Foaming microsphere feeding device with knocking function

By designing a feeding device with a knocking function and utilizing a combination of knocking and stirring mechanisms, the problems of uneven feeding and blockage in the foaming microsphere feeding device are solved, efficient and uniform material transportation is achieved, and production efficiency and the cleanliness of the working environment are improved.

CN223326812UActive Publication Date: 2025-09-12SHANGHAI LUEFA CHEM TECH CO LTD
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Patent Information

Application Number
CN202422748251.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-09-12
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

The existing foaming microsphere feeding device has problems such as uneven feeding, easy clogging and material sticking to the inner wall of the channel, resulting in low production efficiency and inconvenient operation.

Method used

A feeding device with a knocking function is designed. Through the combined use of a knocking mechanism and a stirring mechanism, including a support block, a support plate, a circular block, a hinged rod, a knocking block, a gear, a motor, a rotating shaft, a pulley set and a stirring roller, uniform material transportation is achieved and blockage is prevented.

Benefits of technology

It effectively avoids material blockage, improves feeding efficiency, ensures uniform material delivery to processing equipment, and reduces operation complexity and labor intensity of staff.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of foaming microsphere feeding, and discloses a foaming microsphere feeding device with a knocking function, which comprises a feeding channel, a knocking mechanism is arranged on the feeding channel, the knocking mechanism comprises a support block, a support plate, a circular block, a hinge rod, a knocking block, a complete gear and an incomplete gear, the supporting blocks are fixedly installed on the feeding channel, the two supporting plates are fixedly installed on the supporting blocks, the two supporting blocks are rotationally connected with rotating rods, the circular block is fixedly installed on one rotating rod, and one end of the hinge rod is hinged to the circular block. The round block rotates intermittently, and under the hinging action of the hinge rod, the knocking block can be driven to knock the feeding channel intermittently in a reciprocating manner, so that materials can be prevented from being blocked and adhered to the inner wall of the feeding channel, and the feeding efficiency can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of foaming microsphere feeding, in particular to a foaming microsphere feeding device with a knocking function. Background Art

[0002] Feeding of foamed microspheres refers to the process of transporting the raw materials of foamed microspheres from the storage container through a specific device to the feed port of the processing equipment at a certain rate and in a certain manner during the production and processing of foamed microspheres.

[0003] According to a Chinese patent with the publication number "CN220883115U", a feeding device for foamed microspheres is disclosed. The feeding device for foamed microspheres includes a feeding pipe, a return port on the side wall of the feeding pipe, and a turntable connected to the feeding pipe. A return block is slidably connected to the bottom of the turntable. A return trough is provided in the return block, and the return trough is connected to the return port. The two ends of the return block are respectively in contact with the side surfaces of the feeding pipe. The utility model provides a return block on the feed pipe, a return trough in the return block, and utilizes the mutual cooperation between the return trough and the return port to collect and re-feed the raw materials brought out by the rotation of the turntable, thereby reducing the waste of raw materials, improving the utilization rate of raw materials, and improving production efficiency. At the same time, since the raw materials will not fall to the ground, the staff do not need to clean the ground frequently, which reduces the staff's work intensity, increases the cleanliness of the working environment, and brings convenience to the staff. Traditional feeding devices usually have the problems of uneven feeding, easy clogging of the feeding channel, and easy sticking of materials to the inner wall of the channel. The above-mentioned device has a complex structure and is inconvenient to operate, and no uniform feeding structure is provided, which affects the production efficiency. Therefore, a feeding device of foamed microspheres with a knocking function is proposed to solve the above-mentioned problems. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a feeding device for foamed microspheres with a knocking function in view of the deficiencies in the above-mentioned prior art.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is: a feeding device for foamed microspheres with a knocking function, comprising a feeding channel, a knocking mechanism is arranged on the feeding channel, the knocking mechanism comprises a support block, a support plate, a circular block, a hinged rod, a knocking block, a complete gear, and an incomplete gear, the support block is fixedly mounted on the feeding channel, the number of the support plates is two, both of which are fixedly mounted on the support block, the two support blocks are rotatably connected with a rotating rod, the circular block is fixedly mounted on a rotating rod, one end of the hinged rod is hinged on the circular block, the knocking block is slidably connected to the support block, and the other end of the hinged rod is hinged on the knocking block, the complete gear is fixedly sleeved on the outer wall of one rotating rod, and the incomplete gear is fixedly sleeved on the outer wall of the other rotating rod.

[0006] Preferably, the knocking mechanism further comprises a motor and a rotating shaft, wherein the motor is fixedly mounted on the feed channel via a fixing plate, one end of the rotating shaft is rotatably connected to the feed channel via a bearing, and the other end of the rotating shaft is fixedly connected to the motor output end. According to this preferred embodiment, by starting the motor, the motor output end drives the fixedly connected rotating shaft to rotate.

[0007] Preferably, the knocking mechanism further comprises a first pulley set, wherein one pulley in the first pulley set is fixedly sleeved on the outer wall of the rotating shaft, and the other pulley in the first pulley set is fixedly sleeved on the outer wall of one end of the other rotating rod. According to this preferred embodiment, the first pulley set rotates, and the driving connection of the belt drives the rotating rod to rotate.

[0008] Preferably, a stirring mechanism is further provided inside the feed channel, comprising a feed hopper and a diverter block, wherein the feed hopper is fixedly mounted on the top of the feed channel, and the diverter block is fixedly mounted on the inner wall of the feed hopper. With this preferred embodiment, the foamed microspheres can be added through the feed hopper, and the diverter block is used to divert the flow, thereby preventing the foamed microspheres from clogging the feed inlet of the feed channel.

[0009] Preferably, the stirring mechanism further comprises a stirring roller and a stirring blade, the diverter block further defines an inner cavity, the stirring roller is rotatably connected to the inner cavity via a bearing, and the stirring blade is fixedly mounted on the outer wall of the stirring roller. With this preferred embodiment, the stirring blade can evenly deliver the foamed microspheres to the processing equipment.

[0010] Preferably, the stirring mechanism further comprises a second pulley set and a round rod, wherein one pulley in the second pulley set is fixedly sleeved on the outer wall of the top end of the stirring roller, and the other pulley in the second pulley set is fixedly sleeved on the outer wall of the top end of the round rod. According to this preferred embodiment, the second pulley set rotates, and the stirring roller and the stirring blade are driven to rotate by the transmission connection of the belt.

[0011] Preferably, the stirring mechanism further comprises a helical gear set, wherein one helical gear in the helical gear set is fixedly sleeved on the outer wall of the bottom end of the round rod, and the other helical gear in the helical gear set is fixedly sleeved on the outer wall of the rotating shaft. According to this preferred embodiment, the helical gear set rotates, and the round rod is driven to rotate by the transmission connection of the two mutually meshing helical gears.

[0012] The utility model adopts the above technical solution, which can bring the following beneficial effects:

[0013] 1. The feeding device of the foamed microspheres with a knocking function, through the cooperation of the support block, the support plate, the circular block, the hinged rod, the knocking block, the complete gear, the incomplete gear, the motor, the rotating shaft, and the pulley group, the circular block rotates intermittently, and under the hinged action of the hinged rod, the knocking block can be driven to knock the feeding channel back and forth intermittently, so as to avoid the material from being blocked and sticking to the inner wall of the feeding channel, thereby improving the feeding efficiency.

[0014] 2. The feeding device of the foamed microspheres with a knocking function rotates the stirring roller and the stirring blades under the cooperation of the feed hopper, the diverter block, the stirring roller, the stirring blades, the second pulley group, the round rod, and the helical gear group. The stirring blades can evenly transport the foamed microspheres to the processing equipment, thereby avoiding blockage during feeding. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of the utility model;

[0016] Figure 2 This is a side view structural diagram of the utility model;

[0017] Figure 3 This is a schematic diagram of the internal structure of the feed channel of the utility model;

[0018] Figure 4 This is a schematic diagram of the side cross-sectional structure of the diverter block of the utility model.

[0019] In the figure: 1. Feed channel; 21. Knocking mechanism; 211. Support block; 212. Support plate; 213. Round block; 214. Articulated rod; 215. Knocking block; 216. Complete gear; 217. Incomplete gear; 218. Motor; 219. Rotating shaft; 220. Pulley group 1; 31. Stirring mechanism; 311. Feed hopper; 312. Diverter block; 313. Stirring roller; 314. Stirring blade; 315. Pulley group 2; 316. Round rod; 317. Helical gear group. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.

[0022] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "disposed" should be understood in a broad sense. For example, they may refer to fixed connection or disposition, detachable connection or disposition, or integral connection or disposition. Those skilled in the art will understand the specific meanings of these terms in this utility model based on specific circumstances.

[0023] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "several" means two or more, unless otherwise specifically defined.

[0024] See also Figure 1-4 , one embodiment of the utility model is: a feeding device for foamed microspheres with a knocking function, comprising a feeding channel 1, a knocking mechanism 21 is provided on the feeding channel 1, the knocking mechanism 21 comprises a support block 211, a support plate 212, a circular block 213, a hinged rod 214, a knocking block 215, a complete gear 216, and an incomplete gear 217, the support block 211 is fixedly mounted on the feeding channel 1, the number of support plates 212 is two and both are fixedly mounted on the support block 211, the two support blocks 211 are rotatably connected to a rotating rod, the circular block 213 is fixedly mounted on a rotating rod, one end of the hinged rod 214 is hinged on the circular block 213, and the knocking block 215 is slidably connected to the support block 211, the other end of the hinged rod 214 is hinged on the knocking block 215, the complete gear 216 is fixedly sleeved on the outer wall of one rotating rod, and the incomplete gear 217 is fixedly sleeved on the outer wall of the other rotating rod. The knocking mechanism 21 also includes a motor 218 and a rotating shaft 219. The motor 218 is fixedly mounted on the feed channel 1 through a fixed plate. One end of the rotating shaft 219 is rotatably connected to the feed channel 1 through a bearing, and the other end of the rotating shaft 219 is fixedly connected to the output end of the motor 218. The knocking mechanism 21 also includes a pulley group 220, one pulley in the pulley group 220 is fixedly sleeved on the outer wall of the rotating shaft 219, and the other pulley in the pulley group 220 is fixedly sleeved on the outer wall of one end of the other rotating rod;

[0025] Working principle: The device is installed at the feed inlet of the foaming microsphere processing equipment. By starting the motor 218, the output end of the motor 218 drives the fixedly connected rotating shaft 219 to rotate, which drives the pulley group 220 fixedly mounted on the outer wall of the rotating shaft 219 to rotate. Through the transmission connection of the belt, a rotating rod is driven to rotate, thereby driving an incomplete gear 217 fixedly mounted on the outer wall of the rotating rod to rotate. Due to the meshing action of the incomplete gear 217 and the complete gear 216, the complete gear 216 can be driven to rotate intermittently, and then the circular block 213 can be driven to rotate intermittently. Under the hinged action of the hinged rod 214, the knocking block 215 can be driven to knock the feed channel 1 back and forth intermittently, so as to avoid material clogging and sticking to the inner wall of the feed channel 1, thereby improving the feeding efficiency.

[0026] See also Figure 1-4 On the basis of the above embodiment, in another embodiment of the present invention, a stirring mechanism 31 is further provided inside the feed channel 1, and the stirring mechanism 31 includes a feed hopper 311 and a diverter block 312. The feed hopper 311 is fixedly mounted on the top of the feed channel 1, and the diverter block 312 is fixedly mounted on the inner wall of the feed hopper 311. The stirring mechanism 31 also includes a stirring roller 313 and a stirring blade 314. An inner cavity is further provided inside the diverter block 312. The stirring roller 313 is rotatably connected to the inner cavity through a bearing, and the stirring blade 314 is fixed. Installed on the outer wall of the stirring roller 313, the stirring mechanism 31 also includes a pulley group 2 315 and a round rod 316. One of the pulleys in the pulley group 2 315 is fixedly sleeved on the outer wall of the top end of the stirring roller 313, and the other pulley in the pulley group 2 315 is fixedly sleeved on the outer wall of the top end of the round rod 316. The stirring mechanism 31 also includes a bevel gear group 317. One of the bevel gears in the bevel gear group 317 is fixedly sleeved on the outer wall of the bottom end of the round rod 316, and the other bevel gear in the bevel gear group 317 is fixedly sleeved on the outer wall of the rotating shaft 219.

[0027] Working principle: Foaming microspheres can be added through the feed hopper 311, and the diverter block 312 is used for diversion to prevent the foaming microspheres from being blocked at the feed port of the feed channel 1, and then enter the inside of the feed channel 1. When the rotating shaft 219 rotates, the helical gear set 317 fixed on the outer wall of the rotating shaft 219 is driven to rotate. Through the transmission connection of two mutually meshing helical gears, the round rod 316 is driven to rotate, thereby driving the pulley set 2 315 fixed on the outer wall of the top end of the round rod 316 to rotate. Through the transmission connection of the belt, the stirring roller 313 and the stirring blade 314 are driven to rotate. The stirring blade 314 can evenly transport the foaming microspheres to the processing equipment, thereby avoiding blockage during feeding.

[0028] It is worth noting that, in order to facilitate control, a control switch is provided on the motor 218 in the above embodiment, and the control switch can control the motor 218 to work. The above are all existing technologies and are not the main innovations, so they will not be described in detail here.

[0029] The present invention provides a feeding device for foamed microspheres with a tapping function. There are many methods and approaches to implement this technical solution. The above is only a preferred embodiment of the present invention. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of the present invention, and such improvements and modifications should also be considered within the scope of protection of the present invention. Any components not specified in this embodiment may be implemented using existing technologies.

Claims

1. A feeding device for foamed microspheres with a knocking function, comprising a feeding channel (1), characterized in that: The feed channel (1) is provided with a knocking mechanism (21), the knocking mechanism (21) comprising a support block (211), a support plate (212), a circular block (213), a hinged rod (214), a knocking block (215), a complete gear (216), and an incomplete gear (217). The support block (211) is fixedly mounted on the feed channel (1), and the number of the support plates (212) is two, both of which are fixedly mounted on the support block (211). The two support plates (212) are fixedly mounted on the support block (211). The support blocks (211) are all rotatably connected to a rotating rod, the circular block (213) is fixedly mounted on one rotating rod, one end of the hinged rod (214) is hinged on the circular block (213), the knocking block (215) is slidably connected to the support block (211), the other end of the hinged rod (214) is hinged on the knocking block (215), the complete gear (216) is fixedly sleeved on the outer wall of one rotating rod, and the incomplete gear (217) is fixedly sleeved on the outer wall of the other rotating rod.

2. The feeding device for foamed microspheres with a knocking function according to claim 1, characterized in that: The knocking mechanism (21) further comprises a motor (218) and a rotating shaft (219), wherein the motor (218) is fixedly mounted on the feed channel (1) via a fixing plate, one end of the rotating shaft (219) is rotatably connected to the feed channel (1) via a bearing, and the other end of the rotating shaft (219) is fixedly connected to the output end of the motor (218).

3. The feeding device for foamed microspheres with a knocking function according to claim 1, characterized in that: The knocking mechanism (21) further comprises a pulley set (220), wherein one pulley in the pulley set (220) is fixedly sleeved on the outer wall of the rotating shaft (219), and another pulley in the pulley set (220) is fixedly sleeved on the outer wall of one end of the other rotating rod.

4. The feeding device for foamed microspheres with a knocking function according to claim 1, characterized in that: A stirring mechanism (31) is further provided inside the feed channel (1), and the stirring mechanism (31) comprises a feed hopper (311) and a diverter block (312). The feed hopper (311) is fixedly mounted on the top of the feed channel (1), and the diverter block (312) is fixedly mounted on the inner wall of the feed hopper (311).

5. The feeding device for foamed microspheres with a knocking function according to claim 4, characterized in that: The stirring mechanism (31) further comprises a stirring roller (313) and a stirring blade (314); an inner cavity is provided inside the diverter block (312); the stirring roller (313) is rotatably connected to the inner cavity via a bearing; and the stirring blade (314) is fixedly mounted on the outer wall of the stirring roller (313).

6. The feeding device for foamed microspheres with a knocking function according to claim 4, characterized in that: The stirring mechanism (31) further comprises a second pulley group (315) and a round rod (316), wherein one pulley in the second pulley group (315) is fixedly sleeved on the outer wall of the top end of the stirring roller (313), and the other pulley in the second pulley group (315) is fixedly sleeved on the outer wall of the top end of the round rod (316).

7. The feeding device for foamed microspheres with a knocking function according to claim 4, characterized in that: The stirring mechanism (31) further comprises a helical gear set (317), wherein one helical gear in the helical gear set (317) is fixedly sleeved on the outer wall of the bottom end of the round rod (316), and another helical gear in the helical gear set (317) is fixedly sleeved on the outer wall of the rotating shaft (219).

Citation Information

Patent Citations

  • Foaming microsphere feeding device

    CN220883115U