Auxiliary device for replacing wind power yaw clamp
By designing a wind turbine yaw clamp replacement auxiliary device, the efficient disassembly and assembly of the yaw clamp is achieved by using a hydraulic cylinder and a fine-tuner, which solves the problem of high manpower consumption during the yaw clamp replacement process and improves work efficiency and accuracy.
Patent Information
- Application Number
- CN202423044226.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-12-10
AI Technical Summary
During the replacement process of the wind turbine yaw clamp, the heavy weight and remote location of the clamp result in high manpower consumption, which increases the difficulty and time of maintenance.
An auxiliary device for replacing a wind turbine yaw clamp was designed, which included a support platform, an adjustment frame, a frame plate and a platform plate. It was equipped with a hydraulic cylinder and a fine-tuner. The clamp was lifted by the hydraulic cylinder and precisely adjusted using the fine-tuner, simplifying the assembly and disassembly process of the clamp.
The use of manpower is reduced, the efficiency of disassembly and assembly of the wind power yaw clamp is improved, and the precise position adjustment and rapid replacement of the yaw clamp are achieved.
Smart Images
Figure CN223326290U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a wind power yaw clamp replacement auxiliary device. Background Art
[0002] During routine maintenance of wind turbines in wind farms, the yaw brake pads may be worn, the yaw brake clamp may leak oil, and the yaw clamp may need to be replaced. The yaw clamp needs to be disassembled and assembled. The yaw clamp is heavy, with each set weighing up to 50 kg, and the distance between the clamp and the main plate is about 1.7 m. Therefore, manual support is required for replacement, which consumes manpower and time during the installation process and greatly increases the difficulty of maintenance. Utility Model Content
[0003] The purpose of the utility model is to solve the above-mentioned problems and provide a wind power yaw clamp replacement auxiliary device.
[0004] The above purpose is achieved through the following technical solutions:
[0005] A wind power yaw clamp replacement auxiliary device comprises: a support platform, an adjustment frame, a frame plate and a platform plate, four guide rods are fixed to the platform plate, the guide rods pass through the circular holes of the adjustment frame and the frame plate, a hydraulic cylinder is fixed to the platform plate, the push rod of the hydraulic cylinder is fixed to the bottom of the adjustment frame, a fine-tuner for adjusting the support platform is fixed in the adjustment frame, and multiple plug rods are fixed on the support platform.
[0006] The wind power yaw clamp replacement auxiliary device comprises two support plates arranged in parallel, and the two support plates are connected and fixed by two U-shaped frames.
[0007] The wind power yaw clamp replacement auxiliary device, the fine-tuner includes a screw rod, a threaded sleeve and a tile ring, the upper and lower ends of the screw rod are connected to the adjustment frame through bearings, the threaded sleeve is sleeved on the screw and threadedly connected to the screw, the tile ring is connected to the threaded sleeve through a bearing, four vertical rods are fixed on the tile ring, and each vertical rod passes through the circular hole of the adjustment frame and is fixed to the frame plate. Beneficial effects
[0008] 1. The utility model can place the yaw clamp on the device and then support the yaw clamp, making it convenient to disassemble and assemble, reducing manpower and improving work efficiency.
[0009] 2. The utility model provides a hydraulic cylinder to lift the yaw clamp and provides a fine adjuster to fine-tune the height, so that the position of the yaw clamp can be accurately adjusted. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Attachment Figure 1 It is the main view of the utility model;
[0011] Attachment Figure 2 It is a side view of the utility model;
[0012] Attachment Figure 3 It is a top view of the utility model;
[0013] Attachment Figure 4 This is the main view of the utility model when in use;
[0014] Attachment Figure 5 It is a side view of the utility model when in use;
[0015] Attachment Figure 6 It is a top view of the utility model when in use;
[0016] In the figure: 1. Insert rod; 2. Support platform; 3. Frame plate; 4. Guide rod; 5. Adjustment frame; 6. Hydraulic cylinder; 7. Universal wheel; 8. Fine tuner; 9. Platform plate; 10. Yaw clamp; 11. Screw hole; 21. Support plate; 22. U-shaped frame; 81. Vertical pole; 82. Tiles; 83. Screw rod; 84. Handrail; 85. Screw sleeve. DETAILED DESCRIPTION
[0017] Reference Figure 1-Figure 3 A wind power yaw clamp replacement auxiliary device, which consists of: a support platform 2, an adjustment frame 5, a frame plate 3 and a platform plate 9, four guide rods 4 are fixed on the platform plate, and the guide rods pass through the round holes of the adjustment frame and the frame plate and are threadedly connected with nuts, a hydraulic cylinder 6 is fixed on the platform plate, and the push rod of the hydraulic cylinder is fixed on the bottom of the adjustment frame, and a fine-tuner 8 for adjusting the support platform is fixed in the adjustment frame, and multiple plug rods 1 are fixed on the support platform, and the plug rods are cylindrical rods, a total of four.
[0018] The wind turbine yaw clamp replacement auxiliary device comprises two support plates 21 arranged in parallel, the two support plates are connected and fixed by two U-shaped frames 22, the two U-shaped frames are arranged in parallel, and the U-shaped frames are welded to the support plates, and two plug rods are welded to each support plate.
[0019] The wind power yaw clamp replacement auxiliary device, the fine-tuner includes a screw rod 83, a screw sleeve 85 and a tile ring 82. The upper and lower ends of the screw rod are connected to the adjustment frame through bearings. The screw sleeve is sleeved on the screw and is threadedly connected to the screw. The tile ring is connected to the screw sleeve through a bearing. A handrail 84 is welded on the outer ring surface of the screw sleeve. Four vertical poles are fixed on the tile ring. Each of the vertical poles passes through the circular hole of the adjustment frame and is fixed to the frame plate.
[0020] Working principle: Refer to Figure 4-Figure 6 After all the remaining bolts of the yaw clamp are removed, the hydraulic cylinder push rod is retracted to lower the yaw clamp position, thereby realizing the disassembly of the yaw clamp. After removing the yaw clamp, the screw sleeve is rotated to lower the height of the frame plate to fall on the adjusting frame.
[0021] When installing the yaw clamp, place the yaw clamp on the device so that its four insertion rods are inserted into the four screw holes, and then adjust the hydraulic cylinder to raise its height until it is about to rise to the installation position. Universal wheels 7 are installed at the four corners of the bottom of the platform plate, which can be used to push and adjust the position of the device. After adjusting the position of the device to reach the installation position of the yaw clamp, turn the screw sleeve to raise the height of the frame plate, drive the yaw clamp to be raised in height until it is lifted to the installation position, and then install the bolts in the screw holes of the yaw clamp except the screw holes for inserting the insertion rods. After the installation is completed, retract the push rod of the device hydraulic cylinder to lower its height until the insertion rod exits the screw hole, and then install the bolts in the remaining four screw holes.
Claims
1. A wind turbine yaw clamp replacement auxiliary device, characterized by: Its composition includes: a support platform, an adjustment frame, a frame plate and a platform plate. Four guide rods are fixed on the platform plate. The guide rods pass through the circular holes of the adjustment frame and the frame plate. A hydraulic cylinder is fixed on the platform plate. The push rod of the hydraulic cylinder is fixed on the bottom of the adjustment frame. A fine-tuner for adjusting the support platform is fixed in the adjustment frame. Multiple insertion rods are fixed on the support platform.
2. The wind turbine yaw clamp replacement auxiliary device according to claim 1, characterized in that: The support platform comprises two support plates arranged in parallel, and the two support plates are connected and fixed by two U-shaped frames.
3. The wind turbine yaw clamp replacement auxiliary device according to claim 2, characterized in that: The fine-tuner includes a screw rod, a threaded sleeve and a tile ring. The upper and lower ends of the screw rod are connected to the adjustment frame through bearings. The threaded sleeve is sleeved on the screw rod and threadedly connected to the screw rod. The tile ring is connected to the threaded sleeve through a bearing. Four vertical rods are fixed on the tile ring. Each vertical rod passes through the circular hole of the adjustment frame and is fixed to the frame plate.