Dust removal type carpet winding device
By introducing a dust collecting box and an induced draft fan into the carpet winding device, the problem of dust pollution during the carpet winding process is solved, a clean winding environment is achieved, and the health of the operators is protected.
Patent Information
- Application Number
- CN202422933275.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Carpets tend to generate a lot of dust during the rolling process, causing air pollution and health risks.
A dust removal carpet winding device is designed, which includes a winding roller, a pressure roller, a dust collecting box and an induced draft fan. The dust is sucked in by the induced draft fan and filtered through a filter screen, and then collected in the dust collecting box.
It effectively prevents dust from spreading during the carpet rolling process, protecting the working environment and the health of operators.
Smart Images
Figure CN223328662U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of carpet processing equipment, and more specifically, to a dust-removing carpet winding device. Background Art
[0002] Carpets are floor coverings made from natural fibers such as cotton, linen, wool, silk, and straw yarn, or synthetic fibers, knitted, tufted, or woven by hand or machine. Carpets can be categorized by material as natural fiber carpets, synthetic fiber carpets, blended carpets, and plastic carpets. Natural fiber carpets include cotton, wool, and silk, while synthetic fiber carpets are made from fibers like polypropylene and acrylic. Blended carpets are a combination of natural and synthetic fibers, offering improved wear resistance and elasticity.
[0003] In the related art, carpet processing requires cutting, splicing, and winding. Winding, a key step in carpet processing, is typically performed after cutting and splicing are completed. The purpose of winding is to roll up the carpet for subsequent transportation and storage.
[0004] During the actual winding process, carpets are usually made of fibers, so dust is easily collected during the processing. This causes a large amount of dust to be spread in the air when the carpet is wound through the winding device, thereby affecting the surrounding environment and the health of workers. Utility Model Content
[0005] In view of this, an embodiment of the present application provides a dust-removing carpet winding device to solve the problem in the related art that dust adhering to the carpet surface is easily diffused into the air during the winding process.
[0006] In order to achieve the above objectives, the embodiments of the present application provide the following technical solutions:
[0007] A dust-removing carpet winding device, comprising:
[0008] base;
[0009] There are two upright columns, which are fixed on the upper surface of the base and located at two end positions in the length direction of the base;
[0010] A winding roller, wherein both ends of the winding roller are respectively provided with a first bearing, the winding roller is connected to the two pillars through the first bearings, and the end of the winding roller is also fixedly connected to the driving end of the drive motor, and the drive motor is provided on the side of the pillar;
[0011] A pressure roller, wherein both ends of the pressure roller are respectively provided with a second bearing, the pressure roller is connected to the two columns through the second bearing, and the pressure roller is located above the winding roller;
[0012] Dust collection boxes, the number of which is equal to the number of the columns, the dust collection boxes are arranged on the columns, the side panels of the dust collection boxes close to the winding rollers are provided with dust suction holes, and the interior of the dust collection boxes is also provided with a filter;
[0013] An induced draft fan is connected to the dust collecting box through an induced draft pipe, and the induced draft fan is connected to the filter screen and the space enclosed by the dust collecting box.
[0014] In some possible implementations, a hydraulic cylinder is provided at the top of the column, a slide groove is provided at the top of the column in the vertical direction, the second bearing is fixedly connected to the driving end of the hydraulic cylinder, and the second bearing is slidably arranged in the slide groove.
[0015] In some possible implementations, a door panel communicating with the interior of the dust box is detachably provided on another side panel of the dust box.
[0016] In some possible implementations, a winding-assisting roller is rotatably provided between the columns, and the winding-assisting roller is provided above the winding roller.
[0017] In some possible implementations, a plurality of cams are fixedly provided on the auxiliary winding roller, a horizontal plate is fixedly provided between the two vertical columns, the horizontal plate is vertically slidably connected to a connecting arm along the thickness direction, the first end of the connecting arm contacts the cam, the second end of the connecting arm contacts the felt through a ball, and the connecting arm is located above the horizontal plate and is sleeved with a coil spring.
[0018] In some possible implementations, a roller is provided at the first end of the engagement arm, and the engagement arm contacts the cam via the roller.
[0019] The dust-removing carpet winding device provided in the embodiment of the present application has at least the following beneficial effects:
[0020] In the dust-removing carpet winding device provided in the embodiment of the present application, the winding roller is rotated and arranged in the middle of two columns, and a dust box is provided on each of the two columns, and a dust suction hole is provided on the side panel of the dust box near the winding roller. A filter is provided inside the dust box, and an induced draft fan connected to it is provided on the side of the dust box. During the winding process of the carpet, the dust generated after the carpet contacts the winding roller will enter the chamber formed by the dust box and the filter through the dust suction hole under the action of the induced draft fan. The above-mentioned structural design can prevent dust from being diffused in the air during the winding process of the carpet, thereby affecting the surrounding environment and the health of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0022] Figure 1 A schematic diagram of the overall structure of the dust-removing carpet winding device provided in an embodiment of the present application;
[0023] Figure 2 A schematic diagram of the internal structure of a dust collecting box of a dust-removing carpet winding device provided in an embodiment of the present application;
[0024] Figure 3 This is a schematic structural diagram of a dust-removing carpet winding device provided in another embodiment of the present application.
[0025] In the picture:
[0026] 100, base; 200, column; 210, hydraulic cylinder; 220, auxiliary winding roller; 230, cross plate; 300, winding roller; 310, first bearing; 400, drive motor; 500, pressure roller; 510, second bearing; 600, dust box; 610, dust suction hole; 620, filter; 630, door panel; 700, induced draft fan; 710, induced draft duct; 800, cam; 810, connecting arm; 820, ball; 830, roller; 900, coil spring. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] like Figure 1-Figure 3 As shown, the dust-removing carpet winding device provided in the embodiment of the present application includes a base 100, a column 200, a winding roller 300, a pressure roller 500, a dust collection box 600, and an induced draft fan 700. The base 100 is used to support the winding device, and two columns 200 are fixedly mounted on the upper surface of the base 100. The two columns 200 are respectively located at the two ends of the base 100 in the longitudinal direction, and the two columns 200 are perpendicular to the base 100. In this embodiment, both columns 200 are rectangular columns.
[0029] A winding roller 300 is rotatably mounted between the two columns. Specifically, a first bearing 310 is mounted at each end of the winding roller 300. Both ends of the winding roller 300 are fixedly connected to the inner ring of the first bearing 310, while the outer ring of the first bearing 310 is fixedly mounted on the side of the column. A drive motor 400 is also mounted outside the column 200 to drive the winding roller 300, allowing it to rotate between the two columns. The winding roller 300 is used to wind the finished carpet for subsequent transportation and handling.
[0030] In this embodiment, a pressure roller 500 is rotatably mounted between the two columns. Specifically, a second bearing 510 is provided at each end of the pressure roller 500 in its longitudinal direction. Both ends of the pressure roller 500 are fixedly connected to the inner rings of the second bearings 510, while the outer rings of the second bearings 510 are fixedly mounted on the sides of the columns. This allows the pressure roller 500 to rotate between the two columns. Furthermore, the pressure roller 500 is located above the winding roller 300 and is used to compact and limit the wound carpet.
[0031] Preferably, a chute is provided on the side of the column 200 in the vertical direction. A hydraulic cylinder 210 is also fixedly mounted on the top of the column 200. The driving end of the hydraulic cylinder 210 is located within the chute and is connected to the second bearing 510. Therefore, by activating the hydraulic cylinder 210, the second bearing 510 can be controlled to move up and down within the chute to adjust the distance between the pressure roller 500 and the winding roller 300. This allows the pressure roller 500 to be moved according to the actual thickness of the carpet to meet different usage scenarios.
[0032] Both columns 200 are also provided with a dust box 600. The dust box 600 is provided with a dust suction hole 610 on the side panel near the winding roller 300. The dust box 600 is also provided with a screen inside, which can separate the internal space of the dust box 600. In addition, a draft fan 700 is provided on the side of the dust box 600. The draft fan 700 is connected to the space formed by the filter 620 and the dust box 600 through the draft duct 710. Therefore, the air around the dust suction hole 610 can be adsorbed into the dust box 600 by the draft fan 700 to achieve the purpose of dust collection and treatment. Preferably, the other side panel of the dust box 600 is also provided with a door panel 630. By opening the door panel 630, the dust inside the dust box 600 can be processed, and the filter 620 can also be cleaned to prevent the filter holes from being clogged and affecting subsequent use.
[0033] In the dust-removing carpet winding device provided in the embodiment of the present application, the winding roller 300 is rotated and arranged in the middle of the two upright posts 200, and a dust box 600 is provided on each of the two upright posts 200. The dust box 600 is provided with a dust suction hole 610 on the side panel near the winding roller 300. A filter screen 620 is provided inside the dust box 600, and a draft fan 700 connected thereto is provided on the side of the dust box 600. During the process of winding the carpet, the dust generated by the contact between the carpet and the winding roller 300 will enter the chamber formed by the interior of the dust box 600 and the filter screen 620 through the dust suction hole 610 under the action of the draft fan 700. The above-mentioned structural design can prevent dust from being diffused in the air during the winding process of the carpet, thereby affecting the surrounding environment and the health of the staff.
[0034] In some embodiments, a winding roller 220 is rotatably provided between the uprights 200 and is located above the winding roller 300. The winding roller 220 can be used to control the tension of the wound carpet to avoid wrinkles during the winding process.
[0035] Based on the above embodiment, multiple cams 800 are fixedly mounted on the auxiliary winding roller 220. A horizontal plate 230 is also positioned between the two upright posts 200, extending horizontally. Multiple engaging arms 810 are slidably mounted on the horizontal plate 230 along its thickness. The first ends of the engaging arms 810 contact the cams 800, and the second ends of the engaging arms 810 are equipped with balls 820, which allow the engaging arms 810 to contact the wound carpet. Furthermore, the portion of the engaging arms 810 located above the horizontal plate 230 is sheathed with a coil spring 900. A drive device is mounted on the upright posts 200 to control the rotation of the auxiliary winding roller 220.
[0036] In actual use, the auxiliary roller 220 can drive the multiple cams 800 to rotate. During the rotation of the cams 800, they contact the carpet through the connecting arms 810. Since the rotation of the cams 800 drives the connecting arms 810 to move up and down, and the connecting arms 810 are also equipped with coil springs 900, the connecting arms 810 can act on the carpet to simulate the dusting process of a human hand, thereby effectively removing dust from the carpet. Preferably, the contact point between the connecting arms 810 and the cams 800 is also provided with a roller 830, which can improve the smoothness of the contact between the connecting arms 810 and the cams 800.
[0037] The various embodiments or implementation methods in this specification are described in a progressive manner. Each embodiment focuses on the differences from other embodiments, and the same or similar parts between the various embodiments can be referenced to each other.
[0038] It should be noted that references in this specification to "one embodiment," "an embodiment," "an exemplary embodiment," "some embodiments," and the like indicate that the described embodiment may include a particular feature, structure, or characteristic, but not necessarily every embodiment includes that particular feature, structure, or characteristic. Furthermore, such phrases do not necessarily refer to the same embodiment. Furthermore, when a particular feature, structure, or characteristic is described in conjunction with an embodiment, it is within the knowledge of those skilled in the art to implement such feature, structure, or characteristic in conjunction with other embodiments, whether explicitly described or not.
[0039] Generally speaking, terms should be understood, at least in part, based on the context in which they are used. For example, as used herein, the term "one or more" can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense, depending at least in part on the context. Similarly, terms such as "a," "an," or "the" can also be understood to convey either singular or plural usage, depending at least in part on the context.
[0040] It should be readily understood that “on,” “above,” and “over” in this disclosure should be interpreted in the broadest manner, such that “on” means not only “directly on something,” but also includes “on something” with intervening features or layers therebetween, and “above” or “over” includes not only the meaning of “above” or “over,” but also includes “above” or “over” with no intervening features or layers therebetween (i.e., directly on something).
[0041] Additionally, spatially relative terms, such as "below," "beneath," "beneath," "above," and the like, may be used herein for ease of description to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The device may be in other orientations (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein should be interpreted accordingly.
[0042] As used herein, the term "substrate" refers to the material onto which subsequent material layers are added. The substrate itself can be patterned. The material added atop the substrate can be patterned, or it can remain unpatterned. Furthermore, the substrate can include a wide range of materials, such as silicon, germanium, gallium arsenide, indium phosphide, etc. Alternatively, the substrate can be made of a non-conductive material (e.g., glass, plastic, or sapphire wafer, etc.).
[0043] As used herein, the term "layer" may refer to a portion of a material comprising an area having a certain thickness. A layer may extend over the entire underlying structure or overlying structure, or may have an extent that is smaller than the extent of the underlying or overlying structure. In addition, a layer may be an area of a homogeneous or inhomogeneous continuous structure whose thickness is less than the thickness of the continuous structure. For example, a layer may be located between the top and bottom surfaces of the continuous structure or between any pairs of transverse planes at the top and bottom surfaces. A layer may extend laterally, vertically, and / or along a tapered surface. A substrate may be a layer, may include one or more layers therein, and / or may have one or more layers located thereon, above, and / or below it. A layer may include multiple layers. For example, an interconnect layer may include one or more conductors and a contact layer (within which contacts, interconnects, and / or vias are formed) and one or more dielectric layers.
[0044] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A dust-removing carpet winding device, characterized in that: include: Base (100); There are two upright posts (200), and the two upright posts (200) are fixedly arranged on the upper surface of the base (100), and the two upright posts (200) are located at two end positions in the length direction of the base (100); A winding roller (300), wherein first bearings (310) are respectively provided at both ends of the winding roller (300), and the winding roller (300) is connected to the two columns (200) via the first bearings (310), and the end of the winding roller (300) is also fixedly connected to the driving end of the driving motor (400), and the driving motor (400) is provided on the side of the column (200); a pressure roller (500), wherein second bearings (510) are respectively provided at both ends of the pressure roller (500), the pressure roller (500) is connected to the two columns (200) via the second bearings (510), and the pressure roller (500) is located above the winding roller (300); Dust collecting boxes (600), the number of the dust collecting boxes (600) is equal to the number of the columns (200), the dust collecting boxes (600) are arranged on the columns (200), the side panels of the dust collecting boxes (600) close to the winding roller (300) are provided with dust suction holes (610), and the interior of the dust collecting boxes (600) is also provided with a filter (620); An induced draft fan (700), the induced draft fan (700) is connected to the dust collecting box (600) through an induced draft pipe (710), and the induced draft fan (700) is connected to the filter (620) and the space enclosed by the dust collecting box (600).
2. The dust-removing carpet winding device according to claim 1, characterized in that: A hydraulic cylinder (210) is provided at the top of the column (200), a slide groove is provided at the top of the column (200) in the vertical direction, the second bearing (510) is fixedly connected to the driving end of the hydraulic cylinder (210), and the second bearing (510) is slidably arranged in the slide groove.
3. The dust-removing carpet winding device according to claim 1, characterized in that: A door panel (630) communicating with the interior of the dust collecting box (600) is detachably provided on another side panel of the dust collecting box (600).
4. The dust-removing carpet winding device according to claim 1, characterized in that: A winding-assisting roller (220) is also rotatably arranged between the upright posts (200), and the winding-assisting roller (220) is arranged above the winding roller (300).
5. The dust-removing carpet winding device according to claim 4, characterized in that: A plurality of cams (800) are fixedly arranged on the auxiliary winding roller (220), a transverse plate (230) is fixedly arranged between the two upright posts (200), and the transverse plate (230) is vertically slidably connected to a connecting arm (810) along the thickness direction, the first end of the connecting arm (810) contacts the cam (800), and the second end of the connecting arm (810) contacts the blanket through a ball (820), and the connecting arm (810) is located above the transverse plate (230) and is sleeved with a coil spring (900).
6. The dust-removing carpet winding device according to claim 5, characterized in that: A roller (830) is provided at the first end of the engagement arm (810), and the engagement arm (810) contacts the cam (800) via the roller (830).