Coil receiving device
By designing the frame, winding assembly and limit blocks of the winding device, automatic unwinding of the battery separator is achieved, solving the problem of low efficiency of manual operation in the existing technology and improving production efficiency and adaptability.
Patent Information
- Application Number
- CN202422563361.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-23
AI Technical Summary
In the prior art, the unwinding process of the battery separator requires manual operation, resulting in low unloading efficiency.
A roll splicing device is designed, which includes a frame, a roll splicing assembly, a drive assembly and a limit block. The drive assembly drives the roll splicing assembly to move in multiple directions, and the limit blocks are used to fix the two ends of the roll core, so as to realize automatic unloading of the film roll and adapt to roll cores of different lengths.
It realizes the fully automatic unloading of the film roll, reduces labor costs, improves production efficiency, and can adapt to roll cores of different lengths, ensuring that the film roll is smoothly separated from the chuck and preventing axial movement.
Smart Images

Figure CN223328693U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of film roll conveying, in particular to a roll splicing device. Background Art
[0002] After battery separator film is produced or processed on the production line, a reel is used to wind the separator onto a core to form a roll. The roll then needs to be unloaded from the reel. The reel uses two clamps to secure the core at each end. To unload the film, a human operator must first hold the roll and press a switch to release the clamps. Alternatively, a truss robotic arm can be moved over the roll, and the two ends of the core can be secured manually before pressing a switch to release the clamps.
[0003] The problem with the existing technology is that it requires manual operation, takes a long time to cut materials, and is relatively inefficient. Utility Model Content
[0004] The utility model provides a roll splicing device to solve the problem of low material feeding efficiency in the prior art.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A reeling device is used to convey a film roll, wherein the film roll includes a reel core and a diaphragm wound around the reel core; the reeling device includes:
[0007] a frame having a transport line extending along a first direction;
[0008] Two roll-taking assemblies are provided, the two roll-taking assemblies are spaced apart along the second direction, the first direction is perpendicular to the second direction, and the two roll-taking assemblies are used to support the winding core, and the two roll-taking assemblies are capable of moving relative to the frame along the first direction and the second direction;
[0009] a driving assembly, disposed on the frame and configured to drive the roll-receiving assembly to move relative to the frame in a first direction and a second direction;
[0010] There are two limit blocks, which are respectively arranged on the two winding assemblies in a one-to-one correspondence, and are used to abut against the end faces of both ends of the winding core.
[0011] As a preferred solution of the roll-joining device, the roll-joining device also includes two alignment components slidably arranged on the frame along the first direction, the two alignment components are spaced apart along the second direction, the two alignment components are arranged in a one-to-one correspondence with the two roll-joining components, and the roll-joining component is slidably connected to the alignment component along the second direction.
[0012] As a preferred solution for the roll-joining device, the driving component includes a first driving member arranged on the frame and a second driving member arranged on the alignment component, the first driving member is used to drive the alignment component to reciprocate in a first direction relative to the frame, and the second driving member is used to drive the roll-joining component to reciprocate in a second direction relative to the alignment component.
[0013] As a preferred solution for the roll-receiving device, the first driving member is a rodless cylinder, and the output end of the first driving member is connected to a transmission block. The alignment component has a groove, and the transmission block is arranged in the groove and is used to drive the alignment component to move.
[0014] As a preferred solution of the roll splicing device, the frame has a first guide rail extending along a first direction, and the alignment assembly is in sliding engagement with the first guide rail; and / or,
[0015] The alignment assembly has a second guide rail extending along a second direction, and the roll receiving assembly is in sliding cooperation with the second guide rail.
[0016] As a preferred solution of the roll-taking device, the roll-taking assembly includes a roll-taking assembly base slidably connected to the alignment assembly and a support member slidably arranged on the roll-taking assembly base along the vertical direction, and the support member is used to support the roll core.
[0017] As a preferred solution of the roll-taking device, the roll-taking device further includes a third driving member arranged on the base of the roll-taking assembly, and the third driving member is used to drive the support member to reciprocate in the vertical direction relative to the base of the roll-taking assembly.
[0018] As a preferred solution of the roll splicing device, the roll splicing assembly base is provided with a vertical guide rail extending in a vertical direction, and the support member is in sliding cooperation with the vertical guide rail.
[0019] As a preferred solution of the roll splicing device, the support member has a support groove, the groove wall of the support groove is used to support the roll core, and the groove wall of the support groove is V-shaped.
[0020] As a preferred solution of the roll-joining device, the roll-joining device also includes a limit block driving component arranged on the base of the roll-joining assembly, the limit block is connected to the limit block driving component, and the limit block driving component is used to drive the limit block to reciprocate along the second direction relative to the base of the roll-joining assembly.
[0021] The beneficial effects of the utility model are:
[0022] The utility model provides a roll-unloading device, which drives the roll-unloading assembly to move relative to the frame through a driving assembly and supports the roll core through two roll-unloading assemblies, so as to realize fully automatic unloading of the film roll, reduce labor costs and improve production efficiency; and the arrangement of the roll-unloading assembly can adapt to roll cores of different lengths; through the two relatively arranged limit blocks, it can be ensured that when the clamp of the winding device releases the film roll, the film roll is fixed from both ends of the roll core, so that the film roll can be smoothly detached from the clamp, and the axial movement of the film roll is prevented, so as to ensure that the film roll can fall accurately on the roll-unloading assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic structural diagram of a roll-receiving device in an embodiment of the present invention;
[0024] Figure 2 This is a structural diagram of the frame and the first driving member in an embodiment of the present utility model;
[0025] Figure 3 This is a structural diagram of the alignment component in an embodiment of the present utility model;
[0026] Figure 4 It is a structural schematic diagram of the roll splicing assembly in an embodiment of the present utility model.
[0027] In the picture:
[0028] 100, diaphragm; 101, core;
[0029] 1. Frame; 11. First guide rail;
[0030] 2. Alignment assembly; 21. Second guide rail;
[0031] 3. Reel assembly; 31. Reel assembly base; 311. Vertical guide rail; 32. Support member; 321. Support groove;
[0032] 4. Limit block;
[0033] 51, first driving member; 511, transmission block; 52, second driving member; 53, third driving member;
[0034] 6. Limit block driving parts;
[0035] 10. Support seat. DETAILED DESCRIPTION
[0036] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all of its components.
[0037] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0038] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0039] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are used to refer to positions or locations based on the positions or locations shown in the accompanying drawings. These terms are intended solely to facilitate description and simplify operation, and are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.
[0040] Reference Figures 1-4 The splicing device is used to transport a film roll. The film roll includes a core 101 and a membrane 100 wound around it. The length of the core 101 is greater than the width of the membrane 100, so the axial ends of the core 101 are not covered by the membrane 100. Specifically, the splicing device is used to unload the film roll from the winding device. The winding device uses conical chucks to secure the film roll at both ends of the core 101. During unloading, the conical chucks of the winding device are released, cooperating with the splicing device, and the splicing device unloads the film roll from the winding device.
[0041] The roll-taking device includes a frame 1, a roll-taking assembly 3, a drive assembly, and a stopper 4. The frame 1 has a transport line extending along a first direction. Two roll-taking assemblies 3 are provided, spaced apart along a second direction. The first direction is perpendicular to the second direction. In this embodiment, both the first and second directions are parallel to a horizontal plane. Specifically, the first direction is the direction of movement of the diaphragm, and the second direction is the axial direction of the diaphragm.
[0042] The two take-up assemblies 3 are each used to support the winding core 101. The two take-up devices 3 support the winding core 101 from both ends, specifically providing support force to the outer peripheral wall of the winding core 101. The two take-up assemblies 3 are both capable of moving relative to the frame 1 in a first direction and a second direction. The drive assembly is disposed on the frame 1 and is used to drive the take-up assemblies 3 to move relative to the frame 1 in the first direction and the second direction. The drive assembly drives the take-up assemblies 3 to move relative to the frame 1 in the first direction, thereby enabling the take-up assemblies 3 to transport the winding core 101 and the diaphragm 100 along the conveyor line.
[0043] In addition, there are two limit blocks 4, which are respectively arranged on the two winding assemblies 3, and the two limit blocks 4 are used to respectively abut against the end faces of the core 101, thereby limiting the core 101 along its axial direction. This can ensure that when the chuck of the winding device releases the film roll, the film roll is fixed from both ends of the core 101, so that the film roll can be smoothly detached from the chuck, preventing the film roll from axially moving and causing unloading failure. The drive assembly can also drive the winding assembly 3 to move in the second direction relative to the frame 1. On the one hand, it can change the spacing between the two winding assemblies 3 to adapt to the different lengths of the core 101. On the other hand, it can change the distance between the two limit blocks 4 so that the spacing between the two limit blocks 4 adapts to the axial length of the core 101, so that the two limit blocks 4 respectively abut against the end faces of the core 101, thereby limiting the core 101.
[0044] Continue to refer to Figures 1-4 The roll-taking device also includes two alignment components 2 slidably arranged on the frame 1 along the first direction, the two alignment components 2 are spaced apart along the second direction, the two alignment components 2 are arranged in one-to-one correspondence with the two roll-taking components 3, and the roll-taking components 3 are slidably connected to the alignment components 2 along the second direction. By controlling the alignment components 2 to slide relative to the frame 1 along the first direction, and controlling the roll-taking components 3 to slide relative to the alignment components 2 along the second direction, the roll-taking components 3 can move relative to the frame 1 along the first direction and the second direction.
[0045] Specifically, the drive assembly includes a first drive member 51 disposed on the frame 1 and a second drive member 52 disposed on the alignment assembly 2. The first drive member 51 is used to drive the alignment assembly 2 to reciprocate in a first direction relative to the frame 1, and the second drive member 52 is used to drive the take-up assembly 3 to reciprocate in a second direction relative to the alignment assembly 2. Thus, the first drive member 51 and the second drive member 52 cause the take-up assembly 3 to move in the first and second directions relative to the frame 1, respectively. The first drive member 51 is used to enable the take-up assembly 3 to transport the winding core 101 and the diaphragm 100 along the conveyor line. The second drive member 52 is capable of changing the spacing between the two take-up assemblies 3 to accommodate winding cores 101 of varying lengths. Furthermore, the second drive member 52 is capable of changing the distance between the two stoppers 4, adapting the spacing between the two stoppers 4 to the axial length of the winding core 101, so that the two stoppers 4 abut against the end faces of the winding core 101, thereby limiting the position of the winding core 101.
[0046] Continue to refer to Figures 1-4 The specific transmission connection between the first driving member 51 and the positioning assembly 2 is as follows: the first driving member 51 is a rodless cylinder, and the output end of the first driving member 51 is connected to a transmission block 511. The positioning assembly 2 has a groove, and the transmission block 511 is disposed in the groove and is used to drive the positioning assembly 2. In addition, the second driving member 52 can be a pneumatic cylinder, a hydraulic cylinder, or an electric push rod.
[0047] Continue to refer to Figures 1-4 The frame 1 includes a first guide rail 11 extending in a first direction, and the alignment assembly 2 slidably engages with the first guide rail 11, thereby further stabilizing the sliding connection between the alignment assembly 2 and the frame 1; and / or the alignment assembly 2 includes a second guide rail 21 extending in a second direction, and the roll-taking assembly 3 slidably engages with the second guide rail 21, thereby further stabilizing the sliding connection between the roll-taking assembly 3 and the alignment assembly 2. This embodiment provides a solution in which both the first guide rail 11 and the second guide rail 21 are provided.
[0048] Continue to refer to Figures 1-4The winding assembly 3 includes a winding assembly base 31 slidably connected to the alignment assembly 2 and a support member 32 vertically slidably disposed on the winding assembly base 31. The support member 32 is used to support the winding core 101. Optionally, the winding device further includes a third driving member 53 disposed on the winding assembly base 31. The third driving member 53 is used to drive the support member 32 to reciprocate vertically relative to the winding assembly base 31, thereby adjusting the height of the support member 32 relative to the winding assembly base 31. Before being conveyed to the winding device provided in this embodiment, the diaphragm 100 and the winding core 101 are typically clamped and fixed by a chuck. By making the height of the support member 32 adjustable relative to the winding assembly base 31, it can accommodate different chuck heights. Furthermore, the third driving member 53 can be a pneumatic cylinder, a hydraulic cylinder, or an electric push rod. In this embodiment, it is a pneumatic cylinder. This arrangement can also provide a certain degree of cushioning after the winding core 101 falls onto the support member 32.
[0049] Continue to refer to Figures 1-4 The roll-joining assembly base 31 is provided with a vertical guide rail 311 extending in the vertical direction, and the support member 32 slides with the vertical guide rail 311, thereby making the sliding connection between the roll-joining assembly base 31 and the support member 32 more stable.
[0050] Continue to refer to Figures 1-4 The support member 32 has a support groove 321, the groove wall of the support groove 321 is used to support the core 101, and the groove wall of the support groove 321 is V-shaped, so as to prevent the core 101 from falling from the support member 32 during transportation, and the outer walls of the cores 101 of different diameters can respectively abut against the two side walls of the support groove 321 and remain fixed relative to the support member 32.
[0051] As an alternative, the groove wall of the support groove 321 is arc-shaped, that is, the support groove 321 is an arc-shaped groove, which can also prevent the core 101 from falling off the support member 32 during transportation. However, it can only adapt to the core 101 of a specific diameter. If the diameter of the core 101 is small, it may cause the core 101 to roll relative to the support member 32 during transportation. If the diameter of the core 101 is large, the support may be unstable.
[0052] Continue to refer to Figures 1-4The winding device also includes a limit block driver 6 provided on the winding assembly base 31. The limit block 4 is connected to the limit block driver 6. The limit block driver 6 is used to drive the limit block 4 to reciprocate relative to the winding assembly base 31 along the second direction. Such a configuration can adapt to winding cores 101 of different lengths. The limit block driver 6 is a cylinder, and the use of a cylinder can also play a buffering role. Before placing the winding core 101, the distance between the two limit blocks 4 is increased to facilitate the placement of the winding core 101 and the diaphragm 100 to prevent interference. After preventing the winding core 101, the limit block driver 6 drives the limit block 4 to move, so that the two limit blocks 4 are respectively abutted against the end faces of the two ends of the winding core 101 to achieve limiting.
[0053] Continue to refer to Figures 1-4 The roll-receiving device also includes a support base 10, which is used to support the ground and to support the frame 1, so that the frame 1 is installed on the ground. Specifically, there are two frames 1, and the two alignment components 2 are arranged in a one-to-one correspondence on the two frames 1. Each frame 1 is supported by at least three support bases 10 to ensure the stability of the support.
[0054] The working principle of the roll-receiving device of this embodiment is as follows:
[0055] The winding device uses a conical chuck to fix the film roll from both ends of the roll core 101. When the roll needs to be unloaded, the controller sends an unloading instruction to the roll receiving device. After receiving the unloading instruction, the roll receiving device drives the roll receiving assembly 3 to a preset position through the first drive member 51 and the second drive member 52; then the third drive member 53 drives the roll receiving assembly 3 to move upward; the limit block drive member 6 drives the limit block 4 to move in the second direction, so that the two limit blocks 4 respectively abut against the two end portions of the roll core; then, the chuck of the winding device releases the roll core, and the film roll falls onto the support member 32. At this time, the first drive member 51 can be used to drive the alignment assembly 2 to move relative to the frame 1 in the first direction, so that the film roll can be transported on the frame 1 along the first direction.
[0056] Obviously, the above-described embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention and are not intended to limit the manner in which the present invention is to be implemented. A person skilled in the art would be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.
Claims
1. A film roll receiving device for conveying a film roll, wherein the film roll comprises a roll core (101) and a diaphragm (100) wound on the roll core (101); characterized in that: The coiling device comprises: A frame (1) having a transport line extending along a first direction; Two roll-taking assemblies (3) are provided, the two roll-taking assemblies (3) are spaced apart along the second direction, the first direction is perpendicular to the second direction, and the two roll-taking assemblies (3) are both used to support the roll core (101), and the two roll-taking assemblies (3) are both capable of moving relative to the frame (1) along the first direction and the second direction; A driving assembly, arranged on the frame (1), and used for driving the roll-receiving assembly (3) to move relative to the frame (1) along a first direction and a second direction; Two limit blocks (4) are provided, and the two limit blocks (4) are provided on the two winding assemblies (3) in a one-to-one correspondence, and the two limit blocks (4) are used to respectively abut against the end faces of both ends of the winding core (101).
2. The roll splicing device according to claim 1, characterized in that: The roll-joining device further comprises two alignment components (2) slidably arranged on the frame (1) along a first direction, the two alignment components (2) are spaced apart along a second direction, the two alignment components (2) are arranged in a one-to-one correspondence with the two roll-joining components (3), and the roll-joining components (3) are slidably connected to the alignment components (2) along the second direction.
3. The reeling device according to claim 2, characterized in that: The driving component comprises a first driving member (51) arranged on the frame (1) and a second driving member (52) arranged on the alignment component (2), wherein the first driving member (51) is used to drive the alignment component (2) to reciprocate along a first direction relative to the frame (1), and the second driving member (52) is used to drive the rewinding component (3) to reciprocate along a second direction relative to the alignment component (2).
4. The roll splicing device according to claim 3, characterized in that: The first driving member (51) is a rodless cylinder, and the output end of the first driving member (51) is connected to a transmission block (511). The alignment component (2) has a groove, and the transmission block (511) is arranged in the groove and is used to drive the alignment component (2) to move.
5. The reeling device according to claim 2, characterized in that: The frame (1) has a first guide rail (11) extending along a first direction, and the alignment component (2) is in sliding engagement with the first guide rail (11); and / or, The alignment component (2) has a second guide rail (21) extending along a second direction, and the roll-joining component (3) is in sliding engagement with the second guide rail (21).
6. The roll splicing device according to any one of claims 2 to 5, characterized in that: The roll-taking assembly (3) comprises a roll-taking assembly base (31) slidably connected to the alignment assembly (2) and a support member (32) slidably arranged on the roll-taking assembly base (31) along a vertical direction, wherein the support member (32) is used to support the roll core (101).
7. The reeling device according to claim 6, characterized in that: The roll-joining device further comprises a third driving member (53) arranged on the roll-joining assembly base (31), and the third driving member (53) is used to drive the support member (32) to reciprocate in a vertical direction relative to the roll-joining assembly base (31).
8. The reeling device according to claim 6, characterized in that: The roll-joining assembly base (31) is provided with a vertical guide rail (311) extending in a vertical direction, and the support member (32) is in sliding engagement with the vertical guide rail (311).
9. The reeling device according to claim 6, characterized in that: The support member (32) has a support groove (321), the groove wall of the support groove (321) is used to support the winding core (101), and the groove wall of the support groove (321) is V-shaped.
10. The reeling device according to claim 6, characterized in that: The roll-joining device further comprises a limit block driving member (6) arranged on the roll-joining assembly base (31), the limit block (4) being connected to the limit block driving member (6), and the limit block driving member (6) being used to drive the limit block (4) to reciprocate along a second direction relative to the roll-joining assembly base (31).