Boxing device driven by pneumatic mechanism

Abstract

The utility model belongs to the technical field of packaging systems, and provides a boxing device driven by a pneumatic mechanism. The device comprises an air source assembly, a driving assembly and a transmission assembly, the air source assembly is connected with one end of the driving assembly; the other end of the driving assembly is connected with the transmission assembly, and the transmission assembly drives the enameled wire product to work; the air source assembly comprises a connecting air pressure pipe and an electromagnetic valve; one end of the connecting air pressure pipe is connected with an external air source; the other end of the connecting pneumatic tube is communicated with the electromagnetic valve; the driving assembly comprises a cylinder; the transmission assembly comprises a chain and a lifting hook; one end of the chain is mounted on an output shaft of the air cylinder; the other end of the chain is connected with one end of the lifting hook; and the other end of the lifting hook is connected with the enameled wire product. The device not only is reasonable in design, but also effectively utilizes the existing gas source equipment of a factory, effectively replaces the transmission motor drive, and reduces the energy consumption, so that the device is suitable for industrial popularization.

Description

Technical Field

[0001] The utility model relates to the technical field of packaging systems, in particular to a box packing device driven by a pneumatic mechanism. Background Art

[0002] Existing packaging systems for enameled wire typically use a motor-driven mechanical capstan drive, with chains driving the wire spools up and down for packing. This presents several challenges: frequent jams and failures lead to production stoppages, reducing efficiency and delaying packing schedules. Furthermore, the motor generates excessive noise when starting, severely impacting the environment.

[0003] Therefore, we propose a method that uses pneumatic drive and can effectively solve the problems caused by the mechanical power of the motor. Utility Model Content

[0004] In view of the defects in the prior art, the utility model provides a box packing device driven by a pneumatic mechanism to solve the problems caused by the motor-mechanical power winch transmission of the existing packaging system.

[0005] The utility model provides a packing device driven by a pneumatic mechanism, comprising: an air source component, a drive component and a transmission component; the air source component is connected to one end of the drive component; the other end of the drive component is connected to the transmission component, and the transmission component drives the enameled wire product to work; the air source component comprises a connecting air pressure tube and a solenoid valve, one end of the connecting air pressure tube is connected to an external air source; the other end of the connecting air pressure tube is communicated with the solenoid valve; the drive component comprises a cylinder; the transmission component comprises a chain and a lifting hook; one end of the chain is mounted on the output shaft of the cylinder; the other end of the chain is connected to one end of the lifting hook; the other end of the lifting hook is connected to the enameled wire product.

[0006] Furthermore, the air source assembly also includes an air pipe, the solenoid valve is a three-way valve, and two air pipes are provided, one end of which is connected to the solenoid valve; the other end of the air pipe is connected to the cylinder. In actual use, this design is for the convenience of control.

[0007] Furthermore, the transmission assembly also includes a steering guide wheel and a bogie; the bogie is arranged above the enameled wire product; and the steering guide wheel is mounted on the bogie. In actual use, the purpose of this design is to facilitate steering by rotating the steering guide wheel.

[0008] Furthermore, the transmission assembly also includes a limiting guide wheel rotatably mounted on the bogie and positioned below the steering guide wheel. In practice, this design facilitates the lifting and lowering of the chain. In actual operation, after the chain is connected to the cylinder's thrust rod and passes through the steering guide wheel and the limiting guide wheel, the chain's post-steering transmission is more stable, thereby further stabilizing the transmission of the lifting hook.

[0009] Furthermore, the position limiting guide wheel is provided with at least one guide groove, and the guide grooves are evenly distributed along the axis direction of the position limiting guide wheel. In actual use, the purpose of this design is to facilitate the effective transmission of the chain.

[0010] From the above technical solution, it can be seen that the beneficial effects of the pneumatically driven box packing device provided by the present invention are as follows:

[0011] (1) In actual work, the operation is convenient and smoother: it reduces the waiting time of operators and eliminates the previous frequent jamming phenomenon. It effectively improves the packaging efficiency, the packing progress can keep up with the system progress, and the lifting and lowering speed of the spool is more than doubled. After testing, after changing to cylinder power, the lifting and lowering speed is more than doubled, and there is no need to wait for the transmission spool to be packed. The lifting and lowering time of the spool can be synchronized with the time of the packaging and transmission spool, and the packaging efficiency is improved by about 15.5%. Energy saving: the original 0.75KW motor was changed to cylinder power, and the existing air source of the factory was used to greatly reduce energy consumption. It also improves the environment: pneumatic lifting and lowering does not have the noise of mechanical rotation of the motor, which reduces environmental noise and increases safety.

[0012] (2) At the same time, the air pipe is a pressure-resistant and corrosion-resistant conduit. The cylinder is a double-acting cylinder, which is easy to purchase from existing equipment; and the chain is a high-strength steel wire rope. All of the above are important components of this device and are available and can be purchased directly, greatly reducing the equipment cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the specific embodiments of the present invention, the following briefly introduces the drawings required for the specific embodiments or the prior art description. In all the drawings, the various elements or parts are not necessarily drawn according to the actual scale.

[0014] Figure 1 A schematic front view of a box packing device driven by a pneumatic mechanism provided by an embodiment of the present utility model;

[0015] Figure 2 for Figure 1 The enlarged structural diagram of point A is shown;

[0016] Reference numerals:

[0017] Air source assembly 1, drive assembly 2, transmission assembly 3, connecting air pressure pipe 11, solenoid valve 12, air pipe 13, cylinder 21, chain 31, lifting hook 32, steering guide wheel 33, bogie 34, limiting guide wheel 35, guide groove 351. DETAILED DESCRIPTION

[0018] The following embodiments of the technical solution of the present invention are described in detail with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention and are therefore only examples and are not intended to limit the scope of protection of the present invention.

[0019] The embodiment is basically as shown in the attached Figures 1 to 2 As shown:

[0020] like Figure 1 - Figure 2 As shown, the present embodiment provides a cartoning device driven by a pneumatic mechanism, which can solve the problems of the existing packaging system caused by the motor-mechanical power winch transmission.

[0021] The utility model provides a pneumatically driven boxing device comprising: an air source assembly 1, a drive assembly 2, and a transmission assembly 3. The air source assembly 1 is connected to one end of the drive assembly 2; the other end of the drive assembly 2 is connected to the transmission assembly 3, and the transmission assembly 3 drives the enameled wire product. The air source assembly 1 includes a connecting air pressure tube 11 and a solenoid valve 12. One end of the connecting air pressure tube 11 is connected to an external air source; the other end of the connecting air pressure tube 11 is in communication with the solenoid valve 12. The drive assembly 2 includes a cylinder 21; the transmission assembly 3 includes a chain 31 and a lifting hook 32. One end of the chain 31 is mounted on the output shaft of the cylinder 21; the other end of the chain 31 is connected to one end of the lifting hook 32; the other end of the lifting hook 32 is connected to the enameled wire product. In actual operation, the device is easy to operate and more streamlined, reducing operator waiting time and eliminating previous frequent stalls. This effectively improves packaging efficiency, allowing the boxing process to keep pace with the system's progress, and the lifting and lowering speed of the spool is more than doubled. After testing, it was found that after changing to the power of the cylinder 21, the take-off and landing speed increased by more than double, and there is no need to wait for the transmission spool to be packed. The time for the spool to take off and land can be synchronized with the time for the packaging and transmission spool, and the packaging efficiency is increased by about 15.5%. Energy saving: the original 0.75KW motor was changed to the power of the cylinder 21, and the existing air source of the factory was used, which greatly reduced energy consumption. It also improves the environment: pneumatic take-off and landing does not have the noise of the mechanical rotation of the motor, which reduces environmental noise and increases safety. At the same time, the air pipe 13 is a pressure-resistant and corrosion-resistant conduit. The cylinder 21 is a double-acting cylinder 21, and the existing equipment is convenient to purchase; and the chain 31 is a high-strength steel wire rope. The above are all important components of this device, and they are all existing and can be purchased directly, which greatly reduces the cost of equipment.

[0022] In this embodiment, the air source assembly 1 further includes an air pipe 13. The solenoid valve 12 is a three-way valve. Two air pipes 13 are provided, one end of which is connected to the solenoid valve 12; the other end of the air pipe 13 is connected to the cylinder 21. In actual use, this design is for the convenience of control.

[0023] In this embodiment, the transmission assembly 3 further includes a steering guide wheel 33 and a bogie 34. The bogie 34 is disposed above the enameled wire product, and the steering guide wheel 33 is mounted on the bogie 34. In actual use, the purpose of this design is to facilitate steering by rotating the steering guide wheel 33.

[0024] In this embodiment, the transmission assembly 3 further includes a limiting guide wheel 35, which is rotatably mounted on the bogie 34 and is located below the steering guide wheel 33. In practice, this design facilitates the lifting and lowering of the chain 31. In actual operation, after the chain 31 is connected to the thrust rod of the cylinder 21, the chain 31 passes through the steering guide wheel 33 and the limiting guide wheel 35, making the transmission of the chain 31 more stable after the steering, thereby further stabilizing the transmission of the lifting hook 32.

[0025] In this embodiment, the limiting guide wheel 35 is provided with at least one guide groove 351, and the guide grooves 351 are evenly distributed along the axis direction of the limiting guide wheel 35. In actual use, the purpose of this design is to facilitate the effective transmission of the chain 31.

[0026] In summary, this packing device driven by a pneumatic mechanism is not only reasonably designed, but also effectively utilizes the existing air source equipment in the factory, effectively replaces the transmission motor drive, and reduces energy consumption. Therefore, this device is suitable for industry promotion.

[0027] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and description of the present invention.

Claims

1. A packing device driven by a pneumatic mechanism, characterized in that: include: An air source component, a drive component, and a transmission component; the air source component is connected to one end of the drive component; the other end of the drive component is connected to the transmission component, and the transmission component drives the enameled wire product to work; The air source assembly includes a connecting air pressure tube and a solenoid valve, one end of the connecting air pressure tube is connected to an external air source; the other end of the connecting air pressure tube is in communication with the solenoid valve; The driving assembly includes a cylinder; the transmission assembly includes a chain and a lifting hook; one end of the chain is installed on the output shaft of the cylinder; the other end of the chain is connected to one end of the lifting hook; the other end of the lifting hook is connected to the enameled wire product.

2. A pneumatically driven box packing device according to claim 1, characterized in that: The air source assembly further includes an air pipe. The solenoid valve is a three-way valve. Two air pipes are provided, and one end of the air pipe is communicated with the solenoid valve; the other end of the air pipe is communicated with the cylinder.

3. The pneumatically driven box packing device according to claim 1, characterized in that: The transmission assembly further includes a steering guide wheel and a bogie; the bogie is arranged above the enameled wire product; and the steering guide wheel is mounted on the bogie.

4. A pneumatically driven box packing device according to claim 3, characterized in that: The transmission assembly also includes a limiting guide wheel, which is rotatably mounted on the bogie; and the limiting guide wheel is arranged below the steering guide wheel.

5. A pneumatically driven box packing device according to claim 4, characterized in that: The limiting guide wheel is provided with at least one guide groove, and the guide grooves are evenly distributed along the axis direction of the limiting guide wheel.

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