Molding device for melamine tableware processing
By introducing demoulding components and polishing components into the melamine tableware forming device, the problem of flash on the edges of the tableware is solved, higher-quality demoulding and polishing effects are achieved, and production safety and product quality are improved.
Patent Information
- Application Number
- CN202422806851.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-18
AI Technical Summary
During the demoulding process of existing melamine tableware forming devices, the edges of the tableware have uneven flash, which affects the production quality and may scratch people.
A forming device including a demoulding component, a rotating component and a grinding component is designed. Through the cooperation of an ejector block, a wedge-shaped guide rail and a grinding roller, the demoulding and edge grinding of tableware are achieved to avoid the generation of flash.
It effectively removes the flash on the edge of the tableware, making it smoother, improving production quality, avoiding the risk of scratches, and facilitating subsequent operations.
Smart Images

Figure CN223326802U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a forming device for processing melamine tableware, in particular to a forming device for processing melamine tableware, and belongs to the technical field of melamine tableware processing. Background Art
[0002] Melamine tableware is a type of tableware made of melamine resin powder that is heated, pressurized and die-cast. Melamine plastic tableware is also called porcelain-like tableware. It is lightweight, beautiful, resistant to low temperatures (can be placed directly in the refrigerator), resistant to boiling (can be steamed or boiled in boiling water), resistant to pollution, and not easy to break. It is widely used in the fast food industry and children's catering industry, and is deeply loved by consumers and children. It also has the advantages of a smooth surface and easy cleaning.
[0003] A melamine tableware forming and demolding device is disclosed in the Chinese patent application disclosure specification CN219564106U. When in use, the staff holds the handle to push the ejector rod upward, and the raised ejector rod ejects the ejector ring from the ring groove in the mold base. The ejected ejector ring contacts the overflowed molded part on the mold base, and the melamine tableware in the mold can be lifted out at the same time, thereby realizing the demolding work. During the demolding process, the overall force is uniform and the ejection is smooth, and the melamine tableware body will not be deformed due to the squeezing force.
[0004] However, during the implementation of the technical solution of the above patent, the flash and unevenness on the edges of the melamine tableware cannot be removed. Melamine tableware is formed by heating and die-casting melamine resin powder. During the die-casting, the edge position may overflow and cause flash. These flashes cause the edges of the molded tableware to be uneven, affecting the production quality of the melamine tableware and even scratching the handlers in the later stage. Utility Model Content
[0005] The purpose of the present utility model is to provide a melamine tableware forming device for solving the above problems.
[0006] The utility model is realized by the following technical solutions: a forming device for processing melamine tableware, comprising a lower mold fixing frame, the outer surface of which is fixedly connected to an inclined fixing frame, and the outer surface of which is fixedly connected to a supporting frame;
[0007] A demoulding assembly is provided below the lower mold fixing frame, and the demoulding assembly includes a movable plate, an upper surface of the movable plate is fixedly connected to a knockout block, and the knockout block is slidably connected to the inner wall of the lower mold fixing frame, the upper surface of the movable plate is fixedly connected to a wedge-shaped guide rail, the outer surface of the wedge guide rail is slidably connected to a wedge sliding frame, the upper surface of the wedge sliding frame is fixedly connected to an anti-slip slider, the anti-slip slider is slidably connected to the inner wall of the lower mold fixing frame, and the upper surface of the anti-slip slider is fixedly connected to a pushing frame;
[0008] A rotating assembly is provided above the support frame, and the rotating assembly includes a rotating disk rotatably connected to the inner wall of the support frame;
[0009] A grinding assembly is provided above the support frame, and the grinding assembly includes a third electric push rod fixedly connected to the upper surface of the support frame, the telescopic end of the third electric push rod is fixedly connected to a connecting plate, the outer surface of the connecting plate is fixedly connected to a spring, the end of the spring away from the connecting plate is fixedly connected to a U-shaped frame, and the inner wall of the U-shaped frame is rotatably connected to a grinding roller.
[0010] Preferably, the demoulding assembly further comprises a first electric push rod fixedly connected to the bottom surface of the lower mold fixing frame, the top end of the first electric push rod is fixedly connected to the bottom surface of the movable plate, and the extension and retraction of the first electric push rod can drive the movable plate to move up and down.
[0011] Preferably, the rotating assembly also includes a second electric push rod fixedly connected to the upper surface of the support frame, and the bottom end of the second electric push rod is rotatably connected to a pressing block, which is adapted to the rotating disk. When the pressing block moves downward, it can cooperate with the rotating disk to clamp the center of the melamine tableware.
[0012] Specifically, the outer surface of the connecting plate is fixedly connected to a telescopic rod, one end of the telescopic rod away from the connecting plate is fixedly connected to the outer surface of the U-shaped frame, and the telescopic rod guides the movement of the U-shaped frame relative to the connecting plate.
[0013] Furthermore, a hydraulic rod is fixedly connected to the upper surface of the lower mold fixing frame, and the bottom end of the hydraulic rod is fixedly connected to the upper mold. The upper mold is adapted to the lower mold fixing frame, and the melamine resin powder is placed in the lower mold fixing frame. The upper mold is pushed downward by the hydraulic rod, and the melamine resin powder is heated by the lower mold fixing frame so that it can be die-cast.
[0014] Furthermore, two symmetrical arc-shaped baffles are fixedly connected to the upper surface of the support frame, and the two arc-shaped baffles are both adapted to the rotating disk. The arc-shaped baffles can block the melamine tableware that slides down from the inclined fixed frame.
[0015] The utility model provides a forming device for processing melamine tableware, which has the following beneficial effects:
[0016] 1. The melamine tableware processing forming device can demould and grind the edges of the die-cast melamine tableware through a demoulding component, a rotating component and a grinding component, thereby avoiding the flash generated during die-casting on the edges of the tableware, making the edges of the formed tableware smoother, improving production quality, and preventing flash from scratching the handling personnel, making it easier to use.
[0017] 2. The melamine tableware processing forming device is provided with a demoulding assembly and an inclined fixed frame. After the melamine resin powder is die-cast in the lower mold fixed frame, the first electric push rod is extended to make the ejection block eject the die-cast melamine tableware. At the same time, the upward movement of the wedge-shaped guide rail will drive the wedge-shaped sliding frame, the anti-slip slider and the pushing frame to move horizontally toward the ejection block. The pushing frame pushes the demoulded tableware toward the inclined fixed frame, and finally slides onto the support frame to facilitate subsequent polishing operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the three-dimensional structure of the ejector block and the push frame of the utility model;
[0020] Figure 3 This is a schematic diagram of the separate structure of the lower mold fixing frame, the anti-dropping slider and the wedge-shaped guide rail of the utility model;
[0021] Figure 4 This is a schematic diagram of the three-dimensional structure of the rotating disk and the grinding roller of the utility model;
[0022] Figure 5 This is a schematic diagram of the separate structure of the rotating disk and the supporting frame of the utility model.
[0023] Description of Reference Numerals
[0024] 1. Lower mold fixing frame;
[0025] 2. Demolding assembly; 21. Moving plate; 22. Ejector block; 23. Wedge-shaped guide rail; 24. Wedge-shaped sliding frame; 25. Anti-slip slider; 26. Push frame; 27. First electric push rod;
[0026] 3. Rotating assembly; 31. Rotating disk; 32. Second electric push rod; 33. Pressing block;
[0027] 4. Grinding assembly; 41. Third electric push rod; 42. Connecting plate; 43. Spring; 44. U-shaped frame; 45. Grinding roller; 46. Telescopic rod;
[0028] 5. Tilt fixing frame; 6. Support frame; 7. Hydraulic rod; 8. Upper mold; 9. Arc baffle. DETAILED DESCRIPTION
[0029] The embodiment of the utility model provides a forming device for processing melamine tableware.
[0030] Please refer to Figure 1, including a lower mold fixing frame 1, the outer surface of the lower mold fixing frame 1 is fixedly connected with an inclined fixing frame 5, the inclined fixing frame 5 is inclined to facilitate the melamine tableware on the lower mold fixing frame 1 to slide onto the support frame 6 through the inclined fixing frame 5, and the outer surface of the inclined fixing frame 5 is fixedly connected with the support frame 6.
[0031] Please refer to Figure 1 、 Figure 2 and Figure 3 A demoulding assembly 2 is provided below the lower mold fixing frame 1, and the demoulding assembly 2 includes a movable plate 21, the upper surface of the movable plate 21 is fixedly connected with an ejection block 22, and the ejection block 22 is slidably connected to the inner wall of the lower mold fixing frame 1, and the upper surface of the movable plate 21 is fixedly connected with a wedge-shaped guide rail 23, and the outer surface of the wedge-shaped guide rail 23 is slidably connected with a wedge-shaped sliding frame 24, and the upper surface of the wedge sliding frame 24 is fixedly connected with an anti-slip slider 25, and the anti-slip slider 25 is slidably connected to the inner wall of the lower mold fixing frame 1, and the upper surface of the anti-slip slider 25 is fixedly connected with a pushing frame 26. When the pushing frame 26 moves horizontally, it can push the melamine tableware demoulded in the lower mold fixing frame 1 toward the inclined fixing frame 5.
[0032] The demoulding assembly 2 also includes a first electric push rod 27 fixedly connected to the bottom surface of the lower mold fixing frame 1. The top end of the first electric push rod 27 is fixedly connected to the bottom surface of the movable plate 21. The extension and retraction of the first electric push rod 27 can drive the movable plate 21 to move up and down.
[0033] Please refer to Figure 1 、 Figure 4 and Figure 5 A rotating assembly 3 is provided above the support frame 6. The rotating assembly 3 includes a rotating disk 31 rotatably connected to the inner wall of the support frame 6. A motor is provided at the bottom of the support frame 6 to provide power for the rotation of the rotating disk 31. The rotating assembly 3 also includes a second electric push rod 32 fixedly connected to the upper surface of the support frame 6. The bottom end of the second electric push rod 32 is rotatably connected to a pressing block 33. The pressing block 33 is adapted to the rotating disk 31. When the pressing block 33 moves downward, it can cooperate with the rotating disk 31 to clamp the center of the melamine tableware.
[0034] Please refer to Figure 1 、 Figure 4 and Figure 5 A grinding assembly 4 is provided above the support frame 6. The grinding assembly 4 includes a third electric push rod 41 fixedly connected to the upper surface of the support frame 6. The telescopic end of the third electric push rod 41 is fixedly connected to a connecting plate 42. The outer surface of the connecting plate 42 is fixedly connected to a spring 43. The end of the spring 43 away from the connecting plate 42 is fixedly connected to a U-shaped frame 44. The inner wall of the U-shaped frame 44 is rotatably connected to a grinding roller 45. A motor is provided on the U-shaped frame 44 to provide power for the rotation of the grinding roller 45.
[0035] A telescopic rod 46 is fixedly connected to the outer surface of the connecting plate 42 . One end of the telescopic rod 46 away from the connecting plate 42 is fixedly connected to the outer surface of the U-shaped frame 44 . The telescopic rod 46 guides the movement of the U-shaped frame 44 relative to the connecting plate 42 .
[0036] Please refer to Figure 1 The upper surface of the lower mold fixing frame 1 is fixedly connected with a hydraulic rod 7, and the bottom end of the hydraulic rod 7 is fixedly connected with an upper mold 8. The upper mold 8 is adapted to the lower mold fixing frame 1. A heating wire is provided in the lower mold fixing frame 1, which can heat and melt the melamine resin powder in the lower mold fixing frame 1. The melamine resin powder is placed in the lower mold fixing frame 1, and the upper mold 8 is pushed downward by the hydraulic rod 7. The melamine resin powder is heated by the lower mold fixing frame 1 so that it can be die-cast.
[0037] Please refer to Figure 4 The upper surface of the support frame 6 is fixedly connected to two symmetrical arc-shaped baffles 9, and the two arc-shaped baffles 9 are adapted to the rotating disk 31. The arc-shaped baffles 9 can block the melamine tableware that slides down from the inclined fixed frame 5.
[0038] Working principle: Melamine resin powder is added to the lower mold fixing frame 1, and the melamine resin powder is hot-melted by the heating wire in the lower mold fixing frame 1. Then, the raw material in the lower mold fixing frame 1 is die-casted by the upper mold 8. After molding, the first electric push rod 27 is extended to make the ejection block 22 eject the die-cast melamine tableware. At the same time, the upward movement of the wedge-shaped guide rail 23 will drive the wedge-shaped sliding frame 24, the anti-slip slider 25 and the pushing frame 26 to move horizontally toward the ejection block 22. The pushing frame 26 pushes the demoulded tableware toward the inclined fixing frame 5, and finally slides onto the support frame 6. Then, the second electric push rod 32 is controlled to extend. The pressing block 33 and the rotating disk 31 are used to fix the center of the melamine tableware, and the third electric push rod 41 is controlled to extend so that the grinding roller 45 contacts the edge of the melamine tableware. At this time, the spring 43 is compressed, and then the motor on the U-shaped frame 44 is controlled to operate to drive the grinding roller 45 to rotate, and the motor at the bottom of the support frame 6 is operated to drive the rotating disk 31 and the melamine tableware above to rotate, so that the grinding roller 45 grinds the burrs generated during the die-casting of the edges of the melamine tableware. The device can demold and grind the edges of the die-cast melamine tableware to avoid burrs generated during the die-casting at the edges of the tableware, thereby improving production quality.
[0039] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A forming device for processing melamine tableware, comprising a lower mold fixing frame (1), characterized in that: The outer surface of the lower mold fixing frame (1) is fixedly connected to an inclined fixing frame (5), and the outer surface of the inclined fixing frame (5) is fixedly connected to a supporting frame (6); A demoulding assembly (2) is provided below the lower mold fixing frame (1), and the demoulding assembly (2) comprises a movable plate (21), an upper surface of the movable plate (21) is fixedly connected to an ejection block (22), and the ejection block (22) is slidably connected to the inner wall of the lower mold fixing frame (1), an upper surface of the movable plate (21) is fixedly connected to a wedge-shaped guide rail (23), an outer surface of the wedge-shaped guide rail (23) is slidably connected to a wedge-shaped sliding frame (24), an upper surface of the wedge-shaped sliding frame (24) is fixedly connected to an anti-slipping slider (25), the anti-slipping slider (25) is slidably connected to the inner wall of the lower mold fixing frame (1), and an upper surface of the anti-slipping slider (25) is fixedly connected to a pushing frame (26); A rotating assembly (3) is provided above the support frame (6), and the rotating assembly (3) includes a rotating disk (31) rotatably connected to the inner wall of the support frame (6); A grinding assembly (4) is provided above the support frame (6), and the grinding assembly (4) includes a third electric push rod (41) fixedly connected to the upper surface of the support frame (6), the telescopic end of the third electric push rod (41) is fixedly connected to a connecting plate (42), the outer surface of the connecting plate (42) is fixedly connected to a spring (43), the end of the spring (43) away from the connecting plate (42) is fixedly connected to a U-shaped frame (44), and the inner wall of the U-shaped frame (44) is rotatably connected to a grinding roller (45).
2. A melamine tableware forming device according to claim 1, characterized in that: The demoulding assembly (2) further comprises a first electric push rod (27) fixedly connected to the bottom surface of the lower mold fixing frame (1), and the top end of the first electric push rod (27) is fixedly connected to the bottom surface of the movable plate (21).
3. The melamine tableware forming device according to claim 1, characterized in that: The rotating assembly (3) further comprises a second electric push rod (32) fixedly connected to the upper surface of the support frame (6); the bottom end of the second electric push rod (32) is rotatably connected to a pressing block (33); and the pressing block (33) is adapted to the rotating disk (31).
4. The melamine tableware forming device according to claim 1, characterized in that: The outer surface of the connecting plate (42) is fixedly connected to a telescopic rod (46), and one end of the telescopic rod (46) away from the connecting plate (42) is fixedly connected to the outer surface of the U-shaped frame (44).
5. The melamine tableware forming device according to claim 1, characterized in that: The upper surface of the lower mold fixing frame (1) is fixedly connected to a hydraulic rod (7), the bottom end of the hydraulic rod (7) is fixedly connected to an upper mold (8), and the upper mold (8) is adapted to the lower mold fixing frame (1).
6. The melamine tableware forming device according to claim 1, characterized in that: Two symmetrical arc-shaped baffles (9) are fixedly connected to the upper surface of the support frame (6), and the two arc-shaped baffles (9) are both adapted to the rotating disk (31).
Citation Information
Patent Citations
Melamine tableware forming and demolding device
CN219564106U