Battery replacement trolley convenient to position

Through the meshing method of the driving sprocket, the driven sprocket and the chain, the problem of inaccurate positioning of the battery swapping trolley is solved, the precise positioning of the battery swapping trolley is achieved, and the success rate of battery swapping and the safety of the equipment are improved.

CN223327362UActive Publication Date: 2025-09-12SHENZHEN JINGZHI MACHINE +1
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Patent Information

Application Number
CN202422821711.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-09-12
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

In the existing technology, during the battery swapping process, the positioning of the battery swapping cart is inaccurate, resulting in battery swapping failure, damage to equipment, battery swapping equipment, battery swapping equipment, In the existing technology, in the existing technology, the positioning of the battery swapping cart is inaccurate, resulting in battery swapping failure, reducing the success rate, and even damaging equipment.

Method used

The meshing method of the driving sprocket, the driven sprocket and the chain is adopted, and the forced drive mechanism of the sprocket and the chain is used to ensure the accurate positioning of the battery-swapping trolley and prevent displacement.

Benefits of technology

Improve the positioning accuracy of the battery swapping vehicle, improve the safety of the battery swapping process, ensure the safety of the battery swapping equipment, increase the success rate of the battery swapping process, ensure the safety of the battery swapping vehicle, ensure the safety of the battery swapping equipment, and ensure the smooth progress of the battery swapping process.

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Abstract

The utility model relates to a battery changing trolley convenient to position, which comprises a rack and a driving mechanism for driving the rack to operate, the driving mechanism comprises a mounting seat, a driving chain wheel, a first driven chain wheel, a second driven chain wheel, a chain and a motor, the driving chain wheel, the first driven chain wheel and the second driven chain wheel are respectively arranged on the mounting seat, and the chain is arranged on the mounting seat. The first driven chain wheel and the second driven chain wheel are arranged on the same side of the driving chain wheel, the driving chain wheel is connected with the output end of the motor, and the chain sequentially bypasses the first driven chain wheel, the driving chain wheel and the second driven chain wheel. The two ends of the chain are fixed to preset fixing points at the two reciprocating operation ends of the rack respectively. According to the battery replacing trolley convenient to position, the battery replacing trolley is prevented from shifting when the battery replacing trolley is matched with the battery replacing vehicle for battery replacing and storing of the battery replacing vehicle battery pack, and the success rate of battery replacing is increased on the premise that the safety of the battery replacing vehicle, the safety of the battery replacing battery pack and the safety of battery replacing equipment are guaranteed.
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Description

Technical Field

[0001] The utility model relates to the field of battery-swapping trolleys, in particular to a battery-swapping trolley that is easy to position. Background Art

[0002] For battery replacement of new energy electric vehicles, the chassis type is currently the mainstream method on the market. After lifting the battery replacement vehicle to a certain height, the battery replacement cart first removes the dead battery from the bottom of the battery replacement vehicle, transfers the fully charged battery out of the battery compartment, and transports it to the bottom of the battery replacement vehicle. Then, through a series of mechanical actions, the fully charged battery is installed to the bottom of the battery replacement vehicle, thereby completing the battery replacement operation.

[0003] For the chassis battery swap mode of new energy electric vehicles, it is necessary to ensure that the positions of the battery swap vehicle and the battery swap cart are accurately positioned. If there is a position offset between the battery swap vehicle and the battery swap cart, the battery swap failure will occur, and in severe cases, the battery swap vehicle, battery pack and battery swap equipment will be damaged. At present, most battery swap carts use a drive motor to drive the roller to achieve the reciprocating movement of the battery swap cart. In actual operation, this method of moving the drive wheel will cause slippage. Secondly, when cooperating with the battery swap vehicle to load and remove the battery, it will move, resulting in inaccurate positioning. The above two situations often lead to the failure of battery swap, reduce the success rate of battery swap, and in severe cases, damage the battery swap vehicle, battery pack and battery swap equipment. Utility Model Content

[0004] In view of the above, it is necessary to provide a battery-swapping vehicle that is easy to position, aiming to improve the positioning accuracy of the battery-swapping vehicle.

[0005] To this end, the utility model provides a battery-exchange trolley that is easy to position, including a frame and a driving mechanism that drives the frame to operate, the driving mechanism including a mounting seat, a driving sprocket, a first driven sprocket, a second driven sprocket, a chain and a motor, the driving sprocket, the first driven sprocket and the second driven sprocket are respectively installed on the mounting seat, the first driven sprocket and the second driven sprocket are arranged on the same side of the driving sprocket, the driving sprocket is connected to the output end of the motor, the chain passes around the first driven sprocket, the driving sprocket and the second driven sprocket in turn, and the two ends of the chain are respectively fixed on preset fixed points at both ends of the reciprocating operation of the frame.

[0006] According to the battery-exchange vehicle that is easy to position, the driving mechanism also includes a mounting member, which is embedded in the frame. The mounting member is provided with a mounting hole, and the mounting seat is installed in the mounting hole.

[0007] According to the battery-exchange vehicle that is easy to position, a first bearing is provided at the connection end between the driving sprocket and the mounting seat, and a second bearing is provided at the connection end between the first driven sprocket and the second driven sprocket and the mounting seat respectively.

[0008] According to the battery-exchange vehicle that is easy to position, a pin shaft is provided on the mounting seat, and the first driven sprocket and the second driven sprocket are installed on the mounting seat through the pin shaft.

[0009] According to the battery-exchanging vehicle that is easy to position, a driver is installed on the frame, and the driver is electrically connected to the driving mechanism.

[0010] According to the battery-exchanging trolley that is easy to position, fixing parts are respectively provided at both ends of the chain.

[0011] According to the battery-exchanging trolley that is easy to position, running wheels are provided at the bottom of the frame.

[0012] According to the battery-exchanging trolley that is easy to position, anti-slip pads are provided outside the running wheels.

[0013] According to the battery-exchanging vehicle that is easy to position, a positioning component is provided on the frame.

[0014] According to the battery-exchange vehicle that is easy to position, the positioning assembly includes a mounting plate and a positioning sensor installed on the mounting plate.

[0015] Compared with the existing technology, the above-mentioned battery-swapping cart, which is easy to position, ensures the precise positioning of the battery-swapping cart by means of the meshing method of the active sprocket, the driven sprocket and the chain of the driving mechanism, and utilizes the high-precision matching method of the meshing of the sprocket and the chain to fix the two ends of the reciprocating motion of the battery-swapping cart, thereby forming a forced driving mechanism through the meshing of the sprocket and the chain to prevent the battery-swapping cart from shifting during the battery-swapping process, thereby improving the positioning accuracy of the battery-swapping cart and improving the safety of the battery-swapping vehicle, the battery-swapping battery pack and the battery-swapping equipment during the battery-swapping process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific implementation methods, the following will briefly introduce the drawings required for use in the description of the implementation methods. Obviously, the drawings described below are some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 This is a schematic diagram of the structure of the battery-swapping trolley that is easy to position in the utility model.

[0018] Figure 2 It is a side view of the battery-swapping trolley of the utility model which is easy to position.

[0019] Figure 3 This is the main view of the battery-swapping vehicle of the utility model which is easy to position.

[0020] Figure 4 yes Figure 2 AA section view.

[0021] Figure 5 It is a schematic diagram of the driving mechanism structure of the battery-swapping vehicle of the utility model which is easy to position.

[0022] Figure 6 This is an axial cross-sectional view of the drive mechanism of the battery-swapping vehicle for easy positioning according to the utility model.

[0023] Figure 7 This is a transverse cross-sectional view of the driving mechanism of the battery-swapping vehicle that is easy to position according to the utility model.

[0024] Description of main component symbols

[0025] 1-frame; 2-driving mechanism; 3-mounting seat; 4-driving sprocket; 5-first driven sprocket; 6-second driven sprocket; 7-chain; 8-motor; 9-mounting part; 10-first bearing; 11-pin shaft; 12-driver; 13-fixing part; 14-travel wheel; 15-positioning sensor.

[0026] The following specific embodiments will further illustrate the present invention in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION

[0027] In order to more clearly understand the above-mentioned purposes, features and advantages of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, in the absence of conflict, the embodiments of this application and the features in the embodiments can be combined with each other. In the following description, many specific details are set forth in order to fully understand the present invention. The embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the art of the present invention. The terms used in the specification are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0029] In each embodiment, for ease of description and not limitation of the present invention, the term "connection" used in the patent application specification and claims of the present invention is not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "below," "left," and "right" are used solely to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship also changes accordingly.

[0030] like Figures 1 to 7 As shown, a battery-swapping vehicle that is easy to position includes a frame 1 and a drive mechanism 2 that drives the frame 1. The drive mechanism 2 includes a mounting base 3, a driving sprocket 4, a first driven sprocket 5, a second driven sprocket 6, a chain 7, and a motor 8. The driving sprocket 4, the first driven sprocket 5, and the second driven sprocket 6 are respectively mounted on the mounting base 3. The first driven sprocket 5 and the second driven sprocket 6 are arranged on the same side of the driving sprocket 4. The driving sprocket 4 is connected to the output end of the motor 8. The chain 7 passes through the first driven sprocket 5, the driving sprocket 4, and the second driven sprocket 6 in sequence. The two ends of the chain 7 are respectively fixed to preset fixed points at the two ends of the reciprocating operation of the frame 1. The driving sprocket 4, the first driven sprocket 5, and the second driven sprocket 6 are triangular in structure, with the driving sprocket 4 at the top corner.

[0031] The driving mechanism 2 further comprises a mounting member 9, which is embedded in the frame 1. The mounting member 9 has a mounting hole, and the mounting seat 3 is mounted in the mounting hole. The driving mechanism 2 is embedded in the frame 1, which is beneficial to improving the operation stability.

[0032] A first bearing 10 is provided at the connection between the driving sprocket 4 and the mounting base 3. Second bearings are provided at the connection between the first driven sprocket 5 and the second driven sprocket 6, respectively, and at the connection between the first driven sprocket 5 and the mounting base 3. An end cap is provided outside the first bearing 10, which is fixed to the output shaft of the motor 8 by screws, limiting the axial movement of the driving sprocket 4 and the first bearing 10.

[0033] A pin shaft 11 is provided on the mounting seat 3 , and the first driven sprocket 5 and the second driven sprocket 6 are mounted on the mounting seat 3 via the pin shaft 11 .

[0034] A driver 12 is mounted on the frame 1 , and the driver 12 is electrically connected to the driving mechanism 2 .

[0035] The two ends of the chain 7 are respectively provided with fixing parts 13. They are used to fix the chain 7 to the two ends of the reciprocating motion of the battery swapping trolley in the battery swapping station and ensure that the chain 7 will not deviate or loosen.

[0036] The bottom of the frame 1 is provided with a running wheel 14. The running wheel 14 is provided with an anti-skid pad. The running wheel 14 works in conjunction with the drive mechanism 2 to ensure that the running wheel 14 of the battery swapping trolley does not slip. Even if the running wheel 14 slips, it is forced to drive by the meshing of the sprocket of the drive mechanism 2 and the chain 7, so that the battery swapping trolley can run smoothly on the running track preset at the battery swapping station and accurately locate the position of the battery swapping trolley.

[0037] A positioning assembly is provided on the frame 1. The positioning assembly includes a mounting plate and a positioning sensor 15 mounted on the mounting plate.

[0038] A structure of master and driven sprockets and chain 7 is adopted, and the two ends of chain 7 are fixed to the two end positions of the reciprocating motion of the battery-swapping trolley in the battery-swapping station by fixing parts 13, forming a forced drive structure through the cooperation of the master and driven sprockets and chain 7. Through this forced drive form of the master and driven sprockets meshing with the chain 7, the position of the battery-swapping trolley can be accurately positioned, ensuring that the battery-swapping trolley will not move on the chain 7 after it stops being positioned, preventing the battery-swapping trolley from shifting when cooperating with the battery-swapping vehicle to swap batteries and store and retrieve the battery pack of the battery-swapping vehicle. On the premise of ensuring the safety of the battery-swapping vehicle, the battery pack and the battery-swapping equipment, the success rate of battery swapping is improved at the same time.

[0039] In the several specific embodiments provided by the present invention, it is obvious to those skilled in the art that the present invention is not limited to the details of the above-mentioned exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and scope of the equivalent elements of the claims are included in the present invention. In addition, it is obvious that the word "including" does not exclude other units or steps, and the singular does not exclude the plural. Words such as first and second are used to indicate names and do not indicate any particular order.

[0040] The above embodiments are only used to illustrate the technical solution of the present invention and are not intended to limit it. Although the present invention has been described in detail with reference to the above preferred embodiments, those skilled in the art should understand that the technical solution of the present invention may be modified or replaced with equivalents without departing from the spirit and scope of the technical solution of the present invention.

Claims

1. A battery-swapping vehicle that is easy to position, characterized by: The sprocket wheel is annularly fixed to the frame, and the sprocket wheel is annularly fixed to the frame, and the sprocket wheel is annularly fixed to the frame. The sprocket wheel is annularly fixed to the frame, and the sprocket wheel is annularly fixed to the frame.

2. The battery-swapping vehicle that is easy to position as claimed in claim 1, characterized in that: The driving mechanism further comprises a mounting member, which is embedded in the frame. The mounting member is provided with a mounting hole, and the mounting seat is mounted in the mounting hole.

3. The battery-swapping vehicle that is easy to position as claimed in claim 1, characterized in that: A first bearing is provided at a connection end between the driving sprocket and the mounting seat, and a second bearing is provided at a connection end between the first driven sprocket and the second driven sprocket and the mounting seat respectively.

4. The battery-swapping vehicle that is easy to position as claimed in claim 1, characterized in that: A pin is provided on the mounting seat, and the first driven sprocket and the second driven sprocket are mounted on the mounting seat through the pin.

5. The battery-swapping vehicle that is easy to position as claimed in claim 1, characterized in that: A driver is installed on the frame, and the driver is electrically connected to the driving mechanism.

6. The battery-swapping vehicle that is easy to position as claimed in claim 1, characterized in that: Both ends of the chain are respectively provided with fixing pieces.

7. The battery-swapping vehicle that is easy to position as claimed in claim 1, characterized in that: The bottom of the frame is provided with walking wheels.

8. The battery-swapping vehicle that is easy to position as claimed in claim 7, characterized in that: An anti-slip pad is provided outside the walking wheel.

9. The battery-swapping vehicle that is easy to position as claimed in claim 1, characterized in that: A positioning component is provided on the frame.

10. The battery-swapping vehicle that is easy to position as claimed in claim 9, characterized in that: The positioning assembly includes a mounting plate and a positioning sensor mounted on the mounting plate.