Discharging mechanism of nursing pad compound machine

By installing a counting sensor and a dividing wheel in the unloading mechanism of the nursing pad compounding machine, combined with clamping teeth and an anti-dumping mechanism, the problem of the nursing pad compounding machine being unable to automatically count and divide materials is solved, thereby improving production efficiency and quality control.

CN223327820UActive Publication Date: 2025-09-12SUZHOU SUNING UNDERPAD CO LTD
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Patent Information

Application Number
CN202422924624.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-09-12
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

The existing nursing pad compounding machine's unloading mechanism does not have the functions of material separation and counting, which makes it difficult to achieve production efficiency and quality control.

Method used

A counting sensor and a dividing wheel are installed in the unloading mechanism of the nursing pad compounding machine. Combined with the clamping teeth and the anti-dumping mechanism, automatic counting and dividing of the nursing pads can be achieved, and the vertical state of the nursing pads can be maintained by the anti-dumping mechanism.

Benefits of technology

It realizes automatic counting and sorting of nursing pads, improves production efficiency, and ensures quality control and convenient subsequent processing of nursing pads.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a blanking mechanism of a nursing pad compound machine, which belongs to the technical field of nursing pads and comprises a supporting table, a bearing plate frame is fixed on the upper surface of the supporting table, and driving motors are fixed at the top and the bottom of the front side of the bearing plate frame. The left end and the right end of the front face of the bearing plate frame are rotationally connected with two first belt transmission rollers through bearings, and a distributing and counting mechanism used for distributing and counting nursing pads is arranged in the middle of the front face of the bearing plate frame. According to the discharging mechanism of the nursing pad compounding machine, the counting sensor is installed on the front face of the bearing plate frame, nursing pads conveyed by the belt can be counted, and therefore subsequent packaging of the same number in each batch is facilitated, the conveyed nursing pads can be received through the arranged material distributing wheel and clamping teeth, material distributing can be conducted, and the working efficiency is improved. The anti-toppling mechanism can blow air to the nursing pad, so that the nursing pad is kept in a vertical state, and subsequent arrangement and fixed-quantity taking of workers are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of nursing pads, in particular to a blanking mechanism of a nursing pad compounding machine. Background Art

[0002] Nursing pads are mainly used by the elderly in hospitals and nursing homes or by the elderly who are paralyzed in bed and cannot take care of themselves. The nursing pad compounding machine is a special equipment for producing nursing pads. It is usually composed of a unwinding device, a coating device, a compounding device, a winding device, etc., which can complete the process of multi-layer material compounding and coating of nursing pads.

[0003] The unloading mechanism of the existing nursing pad compounding machine does not have the functions of dividing and counting. During the unloading process of the nursing pads, the machine cannot automatically record and calculate the number of nursing pads produced, which will affect the production efficiency and quality control of the nursing pads. Therefore, a unloading mechanism of a nursing pad compounding machine is proposed to solve the above problems. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model provides a feeding mechanism for a nursing pad compounding machine, which has the advantages of dividing and counting functions, etc., and solves the problem that the feeding mechanism of the existing nursing pad compounding machine does not have the feeding and counting functions. During the feeding process of the nursing pad, the machine cannot automatically record and calculate the number of nursing pads produced, which affects the production efficiency and quality control of the nursing pads.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a feeding mechanism of a nursing pad compounding machine, comprising a support table, a load-bearing plate frame is fixed on the upper surface of the support table, a driving motor is fixed to the top and bottom of the front of the load-bearing plate frame, the left and right ends of the front of the load-bearing plate frame are rotatably connected to two No. 1 belt drive rollers through bearings, a feeding and counting mechanism for feeding and counting nursing pads is provided in the middle of the front of the load-bearing plate frame, an adjusting roller is provided at the top and bottom of the middle of the front of the load-bearing plate frame, and an anti-dumping mechanism for preventing the nursing pad from tipping over is provided at the left end of the upper surface of the support table;

[0006] The material distribution and counting mechanism includes a support rod, a counting sensor, a material distribution wheel, a plurality of clamping teeth, a mounting rod, two connecting plates, two side baffles and a bearing platform. The support rod is fixed to the middle part of the front of the load-bearing plate frame, the counting sensor is fixed to the lower surface of the support rod, the material distribution wheel is rotatably connected to the bottom of the left end of the front of the load-bearing plate frame through a bearing, the clamping teeth are fixed on the outer surface of the material distribution wheel, and a material distribution groove is formed between the clamping teeth and the opposite side of the material distribution wheel. The mounting rod is fixed to the front of the load-bearing plate frame and is located on the left side of the material distribution wheel. The two connecting plates are fixed to the front and rear sides of the lower surface of the mounting rod, the two side baffles are respectively fixed to the front and rear sides of the connecting plate, and the bearing platform is fixed to the left end of the bottom between the opposite sides of the two side baffles.

[0007] By adopting this technical solution, by installing a counting sensor on the front of the load-bearing plate frame, the nursing pads conveyed by the belt can be counted, which facilitates the subsequent packaging of equal quantities in each batch. The set dividing wheels and clamping teeth can receive the conveyed nursing pads, thereby enabling material separation.

[0008] Furthermore, a No. 2 belt drive roller is fixed to the outer surface of the output shaft of the driving motor, and the same belt is provided on the outer sides of the No. 1 belt drive roller and the No. 2 belt drive roller at the left and right ends.

[0009] By adopting this technical solution, the provided belt, the No. 1 belt drive roller and the No. 2 belt drive roller can transport the nursing pad.

[0010] Furthermore, the back of the adjusting roller is rotatably connected to a fixed plate through a bearing, and through holes are provided at the top and bottom of the middle part of the front of the load-bearing plate frame. The back of the through hole is provided with a bolt with one end passing through the through hole and extending to the inner cavity of the fixed plate.

[0011] By adopting this technical solution, the purpose of being able to adjust the belt tension is achieved.

[0012] Furthermore, the plurality of clamping teeth are evenly distributed on the outer surface of the dividing wheel, and discharge rods are fixed on the opposite sides of the front and rear side baffles and on the front and rear sides of the left end of the dividing wheel.

[0013] By adopting this technical solution, when the clamping teeth move to the two discharge rods, the front and rear ends of the nursing pad respectively collide with the two discharge rods, thereby leaving the nursing pad in the distribution trough.

[0014] Furthermore, the supporting platform and the two side baffles are all inclined, and the distance between the two side baffles is greater than the size of the dividing wheel.

[0015] Furthermore, a conveying platform is provided on the left side of the support platform, and clamping plates are fixed on both the front and rear sides of the upper surface of the conveying platform, and the right sides of the two clamping plates are fixed to the left side of the supporting platform.

[0016] By adopting this technical solution, the nursing pad can be dropped onto the conveying table and placed into the sequence of arranged nursing pads, thereby making it convenient for staff to sort the nursing pads on one side of the conveying table.

[0017] Furthermore, the anti-dumping mechanism includes an air collecting box, an air jet, an air outlet pipe and a support frame. The air collecting box is fixed on the left end of the upper surface of the support platform, the air jet is connected to the top of the left side of the air collecting box, the air outlet pipe is connected to the air jet, one end of the support frame is fixed to the left side of the air collecting box, and the other end of the support frame is fixed to the air outlet pipe.

[0018] Furthermore, the cross-section of the support frame is L-shaped, and the air outlet of the air outlet pipe faces the side opposite to the two side baffles.

[0019] By adopting this technical solution, the anti-dumping mechanism can blow air into the nursing pad, thereby keeping it in an upright state, making it easier for subsequent staff to organize and take it.

[0020] Compared with the existing technology, the technical solution of this application has the following beneficial effects:

[0021] The unloading mechanism of the nursing pad compounding machine can count the nursing pads conveyed by the belt by installing a counting sensor on the front of the load-bearing plate frame, thereby facilitating the subsequent packaging of equal quantities in each batch. The provided dividing wheels and clamping teeth can receive the conveyed nursing pads for material separation. The provided anti-dumping mechanism can blow air on the nursing pads to keep them in a vertical state, thereby facilitating the subsequent staff to organize and take a fixed number of them. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the structure of the utility model;

[0023] Figure 2 This is a structural diagram of the material dividing and counting mechanism of the utility model;

[0024] Figure 3 This is a schematic diagram of the structure of the dividing wheel and the clamping teeth of the utility model;

[0025] Figure 4 This is a schematic diagram of the anti-dumping mechanism structure of the utility model.

[0026] In the figure: 1. Support platform; 2. Load-bearing plate frame; 3. Drive motor; 4. Belt drive roller No. 1; 5. Material distribution and counting mechanism; 51. Support rod; 52. Counting sensor; 53. Material distribution wheel; 54. Clamping teeth; 55. Material distribution trough; 56. Mounting rod; 57. Connecting plate; 58. Side baffle; 59. Load-bearing platform; 6. Adjusting roller; 7. Anti-dumping mechanism; 71. Air collecting box; 72. Air jet; 73. Exhaust pipe; 74. Support frame; 8. Belt drive roller No. 2. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] See also Figure 1 The unloading mechanism of a nursing pad compounding machine in this embodiment includes a support table 1, a load-bearing plate frame 2 is fixed on the upper surface of the support table 1, a driving motor 3 is fixed on the top and bottom of the front of the load-bearing plate frame 2, and the left and right ends of the front of the load-bearing plate frame 2 are rotatably connected to two No. 1 belt drive rollers 4 through bearings, and a material dividing and counting mechanism 5 for dividing and counting nursing pads is provided in the middle of the front of the load-bearing plate frame 2, and adjusting rollers 6 are provided at the top and bottom of the middle of the front of the load-bearing plate frame 2. An anti-dumping mechanism 7 for preventing the nursing pad from tipping over is provided at the left end of the upper surface of the support table 1.

[0029] In this embodiment, a No. 2 belt drive roller 8 is fixed to the outer surface of the output shaft of the driving motor 3, and the same belt is provided on the outer sides of the No. 1 belt drive roller 4 and the No. 2 belt drive roller 8 at the left and right ends. The back of the adjusting roller 6 is rotatably connected to a fixed disk through a bearing, and through holes are provided at the top and bottom of the middle part of the front of the load-bearing plate frame 2. A bolt is provided on the back of the through hole, one end of which passes through the through hole and extends to the inner cavity of the fixed disk, thereby achieving the purpose of being able to adjust the belt tension.

[0030] It should be noted that the output shaft of the drive motor 3 rotates to drive the No. 2 belt drive roller 8, which in turn moves the belt and drives multiple No. 1 belt drive rollers 4 to rotate. At this time, the nursing pad can move to the left through the belt drive on the upper and lower sides.

[0031] See also Figures 2 to 3In order to divide and count the nursing pads, the dividing and counting mechanism 5 in this embodiment includes a support rod 51, a counting sensor 52, a dividing wheel 53, a plurality of clamping teeth 54, a mounting rod 56, two connecting plates 57, two side baffles 58 and a bearing platform 59. The support rod 51 is fixed to the middle part of the front of the load-bearing plate frame 2, and the counting sensor 52 is fixed to the lower surface of the support rod 51. By installing the counting sensor 52 on the front of the load-bearing plate frame 2, the nursing pads conveyed by the belt can be counted, which is convenient for the subsequent packaging of equal quantities in each batch. The dividing wheel 53 is rotatably connected to the bottom left end of the front of the load-bearing plate frame 2 through a bearing. A servo motor is fixed on the back of the load-bearing plate frame 2. The output shaft of the servo motor passes through the load-bearing plate frame 2 and extends to the front side of the load-bearing plate frame 2 and is aligned with the center of the dividing wheel 53. The feeding wheel 53 is fixed, and the clamping teeth 54 are fixed on the outer surface of the feeding wheel 53. The output shaft of the servo motor drives the feeding wheel 53 to rotate, and then the feeding wheel 53 drives the clamping teeth 54 to rotate counterclockwise when rotating. A feeding trough 55 is formed between the clamping teeth 54 and the opposite side of the feeding wheel 53. The nursing pad enters the inner cavity of the feeding trough 55 under the conveyance of the belt. The rotation of the clamping teeth 54 can receive the nursing pad entering the feeding trough 55. During this period, each nursing pad corresponds to each feeding trough 55 one by one. The mounting rod 56 is fixed on the front of the load-bearing plate frame 2 and is located on the left side of the feeding wheel 53. The two connecting plates 57 are fixed on the front and rear sides of the lower surface of the mounting rod 56. The two side baffles 58 are respectively fixed on the front and rear sides of the connecting plate 57. The supporting platform 59 is fixed at the left end of the bottom between the opposite sides of the two side baffles 58.

[0032] In this embodiment, multiple clamping teeth 54 are evenly distributed on the outer surface of the dividing wheel 53, and unloading rods are fixed on the opposite side of the front and rear side baffles 58 and on the front and rear sides of the left end of the dividing wheel 53. The supporting platform 59 and the two side baffles 58 are all inclined, and the distance between the two side baffles 58 is greater than the size of the dividing wheel 53.

[0033] It can be understood that when the clamping teeth 54 rotate to between the two side baffles 58, the outer side of the clamping teeth 54 can push the nursing pad on the upper surface of the supporting platform 59 forward. When the clamping teeth 54 move to the two discharge rods, the front and rear ends of the nursing pad respectively collide with the two discharge rods, and then the nursing pad located in the inner cavity of the material distribution trough 55 can be left behind and fall into the arranged nursing pad sequence, so that the staff can organize the nursing pads on one side of the collection table.

[0034] A conveying platform is provided on the left side of the support platform 1 , and clamping plates are fixed on both the front and rear sides of the upper surface of the conveying platform, and the right sides of the two clamping plates are fixed to the left side of the supporting platform 59 .

[0035] It should be noted that the counting sensor 52 counts objects based on the principle of photoelectric effect. By emitting light and detecting the reflection of the light, it can determine whether the object passes through the sensor. When the object blocks the light, the counting sensor 52 will record a count.

[0036] See also Figure 4 In order to prevent the nursing pad from tipping over, the anti-tipping mechanism 7 in this embodiment includes an air collecting box 71, an air jet 72, an air outlet pipe 73 and a support frame 74. The air collecting box 71 is fixed to the left end of the upper surface of the support platform 1, the air jet 72 is connected to the top of the left side of the air collecting box 71, the air outlet pipe 73 is connected to the air jet 72, one end of the support frame 74 is fixed to the left side of the air collecting box 71, and the other end of the support frame 74 is fixed to the air outlet pipe 73.

[0037] In this embodiment, the cross-section of the support frame 74 is L-shaped, the air outlet of the air outlet pipe 73 faces the opposite side of the two side baffles 58, and the air collecting box 71 is a device that can spray air.

[0038] It should be noted that when the gas collecting box 71 is started, the gas can be ejected through the jet port 72 and enter the inner cavity of the air outlet pipe 73. Finally, the gas is ejected between the two side baffles 58 through the air outlet pipe 73, and the fallen nursing pad can be sprayed to prevent the nursing pad from falling over, so that the nursing pad can be kept in a vertical state, which is convenient for subsequent staff to organize and take a fixed number of them.

[0039] The working principle of the above embodiment is:

[0040] (1) When in use, by starting the two drive motors 3 and the servo motor, the output shaft of the drive motor 3 rotates to drive the No. 2 belt drive roller 8 to rotate, and then the belt can be moved and drive multiple No. 1 belt drive rollers 4 to rotate. At this time, the nursing pad can be moved to the left by the belt drive on the upper and lower sides. When the nursing pad passes the lower side of the counting sensor 52, the counting sensor 52 can count the nursing pads, and then the nursing pad can be moved to the dividing wheel 53 along the belt drive on the upper and lower sides. At this time, the output shaft of the servo motor rotates to drive the dividing wheel 53 to rotate, and then the dividing wheel 53 drives the clamping teeth 54 to rotate counterclockwise when rotating. The nursing pad enters the inner cavity of the dividing trough 55 under the conveyance of the belt. The rotation of the clamping teeth 54 can receive the nursing pad entering the dividing trough 55. Each nursing pad corresponds to each material distribution trough 55 one by one. When the clamping teeth 54 rotate to between the two side baffles 58, the outer side of the clamping teeth 54 can push the nursing pad on the upper surface of the supporting platform 59 forward. When the clamping teeth 54 move to the two discharge rods, the front and rear ends of the nursing pad respectively conflict with the two discharge rods, and then the nursing pad located in the inner cavity of the material distribution trough 55 can be left and made to fall into the arranged nursing pad sequence, so that it is convenient for the staff to sort the nursing pads on one side of the collection table; start the gas collecting box 71, the gas can be ejected through the jet port 72 and enter the inner cavity of the air outlet pipe 73, and finally the gas is ejected between the two side baffles 58 through the air outlet pipe 73, and the fallen nursing pad can be sprayed, thereby preventing the nursing pad from tipping over and keeping the nursing pad in a vertical state.

Claims

1. A feeding mechanism of a nursing pad compounding machine, comprising a support table (1), characterized in that: A load-bearing plate frame (2) is fixed on the upper surface of the support platform (1), a driving motor (3) is fixed on the top and bottom of the front of the load-bearing plate frame (2), two No. 1 belt drive rollers (4) are rotatably connected to the left and right ends of the front of the load-bearing plate frame (2) through bearings, a material dividing and counting mechanism (5) for dividing and counting the nursing pads is provided in the middle of the front of the load-bearing plate frame (2), an adjusting roller (6) is provided on the top and bottom of the middle of the front of the load-bearing plate frame (2), and an anti-dumping mechanism (7) for preventing the nursing pad from tipping over is provided at the left end of the upper surface of the support platform (1); The material dividing and counting mechanism (5) comprises a support rod (51), a counting sensor (52), a material dividing wheel (53), a plurality of clamping teeth (54), a mounting rod (56), two connecting plates (57), two side baffles (58) and a bearing platform (59), wherein the support rod (51) is fixed to the middle of the front of the load-bearing plate frame (2), the counting sensor (52) is fixed to the lower surface of the support rod (51), the material dividing wheel (53) is rotatably connected to the bottom of the left end of the front of the load-bearing plate frame (2) through a bearing, the clamping teeth (54) are fixed to the bottom of the left end of the front of the load-bearing plate frame (2), and the side baffles (58) are fixed to the lower surface of the support rod (51). ) is fixed on the outer surface of the dividing wheel (53), a dividing groove (55) is formed between the clamping teeth (54) and the opposite side of the dividing wheel (53), the mounting rod (56) is fixed on the front of the load-bearing plate frame (2) and is located on the left side of the dividing wheel (53), the two connecting plates (57) are fixed on the front and rear sides of the lower surface of the mounting rod (56), the two side baffles (58) are respectively fixed on the front and rear sides of the connecting plate (57), and the supporting platform (59) is fixed at the left end of the bottom between the opposite sides of the two side baffles (58).

2. The blanking mechanism of the nursing pad compounding machine according to claim 1, characterized in that: A second belt drive roller (8) is fixed to the outer surface of the output shaft of the driving motor (3), and the outer sides of the first belt drive roller (4) and the second belt drive roller (8) at the left and right ends are provided with the same belt.

3. The blanking mechanism of the nursing pad compounding machine according to claim 1, characterized in that: The back of the regulating roller (6) is rotatably connected to a fixed disk via a bearing, and through holes are provided at the top and bottom of the middle portion of the front of the load-bearing plate frame (2), and a bolt is provided on the back of the through hole, one end of which passes through the through hole and extends to the inner cavity of the fixed disk.

4. The blanking mechanism of the nursing pad compounding machine according to claim 1, characterized in that: The plurality of clamping teeth (54) are evenly distributed on the outer surface of the dividing wheel (53), and a discharge rod is fixed on the opposite side of the front and rear side baffles (58) and located in front and in the rear of the left end of the dividing wheel (53).

5. The blanking mechanism of the nursing pad compounding machine according to claim 1, characterized in that: The supporting platform (59) and the two side baffles (58) are both inclined, and the distance between the two side baffles (58) is greater than the size of the dividing wheel (53).

6. The blanking mechanism of the nursing pad compounding machine according to claim 1, characterized in that: A conveying platform is provided on the left side of the support platform (1), and clamping plates are fixed on both the front and rear sides of the upper surface of the conveying platform, and the right sides of the two clamping plates are fixed to the left side of the bearing platform (59).

7. The blanking mechanism of the nursing pad compounding machine according to claim 1, characterized in that: The anti-dumping mechanism (7) comprises an air collecting box (71), an air jet (72), an air outlet pipe (73) and a support frame (74); the air collecting box (71) is fixed to the left end of the upper surface of the support platform (1); the air jet (72) is connected to the top of the left side of the air collecting box (71); the air outlet pipe (73) is connected to the air jet (72); one end of the support frame (74) is fixed to the left side of the air collecting box (71); and the other end of the support frame (74) is fixed to the air outlet pipe (73).

8. The blanking mechanism of the nursing pad compounding machine according to claim 7, characterized in that: The cross-section of the support frame (74) is L-shaped, and the air outlet of the air outlet pipe (73) faces the side opposite to the two baffles (58).