plurality of the through holes (13) are provided, and the plurality of the through holes (13) are arranged in a circumferentially equidistant shape.

7. The automobile deflation valve fixture according to claim 6, characterized in that: The bottom of the support platform (15) and the top of the through hole (13) are in the same horizontal plane, and the central axis of the outer shell (11) and the central axis of the guide rail (7) are arranged in a collinear manner.