Scrap compression device

By designing a lathe waste chip compression device that automatically discharges waste chip blocks, a hydraulic cylinder and a pusher plate are used to achieve automatic compression and discharge of waste chips, which solves the problem of manual removal of waste chip blocks after compression in the existing technology and improves compression efficiency.

CN223327007UActive Publication Date: 2025-09-12成都裕鸢航空智能制造股份有限公司
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Patent Information

Application Number
CN202422367933.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-09-12
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

Existing lathe waste chip compression equipment requires manual removal of waste chip blocks after compression, resulting in low compression efficiency.

Method used

A compression device for automatically discharging waste chips is designed. A hydraulic cylinder is used to drive the compression block to slide and compress the waste chips. The waste chips are automatically discharged through a push plate and a discharge device, and the cylinder is used to control the sealing and opening of the opening.

Benefits of technology

The waste chips are automatically discharged after compression, which improves the efficiency of compression operation, simplifies the operation process and reduces the time of manual intervention.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a waste chip compression device, and relates to the technical field of lathe waste chip treatment. A cuboid-shaped compression cavity is formed in the box body, a first pressing block and a second pressing block are arranged in the compression cavity in a sliding mode, a material opening is formed in the top, close to the higher end, of the box body, a material pushing device is arranged on the side, close to the lower end of the box body, of the material opening, and a material discharging device is arranged at the bottom, below the material pushing device, of the box body. The first pressing block and the second pressing block are matched with the compression cavity in shape and size, the first pressing block is located above the second pressing block in an inclined mode, hydraulic cylinders for driving the first pressing block and the second pressing block to slide are arranged at the high end and the low end of the box body respectively, and the pushing device comprises a plate groove formed in the inner wall of the box body. A material pushing plate capable of stretching out and retracting back is arranged in the plate groove, the material discharging device comprises an opening formed in the bottom of the box body, and a baffle is arranged in the opening in a sliding mode. After the scraps are compressed, the scrap blocks can be automatically discharged, and the compression operation efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of lathe waste chip processing, in particular to a waste chip compression device. Background Art

[0002] Waste chips are generated during lathe processing, which are mainly composed of residual metal chips, debris or chips generated during operations such as cutting, milling and drilling of metal materials.

[0003] In the prior art, in order to reduce floor space and facilitate storage and transportation, waste chips must be compressed after collection. After compressing the waste chips, the current compression equipment needs to open the side door and then manually take them out or use a forklift to fork them out, and then close the side door before the next compression operation can be carried out. The process is cumbersome and results in low compression efficiency. Utility Model Content

[0004] The utility model aims to develop a waste chip compression device which can automatically discharge waste chip blocks after the waste chips are compressed, thereby improving the compression operation efficiency.

[0005] The utility model is achieved through the following technical solutions:

[0006] A waste chip compression device, comprising:

[0007] The box is tilted and has a rectangular compression chamber inside;

[0008] The first pressing block and the second pressing block are slidably disposed in the compression chamber;

[0009] The material port is located at the top of the box body near the higher end;

[0010] The material pushing device is provided on the box body at the side of the material opening close to the lower end of the box body;

[0011] The discharge device is arranged at the bottom of the box below the pushing device;

[0012] The shapes and sizes of the first and second pressing blocks are adapted to the compression chamber, the first pressing block is located obliquely above the second pressing block, and the upper and lower ends of the box body are respectively provided with hydraulic cylinders for driving the first and second pressing blocks to slide;

[0013] The pushing device comprises a plate groove provided on the inner wall of the box body, wherein a push plate which can be extended and retracted is provided in the plate groove;

[0014] The discharging device comprises an opening arranged at the bottom of the box body, and a baffle is slidably arranged in the opening.

[0015] Optionally, the distance between the material port and the pushing device is greater than the thickness of the first pressing block.

[0016] Optionally, a driving unit is provided in the side wall of the box body on the side of the push plate, and the driving unit pushes the push plate to slide in a direction perpendicular to the sliding tracks of the first pressing block and the second pressing block.

[0017] Optionally, the driving unit includes a support provided on the side wall of the push plate away from the compression chamber, a push rod is hinged on the support, a driving block is hinged at the end of the push rod, a driving rod that is rotatably provided in the side wall of the box body away from the compression chamber and is threadedly engaged with the driving block, a sliding groove that is correspondingly provided in the side wall of the box body at the driving rod and is slidably engaged with the driving block, and a motor is provided at one end of the driving rod with a transmission connection therewith.

[0018] Optionally, the driving rod is arranged parallel to the pushing plate, and the sliding groove is arranged parallel to the driving rod.

[0019] Optionally, the push plate is provided with a plurality of supports arranged in a straight line at equal intervals, and the arrangement tracks of the plurality of supports are parallel to the axial direction of the driving rod.

[0020] Optionally, two push rods are hinged on the support, the angle between the two push rods is less than ninety degrees, and the thread directions in the sliding tracks of the driving blocks at the ends of the two push rods are opposite.

[0021] Optionally, the width of the opening is adapted to the width of the compression chamber, and the length of the opening is not less than the length of the waste chips after being compressed into blocks. A slot hole for the baffle to slide into is provided in the side wall of the box body near the higher end of the opening, and a cylinder for driving the baffle to slide is provided on the outer wall of the box body outside the slot hole.

[0022] Optionally, a plurality of pins are provided at the lower end of the baffle, and the pins are arranged parallel to the sliding direction of the baffle. The ends of the pins away from the baffle have a truncated cone-shaped guide portion, and the side walls of the opening away from the slot are provided with a plurality of slots corresponding to the positions and shapes and sizes of the plurality of pins.

[0023] Optionally, a plurality of pillars are provided at the bottom of the box body, and a hopper is provided on the material opening.

[0024] The beneficial effects of the utility model are:

[0025] The utility model can automatically push the waste chips to the opening for discharge after automatically compressing the waste chips. During the discharge process, a pushing plate pushes the waste chips to avoid the waste chips from being discharged unsmoothly. After automatic discharge, the discharge device and the pushing device can automatically reset to prepare for the next automatic discharge. A cart or container is arranged under the opening to directly catch the discharged waste chips, so the discharge time is shortened and the compression efficiency of the compression device is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0027] Figure 1 This is the structural diagram of the utility model;

[0028] Figure 2 This is the structural diagram of the pushing device.

[0029] Figure numerals: 1, box body; 2, material port; 3, hopper; 4, first pressure block; 5, second pressure block; 6, baffle; 7, plug column; 8, cylinder; 9, driving rod; 10, driving block; 11, motor; 12, push rod; 13, support; 14, push plate. DETAILED DESCRIPTION

[0030] Hereinafter, only certain exemplary embodiments are briefly described. As will be appreciated by those skilled in the art, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and description are to be regarded as illustrative in nature and not restrictive.

[0031] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0032] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0033] like Figure 1 and Figure 2 As shown, the utility model discloses a waste chip compression device, which includes a box body 1. The box body 1 is tilted and a plurality of supports are provided at the bottom of the box body 1.

[0034] A rectangular compression chamber is provided inside the box body 1, in which a first pressing block 4 and a second pressing block 5 are slidingly provided. The shapes and sizes of the first pressing block 4 and the second pressing block 5 are adapted to the compression chamber, and the first pressing block 4 is located obliquely above the second pressing block 5.

[0035] Hydraulic cylinders are mounted on the outer walls of the upper and lower ends of the housing 1. Their piston rods slide through the sidewalls at the upper and lower ends of the housing 1 and connect to the first and second pressure blocks 4 and 5, respectively. These hydraulic cylinders drive the first and second pressure blocks 4 and 5 to slide within the compression chamber. Pores or gaps exist between the first and second pressure blocks 4, 5, and the inner walls of the compression chamber to prevent over-sealing, which could lead to an increase in internal pressure during the sliding of the first and second pressure blocks 4, 5. Accordingly, through-holes are provided on both the upper and lower ends of the housing 1 to prevent internal sealing.

[0036] A material port 2 is provided at the top of the box body 1 near the higher end, and a hopper 3 is provided on the material port 2. Waste chips enter the box body 1 through the hopper 3 and the material port 2.

[0037] A pusher is installed on the lower side of the box body 1 near the material inlet 2. The distance between the pusher and the material inlet 2 is greater than the thickness of the first pressing block 4. A discharge device is installed at the bottom of the box body 1 below the pusher. The sidewalls of the box body 1 are thickened away from the higher end of the box body 1, and waste chips are mainly compressed in this area.

[0038] The pushing device includes a pushing plate 14 arranged on the inner wall of the top of the box body 1, and a plate groove for accommodating the pushing plate 14 is correspondingly provided on the inner wall of the box body 1. A driving unit is provided in the side wall of the box body 1 on the side of the pushing plate 14, and the driving unit pushes the pushing plate 14 to slide in a direction perpendicular to the sliding trajectory of the first pressing block 4 and the second pressing block 5.

[0039] The drive unit includes a drive rod 9 that is rotatably arranged in the side wall of the box body 1. The drive rod 9 is arranged parallel to the push plate 14. One end of the drive rod 9 is provided with a motor 11 that is transmission-connected thereto. Three supports 13 arranged in a straight track are evenly spaced on the side wall of the push plate 14 near the drive rod 9. The arrangement track of the three supports 13 is parallel to the axial direction of the drive rod 9. Two push rods 12 are hinged on the supports 13 respectively. The angle between the two push rods 12 is less than ninety degrees. The ends of the two push rods 12 away from the supports 13 are hinged with drive blocks 10. The two drive blocks 10 are respectively threadedly engaged with the drive rod 9. Corresponding screw holes are provided on the drive blocks 10, and corresponding threads are provided on the drive rod 9. In addition, the directions of the threads in the sliding tracks of the two drive blocks 10 on the drive rod 9 are opposite, so that when the drive rod 9 rotates, the two drive blocks 10 move synchronously in opposite directions. A sliding groove corresponding to the driving block 10 is provided in the side wall of the box body 1 at the driving rod 9. The sliding groove is arranged parallel to the driving rod 9. The sliding groove serves as a sliding guide for the driving block 10, allowing the driving block 10 to slide axially along the driving rod 9.

[0040] The operation of the motor 11 causes the drive rod 9 to rotate forward. The drive rod 9 is threadedly engaged with the multiple drive blocks 10, causing the drive blocks 10 at the ends of the two push rods 12 hinged on the same support 13 to slide toward each other. The angle between the two push rods 12 on the same support 13 is reduced, and the push plate 14 is pushed into the compression chamber. The operation of the motor 11 causes the drive rod 9 to rotate backward. The drive rod 9 is threadedly engaged with the multiple drive blocks 10, causing the drive blocks 10 at the ends of the two push rods 12 hinged on the same support 13 to slide away from each other. The angle between the two push rods 12 on the same support 13 is increased, and the push plate 14 is pushed into the plate groove of the side wall of the box body 1.

[0041] The discharge device includes an opening provided on the side wall of the box body 1 at the bottom of the compression chamber. The width of the opening is adapted to the width of the compression chamber, and the length of the opening is not less than the length of the waste chips after being compressed into blocks. A baffle 6 is slidably provided in the opening. A slot for the baffle 6 to slide into is provided in the side wall of the box body 1 on the side of the opening near the higher end of the box body 1. A cylinder 8 for driving the baffle 6 to slide is provided on the outer wall of the box body 1 outside the slot. The cylinder 8 drives the baffle 6 to slide into the opening to seal the opening, and the cylinder 8 drives the baffle 6 to slide into the slot to open the opening. A plurality of pins 7 are provided at the lower end of the baffle 6. The pins 7 are arranged parallel to the sliding direction of the baffle 6. The ends of the pins 7 away from the baffle 6 have a truncated cone-shaped guide portion. The side wall of the opening away from the slot is provided with a plurality of slots corresponding to the positions, shapes and sizes of the plurality of pins 7.

[0042] When the waste chips are compressed, the cylinder 8 drives the baffle 6 to slide into the opening to close the opening. The second pressing block 5 is in contact with the lower end of the box body 1, and the first pressing block 4 is on the side of the material port 2 close to the higher end of the box body 1. The waste chips enter the compression chamber between the first pressing block 4 and the second pressing block 5 from the hopper 3 and the material port 2. Since the box body 1 is tilted, the waste chips can be close to the filling state, and then the first pressing block 4 slides toward the lower end of the box body 1 to gradually compress the waste chips. After the first pressing block 4 and the second pressing block 5 have completed the compression of the waste chips, the first pressing block 4 and the second pressing block 5 are in contact with the lower end of the box body 1. The two pressure blocks 5 slide synchronously toward the higher end of the box body 1, and place the waste block between the discharge device and the pushing device. The cylinder 8 drives the baffle 6 to slide into the slot, and the driving unit drives the pushing plate 14 to slide toward the compression chamber, pushing the waste block into the opening so that it is automatically discharged from the box body 1. Then the cylinder 8 drives the baffle 6 to slide into the opening to close it, and the driving unit drives the pushing plate 14 to slide into the plate slot. The first pressure block 4 slides to the material port 2 close to the higher end side of the box body 1 to achieve reset, and the second pressure block 5 slides to the lower end of the box body 1 to achieve reset, and the next waste compression can be carried out.

[0043] The above embodiments are only preferred embodiments of the present invention and are not limitations on the technical solutions of the present invention. Any technical solution that can be implemented on the basis of the above embodiments without creative work should be deemed to fall within the scope of protection of the patent of the present invention.

Claims

1. A waste compression device, characterized in that: include: The box is tilted and has a rectangular compression chamber inside; The first pressing block and the second pressing block are slidably disposed in the compression chamber; The material port is located at the top of the box body near the higher end; The material pushing device is provided on the box body at the side of the material opening close to the lower end of the box body; The discharge device is arranged at the bottom of the box below the pushing device; The shapes and sizes of the first and second pressing blocks are adapted to the compression chamber, the first pressing block is located obliquely above the second pressing block, and the upper and lower ends of the box body are respectively provided with hydraulic cylinders for driving the first and second pressing blocks to slide; The pushing device comprises a plate groove provided on the inner wall of the box body, wherein a push plate which can be extended and retracted is provided in the plate groove; The discharging device comprises an opening arranged at the bottom of the box body, and a baffle is slidably arranged in the opening.

2. The waste chip compression device according to claim 1, characterized in that: The distance between the material port and the pushing device is greater than the thickness of the first pressing block.

3. The waste chip compression device according to claim 2, characterized in that: A driving unit is provided in the side wall of the box body on the side of the push plate, and the driving unit pushes the push plate to slide in a direction perpendicular to the sliding tracks of the first pressing block and the second pressing block.

4. The waste chip compression device according to claim 3, characterized in that: The driving unit includes a support provided on the side wall of the push plate away from the compression chamber, a push rod is hinged on the support, and a driving block is hinged at the end of the push rod. A driving rod that is rotatably provided in the side wall of the box body away from the compression chamber and is threadedly engaged with the driving block is provided, and a sliding groove that is slidably engaged with the driving block is correspondingly provided in the side wall of the box body at the driving rod, and a motor is provided at one end of the driving rod with a transmission connection therewith.

5. The waste chip compression device according to claim 4, characterized in that: The driving rod is arranged parallel to the pushing plate, and the sliding groove is arranged parallel to the driving rod.

6. The waste chip compression device according to claim 5, characterized in that: The push plate is provided with a plurality of supports arranged in a straight line at equal intervals, and the arrangement tracks of the plurality of supports are parallel to the axial direction of the driving rod.

7. The waste chip compression device according to claim 6, characterized in that: Two push rods are hinged on the support, the angle between the two push rods is less than ninety degrees, and the screw threads in the sliding tracks of the driving blocks at the ends of the two push rods are in opposite directions.

8. The waste chip compression device according to claim 1, characterized in that: The width of the opening is adapted to the width of the compression chamber, and the length of the opening is not less than the length of the waste chips after being compressed into blocks. A slot hole for the baffle to slide into is provided in the side wall of the box body near the higher end of the opening, and a cylinder for driving the baffle to slide is provided on the outer wall of the box body outside the slot hole.

9. The waste chip compression device according to claim 8, characterized in that: A plurality of plug-in posts are provided at the lower end of the baffle, and the plug-in posts are arranged parallel to the sliding direction of the baffle. The ends of the plug-in posts away from the baffle have a truncated cone-shaped guide portion, and the side wall of the opening away from the slot is provided with a plurality of slots corresponding to the positions and shapes and sizes of the plurality of plug-in posts.

10. The waste chip compression device according to claim 1, characterized in that: A plurality of pillars are provided at the bottom of the box body, and a hopper is provided on the material opening.