Cement silo bottom unblocking device

Through the design of the cement silo bottom clearing device, automatic screening and crushing of agglomerated cement are achieved using components such as filter plates and crushing pipes, which solves the problem of cement silo jamming caused by crust shedding and agglomeration, ensures the normal shipment of cement, and reduces work intensity and environmental risks.

CN223328258UActive Publication Date: 2025-09-12BOZHOU CONCH CEMENT CO LTD
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Patent Information

Application Number
CN202422732261.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-09-12
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

The crust on the internal wall of the cement warehouse falls off or the cement becomes damp and lumps into the buffer tank, causing the arc valve and flow valve to get stuck and unable to open and close normally, resulting in the inability to ship cement or the phenomenon of material flushing, which poses an environmental risk.

Method used

A cement silo bottom clearing device has been designed, which includes components such as filter plates, vibration motors, crushing pipes, hydraulic cylinders and conveyor belts. Through the combination of vibration filtering and crushing pipes, it can realize automatic screening and crushing of agglomerated cement, ensuring the normal shipment of cement while reducing workload and safety risks.

Benefits of technology

It realizes the automatic screening and crushing of agglomerated cement without affecting cement shipment, reduces the workload and safety risks of staff, avoids cement waste and environmental risks, and solves the problem that existing equipment cannot efficiently clear blockages.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cement production and storage equipment, and particularly discloses a cement silo bottom unblocking device which comprises a cement silo body. An external square pipe is detachably and fixedly connected to an outlet in the lower end of the cement silo body; the external square tube is fixedly connected with a buffer box in a communicating manner; a filter plate is inserted into the buffer box; by opening the lower end of the cement silo body, cement descends and is filtered through the filter plate, the vibration motor is powered on to drive the vibration transmission plate and the filter plate to vibrate, non-caked cement descends through the filter plate, and caked cement enters the crushing pipeline to be crushed under the shaking of the inclined surface of the filter plate. Therefore, on the premise that cement delivery is not affected, the function of automatically screening out caked cement and crushing the caked cement is achieved, meanwhile, the working intensity of workers and the safety and environmental protection risks are greatly reduced, meanwhile, caked cement is not wasted, and the problems that an existing cement silo needs to be shut down to independently clean blockage, and the workload is large are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cement production and storage equipment, in particular to a cement silo bottom clearing device. Background Art

[0002] A cement silo, also known as a cement storage depot or cement silo, is a large container used to store cement or other similar dry powder materials. In the construction industry, cement silos are typically used to store bulk cement for use on construction sites. The bottom discharge device of a cement silo in a cement plant consists solely of an arc valve, a flow valve, and an aeration box. Compressed air in the aeration box pushes the cement through the arc valve and flow valve into various cement dispersal channels.

[0003] However, the above-mentioned publicly available solutions have the following shortcomings: if the crust on the internal wall of the cement warehouse falls off or the cement becomes damp and lumps into the buffer tank, the arc valve and the flow valve will be stuck and cannot be opened and closed normally, resulting in the valve being unable to open and the cement being unable to be shipped, or the valve being unable to be closed in time causing material rushing, which creates environmental risks. Utility Model Content

[0004] The purpose of the utility model is to solve the technical problem that the crust on the inner wall of the cement silo falls off or the cement becomes damp and lumps into the buffer box, which will cause the arc valve and the flow valve to be stuck and unable to open and close normally, resulting in the valve being unable to open and the cement being unable to be shipped, or the valve being unable to be closed in time causing material rushing, which creates environmental risks. The utility model provides a cement silo bottom clearing device.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] The utility model discloses a cement silo bottom clearing device, comprising a cement silo body; a lower end outlet of the cement silo body is detachably fixedly connected to an external square tube; a buffer box is connected and fixedly connected to the external square tube; a filter plate is inserted into the buffer box; a vibration transmission plate is sleeved on the filter plate and the buffer box; a vibration motor is fixedly connected to the vibration transmission plate; a crushing pipe is connected and fixedly connected to the side surface of the buffer box corresponding to the filter plate.

[0007] Furthermore, a switch gate is inserted into a groove in the crushing pipe; a gate sleeve is sleeved on the switch gate; the gate sleeve is sleeved on the crushing pipe; and an arc valve is connected and fixed to the lower end of the crushing pipe.

[0008] Furthermore, the lower end of the crushing pipe is connected to a crushing box; a hydraulic cylinder is symmetrically fixed to the crushing box; the movable end of the hydraulic cylinder is fixed to mutually nested extrusion layers; the extrusion layers are provided with equidistant crushing holes with equal diameters from top to bottom.

[0009] Furthermore, a support frame is fixedly connected between the crushing pipe and the buffer box; and the lower end of the buffer box is connected and fixedly connected to a collecting cover.

[0010] Furthermore, the filter plate is fixedly connected in a tilted manner in the buffer box; and vertically upward filter holes are uniformly distributed on the filter plate.

[0011] Furthermore, a conveyor belt is provided at the lower end of the collecting cover and the crushing pipe.

[0012] The utility model provides a cement silo bottom clearing device, which has the following beneficial effects:

[0013] 1. The utility model opens the lower end of the cement silo, allowing the cement to descend and pass through the filter plate for filtration. When the vibration motor is energized, the vibration transmission plate and the filter plate are driven to vibrate, and the unagglomerated cement powder descends through the filter plate, and the agglomerated cement enters the crushing pipe for crushing under the shaking of the inclined surface of the filter plate. In this way, the function of automatically screening out agglomerated cement and crushing it is achieved without affecting the delivery of cement. At the same time, the workload of the staff and the safety and environmental protection risks are greatly reduced, and no agglomerated cement is wasted. The problem of the existing cement silo requiring shutdown for separate cleaning of blockages and heavy workload is solved.

[0014] 2. The utility model controls the amount of agglomerated cement entering the crushing pipe by changing the position of the switch gate in the crushing pipe and the gate casing, so that crushing can be carried out continuously at the highest crushing efficiency, and the discharge speed of cement powder can be controlled by the arc valve. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The specific embodiments of the present invention are described in further detail below with reference to the accompanying drawings;

[0016] Figure 1 This is a first axonometric structural diagram of the present invention;

[0017] Figure 2 This is a second axonometric structural diagram of the present invention;

[0018] Figure 3 This is a third axonometric structural diagram of the present utility model;

[0019] Figure 4 It is a front structural schematic diagram of the present utility model.

[0020] Explanation of the numbers in the figure: 1. Cement silo; 2. External square tube; 3. Buffer box; 4. Vibration transmission plate; 5. Vibration motor; 6. Filter plate; 7. Filter hole; 8. Crushing pipe; 9. Support frame; 10. Switch gate; 11. Gate casing; 12. Crushing box; 13. Arc valve; 14. Hydraulic cylinder; 15. Extrusion layer; 16. Equidistant crushing holes; 17. Conveyor belt; 18. Collection cover. DETAILED DESCRIPTION

[0021] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] It should be noted that all directional indications in the embodiments of the present invention (such as up-down-left-right-front-back...) are only used to explain the relative position relationship - movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly. The connection can be a direct connection or an indirect connection.

[0024] See also Figure 1-4 As shown, a cement silo bottom blockage clearing device comprises a cement silo body 1; the lower end outlet of the cement silo body 1 is detachably fixedly connected to an external square tube 2; the external square tube 2 is connected and fixedly connected to a buffer box 3; a filter plate 6 is inserted in the buffer box 3; a vibration transmission plate 4 is sleeved on the filter plate 6 and the buffer box 3; a vibration motor 5 is fixedly connected to the vibration transmission plate 4; the side of the buffer box 3 is connected and fixedly connected to the filter plate 6 corresponding to the filter plate 6; when working, by opening the lower end of the cement silo body 1, the cement mixture is allowed to descend and pass through the filter plate 6 for filtration, and when the vibration motor 5 is energized, the vibration transmission plate 4 and the filter plate 6 are driven to vibrate, and the unagglomerated cement powder descends through the filter plate 6, and the agglomerated cement blocks enter the crushing pipe 8 for crushing under the shaking of the inclined surface of the filter plate 6, thereby realizing the function of automatically screening out agglomerated cement and crushing it without affecting the cement shipment, and at the same time greatly reducing the work intensity and safety and environmental protection risks of the staff, and at the same time, no agglomerated cement is wasted, solving the problem that the existing cement silo needs to be shut down for separate cleaning of blockages and the workload is large.

[0025] A switch gate 10 is slotted in the crushing pipe 8; a gate sleeve 11 is sleeved on the switch gate 10; the gate sleeve 11 is sleeved on the crushing pipe 8; the lower end of the crushing pipe 8 is connected and fixedly connected with an arc valve 13; during operation, the amount of agglomerated cement entering the crushing pipe 8 is controlled by changing the position of the switch gate 10 in the crushing pipe 8 and the gate sleeve 11, so that crushing can be carried out continuously at the highest crushing efficiency, and the speed of discharging cement powder can be controlled by the arc valve 13.

[0026] The lower end of the crushing pipe 8 is connected and fixedly connected to a crushing box 12; a hydraulic cylinder 14 is symmetrically fixedly connected to the crushing box 12; the movable end of the hydraulic cylinder 14 is fixedly connected to mutually nested extrusion layers 15; the extrusion layers 15 are provided with equidistant crushing holes 16 with equal diameters from top to bottom; when working, the two symmetrical hydraulic cylinders 14 drive the two mutually nested extrusion layers 15 to move, so that the agglomerated cement can be squeezed and crushed into a smaller volume, and then further crushed along the equidistant crushing holes 16, so as to be crushed to the equidistant crushing holes 16 with the smallest diameter, thereby achieving the crushing effect, and the dynamic crushing makes it possible to crush a large amount of agglomerated cement at the same time, solving the problem that the existing clearing device cannot crush a large amount of agglomerated cement at the same time.

[0027] A support frame 9 is fixedly connected between the crushing pipe 8 and the buffer box 3; the lower end of the buffer box 3 is connected and fixedly connected with a collecting cover 18; when working, the collecting cover 18 makes the cement falling in a large area become a small area, so that it can be collected in a centralized manner to reduce diffusion.

[0028] The filter plate 6 is fixedly connected to the buffer box 3 at an angle; vertically upward filter holes 7 are evenly distributed on the filter plate 6; during operation, the unagglomerated cement particles can pass through the filter plate 6 smoothly and quickly under the action of gravity through the vertically upward filter holes 7, thereby minimizing the discharge speed of the cement, thereby solving the problem of greatly reduced speed caused by the existing filtering of agglomerated cement.

[0029] A conveyor belt 17 is provided at the lower end of the collecting cover 18 and the crushing pipe 8. When in operation, the conveyor belt 17 can receive and transfer the un-agglomerated cement, and can also receive the crushed cement passing through the crushing pipe 8, so that the conveyor belt 17 can be used for transfer, so that the agglomerated cement will not block the cement storage body 1 and cause greater losses.

[0030] The present invention adopts the above-mentioned scheme, when in use, by opening the lower end of the cement storage body 1, the cement mixture is allowed to descend and pass through the filter plate 6 for filtration. When the vibration motor 5 is energized, the vibration transmission plate 4 and the filter plate 6 are driven to vibrate, and the unclumped cement powder passes through the filter plate 6 and descends. The agglomerated cement enters the crushing pipe 8 for crushing under the shaking of the inclined surface of the filter plate 6, thereby realizing the function of automatically screening out agglomerated cement and crushing without affecting the cement shipment, and at the same time greatly reducing the workload of the staff, and at the same time, no agglomerated cement is wasted, solving the problem that the existing cement storage needs to be shut down for separate cleaning of blockage and heavy workload; by changing the position of the switch gate 10 in the crushing pipe 8 and the gate casing 11, the amount of agglomerated cement entering the crushing pipe 8 is controlled, so that it can be crushed continuously at the highest crushing efficiency, and the speed of discharging cement powder can be controlled by the arc valve 13; two symmetrical hydraulic cylinders 14 drive two mutually nested extrusion layers 15 to The crushing process is carried out by the crushing machine 11, and the crushing effect is achieved by the crushing machine 12. The crushing machine 11 can crush a large amount of cement lumps at the same time, solving the problem that the existing cleaning device cannot crush a large amount of cement lumps at the same time. The collecting cover 18 makes the cement that falls in a large area become a small area, so that it can be collected in a centralized manner to reduce diffusion. The vertically upward filtering holes 7 allow the unagglomerated cement particles to pass through the filter plate 6 smoothly and quickly under the action of gravity, so that the discharge speed of the cement is not reduced much, solving the problem that the existing filtering of agglomerated cement greatly reduces the speed. The unagglomerated cement can be received and transferred by the conveyor belt 17, and the crushed cement that passes through the crushing pipe 8 can also be received, so that it can be transferred by a conveyor belt 17, so that the agglomerated cement will not block the cement storage body 1 and cause greater losses.

[0031] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0032] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. A cement silo bottom clearing device, characterized by: The invention comprises a cement storage body (1); an external square tube (2) is detachably fixedly connected to the lower outlet of the cement storage body (1); a buffer box (3) is connected and fixedly connected to the external square tube (2); a filter plate (6) is inserted into the buffer box (3); a vibration transmission plate (4) is sleeved on the filter plate (6) and the buffer box (3); a vibration motor (5) is fixedly connected to the vibration transmission plate (4); and a crushing pipe (8) is connected and fixedly connected to the side of the buffer box (3) corresponding to the filter plate (6).

2. The cement silo bottom clearing device according to claim 1 is characterized in that: A switch gate (10) is inserted into a slot in the crushing pipe (8); a gate sleeve (11) is sleeved on the switch gate (10); the gate sleeve (11) is sleeved on the crushing pipe (8); and the lower end of the crushing pipe (8) is connected and fixedly connected with an arc valve (13).

3. The cement silo bottom clearing device according to claim 2, characterized in that: The lower end of the crushing pipe (8) is connected and fixedly connected to a crushing box (12); a hydraulic cylinder (14) is symmetrically fixedly connected to the crushing box (12); the movable end of the hydraulic cylinder (14) is fixedly connected to mutually nested extrusion layers (15); the extrusion layers (15) are provided with equidistant crushing holes (16) with equal diameters from top to bottom.

4. The cement silo bottom clearing device according to claim 3 is characterized in that: A support frame (9) is fixedly connected between the crushing pipe (8) and the buffer box (3); and a collecting cover (18) is connected and fixedly connected to the lower end of the buffer box (3).

5. The cement silo bottom clearing device according to claim 4 is characterized in that: The filter plate (6) is fixedly connected in an inclined manner in the buffer box (3); and vertically upward filter holes (7) are evenly distributed on the filter plate (6).

6. The cement silo bottom clearing device according to claim 5, characterized in that: A conveyor belt (17) is provided at the lower ends of the collecting cover (18) and the crushing pipe (8).