Particle recovery device for plastic granulator
By designing an automated screening and rotating material receiving mechanism, the problem of frequent manual replacement of charging bags in the plastic granulator recycling device is solved, and efficient material recovery and continuous production are achieved.
Patent Information
- Application Number
- CN202422804339.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-18
AI Technical Summary
The recycling device of the existing plastic granulator requires frequent manual replacement of the charging bags, resulting in low production efficiency and easy waste of materials.
A particle recovery device consisting of a screening mechanism and a rotary receiving mechanism was designed. The driving motor was used to drive the rotary table to rotate. Combined with detection sensors and a PLC controller, the loading bag was automatically replaced, and the discharge port was controlled by a closing component to realize automatic loading.
It reduces manual operations, improves production efficiency, avoids material waste, and ensures continuous production.
Smart Images

Figure CN223326753U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of recovery devices, in particular to a particle recovery device for a plastic granulator. Background Art
[0002] With the continuous development of plastic recycling technology, plastic granulators have been widely used in the reprocessing of plastic waste, processing plastic waste into granules for the production of various plastic products. However, the existing plastic granulators still have some significant deficiencies in the plastic granule recycling operation at the end;
[0003] Currently, the recycling devices of most plastic granulators use manual operation to collect and bag the granules. During the production process, the plastic granules output by the granulator need to be manually hung with the bag at the outlet of the plastic granules. This process often requires workers to manually monitor the granule collection and be ready to replace the bag filled with granules at any time. Due to the large and continuous production volume of granules, the frequency of manual bag replacement is very high, and the replacement process often takes a long time, resulting in interruptions and stagnation of the production line, thereby affecting production efficiency.
[0004] Moreover, after the material bag is full, it is necessary to manually replace the material bag. During this period, the operation of the plastic granulator cannot be stopped, which will cause a large amount of plastic particles to fall to the ground, resulting in material waste. Utility Model Content
[0005] In view of the above-mentioned deficiencies in the prior art, the purpose of the present invention is to provide a particle recovery device that reduces manpower, increases production efficiency, and reduces material waste.
[0006] The technical solution adopted by the present invention to achieve the above-mentioned purpose is: a particle recovery device for a plastic granulator, comprising a device base and a screening mechanism and a rotating material receiving mechanism arranged on the device base, the rotating material receiving mechanism comprising a driving motor, a main frame, a rotating table and a bag mounting frame, the device base is fixedly connected to the main frame, the rotating table is rotatably connected to the main frame, the main frame is fixedly connected to the driving motor, the driving motor is dynamically connected to the rotating table, a plurality of groups of bag mounting frames are fixedly connected to the rotating table in an annular array, and a charging bag is installed on the bag mounting frame;
[0007] The screening mechanism is provided with a feeding port, and the feeding port corresponds to a group of the charging bags.
[0008] In the above technical solution, the material bag mounting frame includes a bottom supporting platform, universal wheels, a bag opening extrusion platform and a bag opening support ring. The connecting frame is fixedly connected to the rotating platform, the bag opening support ring is fixedly connected to the connecting frame near its top, the bag opening extrusion platform is hingedly connected to the connecting frame on one side of the bag opening support ring, the bag opening extrusion platform is provided with an extrusion groove, the bottom supporting platform is fixedly connected to the connecting frame near its bottom, the universal wheel is fixedly connected to the bottom surface of the bottom supporting platform, and the universal wheel is in conflict with the base of the device.
[0009] In the above technical solution, the screening mechanism includes a screening net, a screening box and a waste collection bag. The screening box is fixedly connected to the base of the device, and the screening net is elastically connected to the inclined structure in the screening box. The screening box is provided with a discharge port corresponding to the lower end of the screening net, and a material guide frame is fixedly connected to the discharge port. The material guide frame is provided with a discharge port, and the discharge port corresponds to a group of the loading bags. The screening box is provided with a feed port corresponding to the high end of the screening net, and the screening box is provided with a waste discharge port at the bottom of the screening net, and the waste collection bag is fixedly connected to the waste discharge port.
[0010] In the above technical solution, a plurality of mounting side platforms are fixedly connected in the screening box, springs are fixedly connected to the mounting side platforms, and ends of the springs are fixedly connected to the screening net.
[0011] In the above technical solution, a closing component is provided on the material guiding frame corresponding to the material discharging port.
[0012] In the above technical solution, the closing component includes an electric telescopic cylinder, a fixed frame, and a closing plate. The fixed frame is fixedly connected to the material guide frame corresponding to the discharge port, the electric telescopic cylinder is fixedly connected to the fixed frame, the piston end of the electric telescopic cylinder is fixedly connected to the closing plate, and the closing plate corresponds to the discharge port.
[0013] In the above technical solution, a detection sensor is fixedly connected to the fixed frame, and the detection sensor corresponds to the interior of the charging bag.
[0014] In the above technical solution, it also includes a PLC controller and a motor driver connected to the PLC controller signal, the motor driver is connected to the drive motor and the electric telescopic cylinder signal, and the detection sensor is connected to the PLC controller signal.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] The plastic pellets produced by the plastic granulator can enter the screening mechanism, and the plastic pellets are screened by the screening mechanism. The screened plastic pellets can enter the corresponding charging bag. When the plastic pellets in the charging bag are almost full, that is, when the data detected by the detection sensor reaches the setting, the discharge port can be closed by the closing component. At this time, the driving motor drives the rotary table to rotate a certain angle so that another charging bag corresponds to the discharge port. After opening the closing component, the charging bag can continue to be loaded, and the cycle is repeated. Such a device can automatically realize the loading work, reduce manual operation, speed up production efficiency, and avoid a large amount of plastic pellets falling on the ground, causing material waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the front view structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the top view of the structure of the utility model;
[0020] Figure 4 This is a structural diagram of the medium material bag mounting frame of the utility model;
[0021] Figure 5 It is a structural diagram of the screening mechanism in the present utility model;
[0022] Figure 6 for Figure 5 Schematic diagram of the detailed structure of part a.
[0023] In the figure: 100 device base, 201 drive motor, 202 main stand, 203 rotating table, 300 material bag mounting frame, 301 bottom supporting platform, 302 universal wheel, 303 bag opening extrusion platform, 304 bag opening support ring, 305 connecting frame, 306 extrusion trough, 400 charging bag, 501 screening net, 502 screening box, 503 waste collection bag, 504 mounting side platform, 505 spring, 506 material guide frame, 507 feed port, 508 waste discharge port, 600 closing component, 601 electric telescopic cylinder, 602 fixed frame, 603 closing plate, 700 detection sensor. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] See also Figure 1 -6. A particle recovery device for a plastic granulator, comprising a device base 100 and a screening mechanism and a rotating material receiving mechanism provided on the device base 100;
[0026] The rotating material receiving mechanism includes a driving motor 201, a main frame 202, a rotating table 203 and a bag mounting frame 300. The main frame 202 is fixedly connected to the device base 100, and the rotating table 203 is rotatably connected to the main frame 202. The driving motor 201 is fixedly connected to the main frame 202, and the driving motor 201 is connected to the rotating table 203. A plurality of bag mounting frames 300 are fixedly connected to the rotating table 203 in a circular array. The bag mounting frames 300 are equipped with a charging bag 400. In this way, the driving motor 201 can drive the rotating table 203 to rotate, thereby rotating the bag mounting frame 300.
[0027] More specifically, the bag mounting frame 300 includes a bottom supporting platform 301, a universal wheel 302, a bag opening extrusion platform 303, and a bag opening support ring 304. That is, a connecting frame 305 is fixedly connected to the rotating platform 203, a bag opening support ring 304 is fixedly connected to the connecting frame 305 near its top, a bag opening extrusion platform 303 is hingedly connected to one side of the bag opening support ring 304 on the connecting frame 305, an extrusion groove 306 is provided on the bag opening extrusion platform 303, a bottom supporting platform 301 is fixedly connected to the connecting frame 305 near its bottom, and the bottom surface of the bottom supporting platform 301 is fixedly connected to the bottom of the bottom supporting platform 301. The universal wheel 302 is fixedly connected and contacts the device base 100. When installing the charging bag 400, the bag opening of the charging bag 400 can be unfolded and placed on the bag opening support ring 304. Then, by rotating the bag opening squeezing platform 303, the bag opening squeezing platform 303 and the bag opening support ring 304 squeeze and fix the bag opening of the charging bag 400. The bottom of the charging bag 400 is located on the bottom support platform 301, so that when the charging bag 400 is loaded, the bottom support platform 301 supports the charging bag 400 to prevent the charging bag 400 from falling.
[0028] Furthermore, in this embodiment, the screening mechanism includes a screening net 501, a screening box 502, and a waste collection bag 503. The screening box 502 is fixedly connected to the device base 100. The screening net 501 is elastically connected in an inclined structure in the screening box 502. The elastic connection structure here is that multiple sets of mounting side platforms 504 are fixedly connected in the screening box 502. The mounting side platforms 504 are fixedly connected to the springs 505. The ends of the springs 505 are fixedly connected to the screening net 501.
[0029] The screening box 502 is provided with a discharge port at the lower end position corresponding to the screening net 501, and the discharge port corresponds to a group of feeding bags 400. Optimally, a guide frame 506 is fixedly connected to the discharge port, and a discharge port is provided on the guide frame 506, and the discharge port corresponds to a group of feeding bags 400. A feed port 507 is provided at the upper end position corresponding to the screening net 501 on the screening box 502, and a waste discharge port 508 is provided at the bottom of the screening net 501 on the screening box 502, and a waste collection bag 500 is fixedly connected to the waste discharge port 508. 03, the plastic particles produced by the plastic granulator can enter the screening box 502 through the feed port 507. At this time, the plastic particles can be screened by the screening net 501, so that the broken materials are screened out and enter the waste collection bag 503 at the bottom. The screened plastic particles fall into the corresponding charging bag 400 due to gravity. After the plastic particles enter the screening box 502, the plastic particles can impact the screening net 501, causing the screening net 501 to vibrate, thereby improving the screening efficiency.
[0030] Furthermore, a closing component 600 is provided on the material guide frame 506 corresponding to the discharge port. The closing component 600 includes an electric telescopic cylinder 601, a fixed frame 602, and a closing plate 603. The material guide frame 506 is fixedly connected to the fixed frame 602 corresponding to the discharge port. The fixed frame 602 is fixedly connected to the electric telescopic cylinder 601. The piston end of the electric telescopic cylinder 601 is fixedly connected to the closing plate 603. The closing plate 603 corresponds to the discharge port. In this way, the electric telescopic cylinder 601 can drive the closing plate 603 to move, thereby realizing the opening and closing control of the discharge port by the closing plate 603.
[0031] Furthermore, a detection sensor 700 is fixedly connected to the fixed frame 602. The detection sensor 700 corresponds to the interior of the charging bag 400. Here, the detection sensor 700 can be an ultrasonic sensor or an infrared sensor. The detection sensor 700 is used to detect the amount of material in the charging bag 400.
[0032] Finally, it also includes a PLC controller and a motor driver connected to the PLC controller signal, the motor driver is connected to the drive motor 201 and the electric telescopic cylinder 601 signal, and the detection sensor 700 is connected to the PLC controller signal;
[0033] In summary, the plastic particles produced by the plastic granulator can enter the screening box 502, and the plastic particles are screened by the screening net 501 in the screening box 502. The screened plastic particles can be guided by the guide frame 506 to enter the corresponding charging bag 400. The charging amount in the charging bag 400 can be detected in real time by the detection sensor 700. When the detected charging bag 400 reaches the set amount, the PLC controller can control the electric telescopic cylinder 601 to work. At this time, the closing plate 603 closes the discharge port. Then the PLC controller can control the drive motor 201 to work. At this time, the drive motor 201 drives the rotating table 203 to rotate a certain angle, so that another group of charging bags 400 correspond to the discharge port. Then the electric telescopic cylinder 601 opens the closing plate 603, so that the screened plastic particles can re-enter the new charging bag 400.
[0034] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0035] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A particle recovery device for a plastic granulator, comprising a device base (100) and a screening mechanism and a rotating material receiving mechanism provided on the device base (100), characterized in that: The rotary material receiving mechanism comprises a driving motor (201), a main frame (202), a rotating platform (203) and a bag mounting frame (300); the main frame (202) is fixedly connected to the device base (100); the rotating platform (203) is rotatably connected to the main frame (202); the driving motor (201) is fixedly connected to the main frame (202); the driving motor (201) is power-connected to the rotating platform (203); a plurality of bag mounting frames (300) are fixedly connected to the rotating platform (203) in an annular array; and a charging bag (400) is mounted on the bag mounting frame (300); The screening mechanism is provided with a discharge port, and the discharge port corresponds to a group of the charging bags (400).
2. A particle recovery device for a plastic granulator according to claim 1, characterized in that: The material bag mounting frame (300) comprises a bottom supporting platform (301), universal wheels (302), a bag opening extrusion platform (303) and a bag opening support ring (304); a connecting frame (305) is fixedly connected to the rotating platform (203); the bag opening support ring (304) is fixedly connected to the connecting frame (305) near its top; the bag opening extrusion platform (303) is hingedly connected to one side of the bag opening support ring (304) on the connecting frame (305); an extrusion groove (306) is provided on the bag opening extrusion platform (303); the bottom supporting platform (301) is fixedly connected to the connecting frame (305) near its bottom; the universal wheels (302) are fixedly connected to the bottom surface of the bottom supporting platform (301); and the universal wheels (302) are in contact with the device base (100).
3. A particle recovery device for a plastic granulator according to claim 2, characterized in that: The screening mechanism comprises a screening net (501), a screening box (502) and a waste collection bag (503); the screening box (502) is fixedly connected to the device base (100); the screening net (501) is elastically connected in an inclined structure in the screening box (502); the screening box (502) is provided with a discharge port at a lower end position corresponding to the screening net (501); a material guide frame (506) is fixedly connected to the discharge port; a material discharge port is provided on the material guide frame (506); the material discharge port corresponds to a group of the charging bags (400); a material feed port (507) is provided on the screening box (502) at a higher end position corresponding to the screening net (501); a waste discharge port (508) is provided on the screening box (502) at the bottom of the screening net (501); the waste collection bag (503) is fixedly connected to the waste discharge port (508).
4. A particle recovery device for a plastic granulator according to claim 3, characterized in that: A plurality of mounting side platforms (504) are fixedly connected in the screening box (502), a spring (505) is fixedly connected to the mounting side platforms (504), and an end of the spring (505) is fixedly connected to the screening net (501).
5. The particle recovery device for a plastic granulator according to claim 3, characterized in that: A closing component (600) is provided on the material guiding frame (506) corresponding to the material discharging port.
6. A particle recovery device for a plastic granulator according to claim 5, characterized in that: The closing component (600) comprises an electric telescopic cylinder (601), a fixed frame (602), and a closing plate (603); the fixed frame (602) is fixedly connected to the material guide frame (506) corresponding to the material discharge port; the electric telescopic cylinder (601) is fixedly connected to the fixed frame (602); the piston end of the electric telescopic cylinder (601) is fixedly connected to the closing plate (603); and the closing plate (603) corresponds to the material discharge port.
7. A particle recovery device for a plastic granulator according to claim 6, characterized in that: A detection sensor (700) is fixedly connected to the fixed frame (602), and the detection sensor (700) corresponds to the interior of the charging bag (400).
8. A particle recovery device for a plastic granulator according to claim 7, characterized in that: It also includes a PLC controller and a motor driver connected to the PLC controller by signal, the motor driver is connected to the drive motor (201) and the electric telescopic cylinder (601) by signal, and the detection sensor (700) is connected to the PLC controller by signal.