Adjustable tool for assembling shaft parts

By introducing a telescopic device and a roller frame adjustment structure into the tooling for assembling shaft components, the problem of inconvenient assembly of shaft components is solved, flexible adjustment of height and diameter is achieved, and the convenience and accuracy of assembly are improved.

CN223326257UActive Publication Date: 2025-09-12HEFEI RONGAN HEAVY MASCH CO LTD
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Patent Information

Application Number
CN202422549302.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-09-12
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

In medium and large precision equipment, shaft components are inconvenient to assemble due to their long length and the narrow space environment. Existing equipment cannot adjust the height and requires manual lifting or other equipment assistance, which affects the convenience of assembly.

Method used

An adjustable tooling for assembling shaft parts is designed. A telescopic device is set between the base and the support seat, the upper and lower positions of the support seat are adjusted by the piston rod assembly, and the roller frame and screw rod are used to adjust the roller frame spacing to achieve adaptive adjustment of the height and diameter of the shaft parts.

Benefits of technology

It improves the assembly convenience of shaft components, ensures the accuracy and stability of the assembly process, reduces manual intervention, and improves overall assembly efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an adjustable tool for assembling shaft parts, and relates to the technical field of mechanical equipment. The device comprises a base, the upper side of the base is connected with a supporting seat, and the supporting seat is connected with a pair of roller carriers; the base is fixedly connected with a plurality of guide columns, the guide columns are movably connected with the supporting seat in a penetrating mode, and a telescopic device is arranged between the base and the supporting seat. A piston cavity is formed in the upper surface of the base, and an oil way channel communicating with the piston cavity is formed in the side face. The telescopic device comprises a piston rod assembly matched with the piston cavity and a piston cavity cover connected to the upper surface of the base. The upper end of the piston rod assembly penetrates through the piston cavity cover and is connected with the supporting base so that the vertical position of the supporting base can be adjusted through the piston rod assembly. The telescopic device is arranged between the base and the supporting seat, the height of a supported shaft part is adjusted by adjusting the vertical position of the supporting seat, and the problem that existing assembly is poor in convenience is solved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mechanical equipment, in particular to a tool for assembling adjustable shaft parts. Background Art

[0002] The installation or disassembly of medium- to large-scale precision equipment is often inconvenient due to the large number of components, their size, and volume. This is especially true for shaft components, which are often located in confined spaces due to their length, and cannot be lifted with external lifting tools.

[0003] At the same time, the height of shaft components cannot be adjusted on existing transfer equipment, which means that when installing or receiving shaft components, other equipment or manual labor is still required to lift or lower the tooling, resulting in poor overall assembly convenience. Utility Model Content

[0004] The purpose of the utility model is to provide an adjustable tool for assembling shaft parts. A telescopic device is arranged between the base and the support seat. By adjusting the upper and lower positions of the support seat, the height of the supported shaft parts can be adjusted, thereby solving the problem of poor assembly convenience in the existing industry.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The utility model is a tool for assembling adjustable shaft parts, comprising a base, a plurality of rollers connected to the lower side of the base, and a support seat connected to the upper side of the base, and the support seat is connected to a pair of roller frames; the base is fixedly connected to a plurality of guide columns, and the guide columns and the support seat are movably connected and interlaced, and a telescopic device is provided between the base and the support seat; wherein, a piston cavity is provided on the upper surface of the base, and an oil passage connected to the piston cavity is provided on the side; the telescopic device comprises a piston rod assembly cooperating with the piston cavity, and a piston cavity cover connected to the upper surface of the base; the upper end of the piston rod assembly passes through the piston cavity cover and is connected to the support seat, and is used to adjust the upper and lower positions of the support seat through the piston rod assembly.

[0007] As a preferred technical solution of the present invention, a vertically arranged ruler is fixedly connected to the side surface of the support seat, which is used to determine the raised height of the support seat relative to the base through the ruler.

[0008] As an optimal technical solution of the present invention, one of the two roller frames is fixedly connected to the support seat, and the other roller frame is slidingly connected to the support seat; the support seat is rotatably connected to a screw rod, and the roller frame slidably connected to the support seat is provided with a threaded hole that cooperates with the screw rod, which is used to adjust the distance between the two roller frames by rotating the screw rod, so as to adapt to shaft components of different diameters.

[0009] As a preferred technical solution of the present invention, a scale is provided on the side surface of the support seat along the sliding direction of the roller frame; the scale is used to mark the diameter size of the shaft component adapted to the position of the roller frame after movement.

[0010] As a preferred technical solution of the present invention, the roller of the roller frame is a rubber roller.

[0011] The utility model has the following beneficial effects:

[0012] The utility model provides a telescopic device between the base and the support seat, supports the shaft parts through the roller frame on the support seat, and adjusts the upper and lower positions of the support seat through the piston rod assembly to adjust the height of the supported shaft parts, thereby effectively improving the overall assembly convenience.

[0013] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0015] Figure 1 This is a schematic structural diagram of an adjustable shaft component assembly tool according to the present invention;

[0016] Figure 2 This is a schematic diagram of the structure of the tooling for assembling adjustable shaft parts;

[0017] Figure 3 for Figure 2 Front view of

[0018] Figure 4 This is the exploded view of the base and support seat;

[0019] Figure 5 for Figure 3 Cross-sectional view at AA in the middle;

[0020] Figure 6 It is a structural diagram of the lateral movement of the tooling;

[0021] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0022] 1-base, 2-support seat, 3-piston rod assembly, 4-ruler, 5-screw, 6-axis parts, 101-roller, 102-guide column, 103-piston chamber, 104-oil channel, 201-roller frame, 202-scale, 301-piston chamber cover. DETAILED DESCRIPTION

[0023] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0025] See also Figure 1 and 2 As shown, the utility model is an adjustable tool for assembling shaft parts, including a base 1, four rollers 101 are connected to the lower side of the base 1, a support base 2 is connected to the upper side of the base 1, and the support base 2 is connected to a pair of roller frames 201, and the shaft parts are supported by the two roller frames 201, and the rollers installed on the roller frames 201 are rubber rollers.

[0026] like Figure 1 and 6 As shown, the rolling direction of the four rollers 101 connected to the base 1 can be parallel to the axial direction of the supported shaft part 6, which is convenient for axial movement of the shaft part 6, or the rolling direction of the rollers 101 can be perpendicular to the axial direction of the supported shaft part 6, which is convenient for lateral movement of the shaft part 6, so that a flexible selection can be made according to the specific position where the shaft part 6 is to be assembled.

[0027] like Figures 3-5As shown, the base 1 is fixedly connected to two guide posts 102, which are movably interlocked with the support base 2. A telescopic mechanism is provided between the base 1 and the support base 2. A piston cavity 103 is defined on the top surface of the base 1, and an oil passage 104 is defined on the side surface, communicating with the piston cavity 103. The telescopic mechanism includes a piston rod assembly 3 that engages with the piston cavity 103, and a piston cavity cover 301 connected to the top surface of the base 1.

[0028] The upper end of the piston rod assembly 3 passes through the piston chamber cover 301 and is connected to the support seat 2. The piston rod assembly 3 and the piston chamber cover 301 are sealed. The hydraulic system is connected to the oil channel 104 through a pipeline. The hydraulic pressure is used to enable the piston rod assembly 3 to move axially, thereby adjusting the upper and lower positions of the support seat 2 through the piston rod assembly 3, thereby adjusting the height of the supported shaft parts, which effectively helps to improve the overall assembly convenience.

[0029] And, as Figure 1 、 2 As shown in FIG4 , a vertically arranged scale 4 is fixedly connected to the side of the support base 2, and is used to determine the height of the support base 2 relative to the base 1 by means of the scale 4. When the shaft part 6 is supported by two fixtures, when the height of the shaft part 6 needs to be raised, in order to ensure that the heights of both ends of the shaft part 6 are consistent, the position of the upper edge of the base 1 and the corresponding scale position on the scale 4 after the support base 2 is raised can be observed, and the raised heights of the support bases 2 of the two fixtures can be accurately ensured to be consistent, thereby making the position of the shaft part 6 more accurate during assembly and ensuring the convenience of assembly.

[0030] At the same time, one of the two roller frames 201 is fixedly connected to the support seat 2, and the other roller frame 201 is slidably connected to the support seat 2, such as through a guide rail slider, or through a sliding fit between a slider and a slide groove.

[0031] The support seat 2 is rotatably connected to a screw rod 5, and the roller frame 201 slidably connected to the support seat 2 is provided with a threaded hole that cooperates with the screw rod 5. A clamping part is provided at one end of the screw rod 5, which is convenient for clamping and rotating by a wrench. It can also be directly connected to the motor transmission and driven to rotate by the motor.

[0032] By rotating the screw rod 5, the roller frame 201 connected thereto is moved, thereby adjusting the distance between the two roller frames 201 to accommodate shaft components of different diameters, making the support for the shaft components more stable and reliable.

[0033] In addition, the side of the support base 2 is provided with a scale 202 along the sliding direction of the roller frame 201, and the roller frame 201 is provided with an alignment mark to facilitate more accurate judgment of the moving position of the roller frame 201. The scale 202 is used to mark the diameter size of the shaft component adapted to the position where the roller frame 201 moves.

[0034] That is, the value of the scale 202 is the diameter of the shaft part. Therefore, after knowing the diameter of the shaft part 6 to be assembled, the roller frame 201 can be directly moved to the alignment mark and the scale position on the scale 202 that is equal to the diameter of the shaft part 6. This avoids the shaft part 6 from getting stuck or colliding with the support seat 2 due to the large distance between the two roller frames 201, and avoids the support stability from being affected due to the small distance between the two roller frames 201. Therefore, by setting the scale 202, the position of the roller frame 201 can be accurately adjusted according to the diameter of the shaft part 6 to be supported, thereby ensuring better support stability for the shaft part 6.

[0035] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0036] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A tool for assembling adjustable shaft parts, characterized by: The utility model comprises a base (1), wherein the lower side of the base (1) is connected to a plurality of rollers (101), and the upper side of the base (1) is connected to a support seat (2), and the support seat (2) is connected to a pair of roller frames (201); The base (1) is fixedly connected to a plurality of guide pillars (102), and the guide pillars (102) are movably connected to the support base (2), and a telescopic device is provided between the base (1) and the support base (2); The upper surface of the base (1) is provided with a piston cavity (103), and the side surface is provided with an oil passage (104) communicating with the piston cavity (103); the telescopic device includes a piston rod assembly (3) cooperating with the piston cavity (103), and a piston cavity cover (301) connected to the upper surface of the base (1); The upper end of the piston rod assembly (3) passes through the piston chamber cover (301) and is connected to the support seat (2), and is used to adjust the upper and lower positions of the support seat (2) through the piston rod assembly (3).

2. The tooling for assembling adjustable shaft components according to claim 1, characterized in that: A vertically arranged scale (4) is fixedly connected to the side surface of the support seat (2) and is used to determine the height of the support seat (2) relative to the base (1) via the scale (4).

3. The tool for assembling adjustable shaft parts according to claim 1 or 2, characterized in that: One of the two roller frames (201) is fixedly connected to the support base (2), and the other roller frame (201) is slidably connected to the support base (2); The support seat (2) is rotatably connected to a screw rod (5), and a roller frame (201) slidably connected to the support seat (2) is provided with a threaded hole that cooperates with the screw rod (5) and is used for adjusting the distance between the two roller frames (201) by rotating the screw rod (5), so as to adapt to shaft components of different diameters.

4. The tool for assembling adjustable shaft parts according to claim 3, characterized in that: A scale (202) is provided on the side surface of the support seat (2) along the sliding direction of the roller frame (201); the scale (202) is used to mark the diameter of the shaft component adapted to the position of the roller frame (201) after movement.

5. The tool for assembling adjustable shaft parts according to claim 1, characterized in that: The roller of the roller frame (201) is a rubber roller.