Cigarette fertilizer mixing and weighing device
By designing a tobacco fertilizer mixing and weighing device, using a temporary storage bin to buffer the kinetic energy of mixing and discharging, and combining supporting components and conversion mechanisms, the problems of uneven fertilizer mixing and inaccurate weighing are solved, the weighing accuracy and device life are improved, and the operating efficiency is enhanced.
Patent Information
- Application Number
- CN202422435109.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-09
AI Technical Summary
In the prior art, during tobacco fertilization, fertilizer mixing is uneven, manual operation is inconvenient, and the weighing device is easily damaged by impact and has low accuracy, which affects work efficiency.
A tobacco fertilizer mixing and weighing device is designed, which includes a feeding mechanism, a stirring mechanism, a temporary storage bin, a buffer mechanism and a weighing mechanism. The temporary storage bin buffers the kinetic energy of the stirring discharge to reduce the impact on the weighing device. A supporting component and a conversion mechanism are provided to ensure the accuracy and efficiency of weighing.
The mixing process is not affected by the bagging rhythm, the impact force of the weighing device is reduced, the weighing accuracy and device life are improved, and the operating efficiency is improved.
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Figure CN223327776U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of tobacco fertilizer processing equipment, and in particular relates to a tobacco fertilizer mixing and weighing device. Background Art
[0002] Fertilizing tobacco requires scientific fertilizer ratios based on the number of acres. Before each fertilization, the required fertilizer raw materials, such as compound fertilizer, potassium sulfate, fermented bean cake, and tobacco, need to be mixed in proportion, and then bagged with a fixed weight for fertilization. In the past, manual mixing and bagging were all done, but manual mixing could not mix the various ingredients evenly, and the bagged fertilizer was heavy, and manual bagging was also inconvenient. Some existing technologies use mixing equipment to stir the fertilizer and then directly discharge it into a fertilizer bag placed on a weighing device, but there are many problems in use. In addition, since the raw materials of tobacco fertilizers are all heavy substances and the amount used is large, the weight of the mixed fertilizers is also heavy. Under the action of gravitational potential energy, when the fertilizers continue to fall into the fertilizer bags, they will cause continuous and multiple impacts on the weighing device, which not only makes the weighing results inaccurate but also easily damages the service life of the weighing device. If the fertilizer bags are not placed directly on the weighing device, the weight of the fertilizers in the fertilizer bags cannot be accurately predicted. The weighing process can only be interrupted many times during the fertilizer loading process, which is cumbersome and affects work efficiency. Utility Model Content
[0003] In order to solve the above problems, the utility model proposes a tobacco fertilizer mixing and weighing device, which includes a feeding mechanism, a stirring mechanism, and a weighing mechanism. The feeding mechanism is connected to the stirring mechanism. A temporary storage bin with a built-in cavity is provided between the weighing mechanism and the stirring mechanism. The temporary storage bin is used to store the fertilizer discharged by the stirring mechanism. The temporary storage bin is connected to a buffer mechanism. The buffer mechanism is used to receive the fertilizer discharged from the temporary storage bin and buffer its kinetic energy. A weighing mechanism is provided below the buffer mechanism, and a fertilizer bag is provided between the buffer mechanism and the weighing mechanism.
[0004] The storage part of the temporary storage bin is used to store the fertilizer mixed by the mixing mechanism. Setting up a temporary storage bin will prevent the weighing process from being affected by the mixing and discharging rhythm. The finished fertilizer discharged from the mixing mechanism is directly discharged into the storage part. If there is no temporary storage bin, it needs to be bagged directly. The bagging time is tight and too much weighing time cannot be left. If the bagging speed is slow, it will affect the subsequent mixing and discharging, and hasty bagging will easily lead to inaccurate weight of the fertilizer. The setting of the temporary storage bin makes the bagging rhythm more flexible, leaving sufficient time for bagging and weighing, which is more conducive to accurate weighing.
[0005] The feeding mechanism, stirring mechanism and weighing mechanism are all existing mechanisms.
[0006] Preferably, the temporary storage warehouse includes a storage part, the storage part is connected to a discharge port, a conveying component is provided between the storage part and the discharge port, the discharge port is provided with a valve, and the valve and the conveying component are connected to a control component.
[0007] When the valve is closed, the control component controls the conveying component to stop running. The conveying component can be a conveyor belt, or a feeding auger or other structure that can achieve the purpose of feeding. The control component can be a PLC controller, etc. It can be achieved here by using existing control components, and will not be elaborated.
[0008] The valve can be closed manually according to the weight displayed by the weighing mechanism, or the weighing mechanism can be connected to the control component. When the fertilizer in the fertilizer bag reaches the set weight, the control component controls the valve to close and the conveying component to stop conveying.
[0009] Preferably, the buffer mechanism includes a sliding cavity with an inclined inner wall, the lower end of the sliding cavity is connected to a sliding platform, one end of the sliding platform is connected to the sliding cavity, and the other end is connected to a buffer strip; when the fertilizer slides in the inner wall of the sliding cavity, the falling speed will slow down under the action of friction, and its kinetic energy will be further reduced after falling into the sliding platform. At this time, when it falls into the fertilizer bag through the buffer strip, the impact on the weighing mechanism will be reduced.
[0010] Preferably, the sliding platform is provided with a conveyor belt, which needs to be transported slowly toward the buffer bar. The buffer belt is provided to prevent the residual fertilizer from falling smoothly into the fertilizer bag due to insufficient kinetic energy when there is too little fertilizer, thereby preventing the fertilizer from accumulating on the sliding platform.
[0011] Furthermore, it also includes a bagging mechanism, which includes a supporting assembly, and the supporting assembly includes a fixing part, which is connected to the opening of the fertilizer bag and is close to the buffer bar and located below it. The fixing part is connected to a supporting part that is inclined from the opening of the fertilizer bag to the bottom of the fertilizer bag, and the fertilizer bag is supported by the supporting part.
[0012] The supporting assembly is used to support the fertilizer in the fertilizer bag. When the fertilizer falls into the fertilizer bag from the buffer bar, it will first impact the supporting part across the fertilizer bag. Since the supporting part and the buffer bar are close to each other, the impact force is extremely small. Then, under the action of gravity, the fertilizer slowly slides to the bottom of the fertilizer bag along the inclined supporting part. In this process, the sliding process consumes the kinetic energy of the fertilizer. Compared with not setting up the supporting assembly and the fertilizer falling into the fertilizer bag from the buffer bar, the impact of the fertilizer on the weighing mechanism is further reduced, thereby increasing the service life of the weighing mechanism.
[0013] Preferably, the bagging mechanism also includes a conversion mechanism, which includes a transport frame connected to a plurality of supporting components. The conversion mechanism is provided with a rotating component, which drives the conversion mechanism to rotate so that the plurality of supporting components are alternately located between the buffer mechanism and the weighing mechanism.
[0014] A conversion mechanism is provided to drive the transport frame to rotate through the rotating assembly so that the supporting assembly is filled with fertilizer and transported away while the empty supporting assembly continues to be loaded with fertilizer.
[0015] A connecting piece is provided between the supporting assembly and the transport frame, and the connecting piece is used for detachably connecting the supporting assembly and the transport frame.
[0016] When weighing, remove the supporting assembly and place it in the weighing mechanism to ensure that the supporting assembly is not affected by the transport frame and maintain the accuracy of weighing. After weighing, install the supporting assembly on the transport frame for transportation.
[0017] Preferably, the connecting member includes a hook and a hanging ring, and the supporting assembly and the transport rack are detachably connected via the hook and the hanging ring.
[0018] The connecting part includes a telescopic rod arranged on the transport frame, and the supporting component is provided with a hole that matches the telescopic rod. The telescopic rod can be an electric telescopic rod or a hydraulic telescopic rod, and the position of the hole can also be set in multiple ways, such as: when the supporting component is placed on the weighing mechanism without load, a first hole is provided at the position where the telescopic rod and the supporting component are opposite to each other; when the supporting component is placed on the weighing mechanism with full load, a second hole is provided at the position where the telescopic rod and the supporting component are opposite to each other. The multiple holes are provided to adapt to the weighing component that produces up and down displacement during part of the weighing process, thereby improving the applicability of the weighing component.
[0019] A universal wheel is provided at the bottom of the supporting assembly, and the weighing mechanism is provided with a fixing groove for fixing the universal wheel; the universal wheel is used to transport fertilizer after the supporting assembly is disassembled, and the fixing groove is used to fix the universal wheel to prevent the supporting assembly from moving during the loading and weighing process.
[0020] The utility model is beneficial in that:
[0021] (1) Setting up a temporary storage warehouse so that the weighing process is not affected by the rhythm of stirring and discharging, the bagging rhythm is more flexible, and the time for bagging and weighing is more sufficient, which is more conducive to accurate weighing.
[0022] (2) A buffer mechanism is provided. The sliding cavity and the sliding platform cooperate to easily remove the impact force of the falling fertilizer, making the impact force of the fertilizer on the weighing mechanism smaller, which is beneficial to improving the service life of the weighing mechanism.
[0023] (3) A supporting assembly is provided to make the movement of the fertilizer falling into the fertilizer bag more gentle, further reducing the impact on the weighing mechanism.
[0024] (4) A conversion mechanism is provided to allow multiple supporting assemblies to be loaded with fertilizers in turn, thereby improving bagging efficiency. The supporting assemblies and the rotation mechanism are detachably connected, and the rotation mechanism will not affect weighing. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present application and do not constitute an improper limitation on the present invention.
[0026] Figure 1 This is a structural diagram of Example 1;
[0027] Figure 2 This is a schematic diagram of the internal structure of the temporary storage box in Example 1;
[0028] Figure 3 This is a structural diagram of Example 2;
[0029] Figure 4 This is a schematic diagram of the supporting assembly structure of Example 2;
[0030] Figure 5 This is a structural diagram of Example 3;
[0031] Figure 6 This is a schematic diagram of the conversion mechanism structure of Example 3;
[0032] In the accompanying drawings: 1-feeding mechanism, 2-stirring mechanism, 3-temporary storage bin, 4-buffer mechanism, 5-weighing mechanism, 6-bagging mechanism, 31-conveyor assembly, 41-sliding cavity, 42-sliding platform, 43-buffer bar, 61-support assembly, 611-support part, 612-fixing part, 62-conversion mechanism, 621-transport rack, 622-rotation assembly, 623-connector. DETAILED DESCRIPTION
[0033] In order to more clearly illustrate the overall concept of the present application, a detailed description is given below in an illustrative manner in conjunction with the accompanying drawings.
[0034] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.
[0035] In addition, in the description of the present invention, it should be understood that the terms "top", "bottom", "up", "down", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0036] In this utility model, unless otherwise expressly specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0037] In the present invention, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.
[0038] Example 1, as Figure 1 、 2 As shown, a tobacco fertilizer mixing and weighing device includes a feeding mechanism 1, a stirring mechanism 2, and a weighing mechanism 5. The feeding mechanism 1 is connected to the stirring mechanism 2. A temporary storage bin 3 with a built-in cavity is provided between the weighing mechanism 5 and the stirring mechanism 2. The temporary storage bin 3 is used to store the fertilizer discharged by the stirring mechanism 2. The temporary storage bin 3 is connected to a buffer mechanism 4. The buffer mechanism 4 is used to receive the fertilizer discharged by the temporary storage bin 3 and buffer its kinetic energy. A weighing mechanism 5 is provided below the buffer mechanism 4. A fertilizer bag is provided between the buffer mechanism 4 and the weighing mechanism 5.
[0039] The feeding mechanism 1, the stirring mechanism 2 and the weighing mechanism 5 are all existing mechanisms.
[0040] The temporary storage warehouse 3 includes a storage part, the storage part is connected to the discharge port, and a conveying component 31 (such as Figure 2 As shown), the discharge port is provided with a valve (not shown in the figure), and the valve and the conveying component 31 are connected with a control component.
[0041] When the valve is closed, the control component controls the conveying component 31 to stop running. The conveying component 31 can be a conveyor belt (not shown in the figure), or it can be a loading auger or air pump and other structures that can realize loading. The control component can be a PLC controller (not shown in the figure), etc. It can be achieved here by using existing control components, and will not be elaborated.
[0042] Furthermore, the valve can be closed manually according to the weight displayed by the weighing mechanism 5, or the weighing mechanism 5 can be connected to the control component. When the fertilizer in the fertilizer bag reaches the set weight, the control component controls the valve to close and the conveying component 31 to stop conveying.
[0043] Preferably, the buffer mechanism 4 includes a sliding cavity 41 with an inclined inner wall, the lower end of the sliding cavity 41 is connected to a sliding platform 42, one end of the sliding platform 42 is connected to the sliding cavity 41, and the other end is connected to a buffer bar 43 (such as Figure 1 shown);
[0044] When the fertilizer slides on the inner wall of the sliding cavity 41 , the falling speed will be slowed down by the friction force. After falling onto the sliding platform 42 , its kinetic energy will be further reduced. At this time, when it falls into the fertilizer bag through the buffer bar 43 , the impact on the weighing mechanism 5 will be reduced.
[0045] Preferably, the sliding platform 42 is provided with a conveyor belt (not shown in the figure), which needs to be transported slowly toward the buffer bar 43. The buffer belt is provided to prevent the residual fertilizer from being unable to fall smoothly into the fertilizer bag due to insufficient kinetic energy when there is too little fertilizer, thereby preventing the fertilizer from accumulating on the sliding platform 42.
[0046] Example 2, as Figure 3 、 4 As shown, the difference from Example 1 is that it also includes a bagging mechanism 6, the bagging mechanism 6 includes a supporting component 61, the supporting component 61 includes a fixing portion 612, the fixing portion 612 is connected to the opening of the fertilizer bag and is close to the buffer bar 43 and is located below it, the fixing portion 612 is connected to a supporting portion 611 that is inclined from the opening of the fertilizer bag to the bottom of the fertilizer bag, and the fertilizer bag is supported by the supporting portion 611.
[0047] The supporting assembly 61 is used to support the fertilizer in the fertilizer bag. When the fertilizer falls into the fertilizer bag from the buffer bar 43, it will first impact the supporting portion 611 across the fertilizer bag. Since the supporting portion 611 is close to the buffer bar 43, the impact force is extremely small. Then, under the action of gravity, the fertilizer slowly slides to the bottom of the fertilizer bag along the inclined supporting portion 611. In this process, the sliding process consumes the kinetic energy of the fertilizer. Compared with not setting the supporting assembly 61 and the fertilizer falling into the fertilizer bag from the buffer bar 43, the impact of the fertilizer on the weighing mechanism 5 is further reduced.
[0048] Example 3, as Figure 5 、 6As shown, the difference from Example 2 is that the bagging mechanism 6 also includes a conversion mechanism 62, the conversion mechanism 62 includes a transport frame 621, the transport frame 621 is connected to a plurality of supporting components 61, the conversion mechanism 62 is provided with a rotating component 622, the rotating component 622 drives the conversion mechanism 62 to rotate so that the plurality of supporting components 61 are located between the buffer mechanism 4 and the weighing mechanism 5 in turn, the rotating component 622 is used to drive the transport frame 621, and the rotating component 622 can be a motor.
[0049] A conversion mechanism 62 is provided to drive the transport frame 621 to rotate via a rotating assembly 622 so that the supporting assembly 61 filled with fertilizer is transported away while the empty supporting assembly 61 continues to be loaded with fertilizer.
[0050] A connecting piece 623 is provided between the supporting assembly 61 and the transport frame 621. The connecting piece 623 is used to detachably connect the supporting assembly 61 and the transport frame 621 (e.g. Figure 6 shown).
[0051] When weighing, the supporting assembly 61 is removed and placed in the weighing mechanism 5 to ensure that the supporting assembly 61 is not affected by the transport rack 621 and maintain the accuracy of weighing. After weighing, the supporting assembly 61 is installed on the transport rack 621 for transportation.
[0052] Preferably, the connecting member 623 includes a hook and a hanging ring (not shown in the figure), and the supporting assembly 61 and the transport frame 621 are detachably connected through the hook and the hanging ring.
[0053] Preferably, the connecting member 623 includes a telescopic rod provided on the transport frame 621, and the supporting assembly 61 is provided with a hole that matches the telescopic rod. The telescopic rod can be an electric telescopic rod or a hydraulic telescopic rod, and the position of the hole can also be set in multiple ways, such as: when the supporting assembly 61 is placed on the weighing mechanism 5 without load, a first hole is provided at the position where the telescopic rod and the supporting assembly 61 are opposite to each other; when the supporting assembly 61 is placed on the weighing mechanism 5 with full load, a second hole is provided at the position where the telescopic rod and the supporting assembly 61 are opposite to each other. The multiple holes are provided to adapt to the weighing assembly that produces up and down displacement during part of the weighing process, thereby improving the applicability of the weighing assembly (such as Figure 6 shown).
[0054] Preferably, a universal wheel is provided at the bottom of the supporting assembly 61, and the weighing mechanism 5 is provided with a fixing groove for fixing the universal wheel; the universal wheel is used to transport fertilizer after the supporting assembly 61 is disassembled, and the fixing groove is used to fix the universal wheel to prevent the supporting assembly 61 from moving during the loading and weighing process (not shown in the figure).
[0055] Anything not described in this utility model can be achieved by adopting or drawing on existing technologies.
[0056] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referred to each other. Each embodiment focuses on the differences from other embodiments.
[0057] The above are merely examples of the present invention and are not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be within the scope of the claims of the present invention.
Claims
1. A tobacco fertilizer mixing and weighing device, comprising a feeding mechanism, a stirring mechanism, and a weighing mechanism, wherein the feeding mechanism is connected to the stirring mechanism, and is characterized in that: A temporary storage bin with a built-in cavity is provided between the weighing mechanism and the stirring mechanism. The temporary storage bin is used to store the fertilizer discharged by the stirring mechanism. The temporary storage bin is connected to a buffer mechanism. The buffer mechanism is used to receive the fertilizer discharged from the temporary storage bin and buffer its kinetic energy. The weighing mechanism is provided below the buffer mechanism. A fertilizer bag is provided between the buffer mechanism and the weighing mechanism.
2. A tobacco fertilizer mixing and weighing device according to claim 1, characterized in that: The temporary storage bin includes a storage portion, the storage portion is connected to a discharge port, a conveying component is provided between the storage portion and the discharge port, the discharge port is provided with a valve, and the valve and the conveying component are connected to a control component.
3. The tobacco fertilizer mixing and weighing device according to claim 1, characterized in that: The buffer mechanism comprises a sliding cavity with an inclined inner wall. The lower end of the sliding cavity is connected to a sliding platform. One end of the sliding platform is connected to the sliding cavity, and the other end is connected to a buffer strip.
4. A tobacco fertilizer mixing and weighing device according to claim 3, characterized in that: The sliding platform is provided with a conveyor belt.
5. The tobacco fertilizer mixing and weighing device according to claim 3, characterized in that: It also includes a bagging mechanism, which includes a supporting component. The supporting component includes a fixing portion, which is connected to the opening of the fertilizer bag and is close to and below the buffer bar. The fixing portion is connected to a supporting portion that is inclined from the opening of the fertilizer bag to the bottom of the fertilizer bag, and the fertilizer bag is supported by the supporting portion.
6. The tobacco fertilizer mixing and weighing device according to claim 5, characterized in that: The bagging mechanism also includes a conversion mechanism, which includes a transport frame connected to a plurality of supporting components. The conversion mechanism is provided with a rotating component, which drives the conversion mechanism to rotate so that the plurality of supporting components are located in turn between the buffer mechanism and the weighing mechanism.
7. The tobacco fertilizer mixing and weighing device according to claim 6, characterized in that: A connecting piece is provided between the supporting assembly and the transport rack, and the connecting piece is used for detachably connecting the supporting assembly and the transport rack.
8. The tobacco fertilizer mixing and weighing device according to claim 7, characterized in that: The connecting piece includes a hook and a hanging ring, and the supporting assembly and the transport rack are detachably connected via the hook and the hanging ring.
9. The tobacco fertilizer mixing and weighing device according to claim 7, characterized in that: The connecting piece comprises a telescopic rod arranged on the transport frame, and the supporting assembly is provided with a hole matched with the telescopic rod.
10. The tobacco fertilizer mixing and weighing device according to claim 5, characterized in that: A universal wheel is provided at the bottom of the supporting assembly, and a fixing groove for fixing the universal wheel is provided at the weighing mechanism.