Take-up machine
By setting up a frame sheet metal to support six take-up mechanisms in the take-up machine and combining electrical control and wire pulley components, synchronous winding of multiple take-up mechanisms is achieved, solving the problem of low efficiency of a single take-up reel and improving the take-up efficiency and structural stability of the tantalum wire.
Patent Information
- Application Number
- CN202422672256.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-04
AI Technical Summary
The existing winding machine only uses a single winding drum when winding the tantalum wire, resulting in low winding efficiency.
The six take-up mechanisms are supported by a frame sheet metal, combined with an electrical control system and a wire pulley assembly. The take-up reel is driven by a rotating motor and a synchronous belt is used for transmission. The guide wheel and the limit wheel are used for guidance and support, thereby realizing synchronous winding of multiple take-up mechanisms.
The winding efficiency of the tantalum wire is improved, the tantalum wire is prevented from being scattered, and the structural stability and winding quality of the winding machine are enhanced.
Smart Images

Figure CN223328764U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wire taking-up machines, in particular to a wire taking-up machine. Background Art
[0002] During the processing of tantalum wire, a wire take-up machine is required for winding. The existing wire take-up machine only uses a single winding disk for winding the tantalum wire. The winding efficiency of the wire take-up machine for the tantalum wire is low, which reduces the winding efficiency of the wire take-up machine for the tantalum wire.
[0003] In the related art, a search found that a solution of a dual-axis wire take-up machine (Announcement No. CN216004743U) includes a frame, a driving mechanism, a rotating shaft and a wire take-up roller are provided on the frame, the driving mechanism is used to drive the rotating shaft to rotate, the rotating shaft is rotatably connected to the frame, the wire take-up roller is provided on the rotating shaft, and the rotating shaft is provided with a first fixing component and a second fixing component, the first fixing component is detachably connected to one end of the wire take-up roller, and the second fixing component is detachably connected to the other end of the wire take-up roller. This application has the effect of enabling the take-up roller to be stably mounted on the rotating shaft, but the wire take-up machine does not consider the use of a single take-up reel to reel in the tantalum wire, and the reeling efficiency is low, which reduces the efficiency of the wire take-up machine in reeling in the tantalum wire. Utility Model Content
[0004] The purpose of the utility model is to provide a wire take-up machine to solve the problems raised in the background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a wire take-up machine, comprising:
[0006] The frame sheet metal is hollow inside, and the outer wall of the frame sheet metal is provided with six take-up mechanisms for winding the tantalum wire. The six take-up mechanisms are symmetrically arranged on both sides of the frame sheet metal. The side of the frame sheet metal is fixedly connected to an electrical control system for controlling the take-up mechanisms to wind the tantalum wire;
[0007] Two wire wheel assemblies for tantalum wire wiring, the wire wheel assembly includes a support base and a support plate, the bottom surface of the support base is provided with a number of through holes for installing fixing bolts, the top surface of the support base is fixedly connected to four limit plates, the centripetal side of the four limit plates is fixedly connected to the support plate, the bottom surface of the support plate is fixedly connected to the support base, and three guide wheels for tantalum wire wiring are rotatably connected to the side surface of the support plate.
[0008] Preferably, the wire-taking mechanism comprises a wire-taking drum for winding the tantalum wire and a rotating motor, and a connecting shaft slidably connected to a reducer is embedded in the side surface of the wire-taking drum.
[0009] Preferably, the connecting shaft of the reducer is threadedly connected to the locking nut, and the side surface of the locking nut abuts against the take-up reel.
[0010] Preferably, one of the output shafts of the rotating motor is connected to the connecting shaft of the reducer through a coupling, and the fixed end of the rotating motor is mounted on the inner wall of the frame sheet metal.
[0011] Preferably, another output shaft of the rotating motor is connected to a driving pulley via a coupling, and a synchronous belt is provided on the outer curved surface of the driving pulley.
[0012] Preferably, a driven pulley is provided on the inner side wall of the synchronous belt, a connecting rod is welded on the side surface of the driven pulley, and the end surface of the connecting rod is connected to the connecting shaft of the cable arranger through a coupling.
[0013] Preferably, the fixed end of the cable arranging device is detachably connected to the outer side wall of the frame sheet metal by bolts, the movable part of the cable arranging device is welded with a fixed plate, and a meter is embedded in the side of the fixed plate.
[0014] Preferably, the connecting shaft of the meter counter is connected to a tantalum wire wiring wheel, and two symmetrically arranged limiting wheels are provided on the side of the arranging wheel, and the two limiting wheels are installed on the side of the fixed plate.
[0015] Compared with the prior art, the technical effects and advantages of this utility model are:
[0016] The wire take-up machine provides support for six wire take-up mechanisms through the provided frame sheet metal, so that the six wire take-up mechanisms can reel in the tantalum wire, preventing a single wire reel from reeling in the tantalum wire, which would result in low reeling efficiency, thereby improving the wire take-up efficiency of the tantalum wire by the wire take-up machine. The wire take-up mechanism is controlled by the provided electrical control system, and the provided wire wheel assembly guides the tantalum wire so that the three guide wheels of the wire wheel assembly correspond from bottom to top to the wire take-up mechanisms that are located from near to far from the guide wheel assembly, thereby preventing the tantalum wire from being scattered, thereby further improving the wire take-up efficiency of the tantalum wire by the wire take-up machine. The provided support plate provides support for the support seat, and the provided four limit plates strengthen the support stability of the support plate, thereby improving the structural stability of the components of the wire take-up machine.
[0017] The wire-winding machine is provided with a wire-winding reel for winding the tantalum wire. Power is provided by a rotating motor. Both ends of the output shaft of the rotating motor are respectively connected to the output shafts of the driving pulley and the accelerator through a coupling. During the transmission process, the wire-winding reel winds the tantalum wire. Under the connection action of the synchronous belt, the driving pulley drives the driven pulley to rotate. At the same time, the tantalum wire is positioned on the top surface of the groove of a wire-winding wheel and the bottom surfaces of the grooves of two limit wheels to carry out tantalum wire fiberization. The meter calculates the winding length of the tantalum wire, and then the wire-winding device provides power. Under the connection action provided by the fixed plate, the tantalum wire is controlled to move in the lateral position, and the wiring process of the tantalum wire is carried out to enhance the winding quality of the tantalum wire and prevent the phenomenon of loose wire winding. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0019] Figure 1 It is a structural diagram of the utility model;
[0020] Figure 2 It is a left view of the utility model;
[0021] Figure 3 It is a top view of the utility model;
[0022] Figure 4 It is a top view of the wire-taking mechanism of the present invention;
[0023] Figure 5 It is a structural schematic diagram of the wire wheel assembly of the present utility model.
[0024] Description of reference numerals:
[0025] In the figure: 1. Frame sheet metal; 2. Wire take-up mechanism; 3. Electrical control system; 4. Wire pulley assembly; 5. Rotating motor; 6. Reducer; 7. Wire take-up reel; 8. Limiting wheel; 9. Locking nut; 10. Driving pulley; 11. Synchronous belt; 12. Driven pulley; 13. Connecting rod; 14. Wire arranging device; 15. Fixed plate; 16. Meter counter; 17. Wire arranging wheel; 18. Support seat; 19. Guide wheel; 20. Limiting plate; 21. Support plate. DETAILED DESCRIPTION
[0026] In the following description, numerous specific details are provided to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention can be practiced without one or more of these details. In other instances, certain technical features known in the art are not described to avoid confusion with the present invention.
[0027] Unless otherwise defined, the directions of up, down, left, right, front, back, inside and outside involved in this document are based on the directions of up, down, left, right, front, back, inside and outside shown in the figures of the present invention, and are explained here together.
[0028] The connection method can be bonding, welding, bolt connection, etc., which shall be based on actual needs.
[0029] In order to solve the problem that the winding machine only uses a single winding reel to wind the tantalum wire, resulting in low winding efficiency of the tantalum wire, please refer to Figures 1 to 5 The structure of the device body includes:
[0030] The frame sheet metal 1 is hollow inside, and six take-up mechanisms 2 for winding tantalum wire are provided on the outer wall of the frame sheet metal 1. The frame sheet metal 1 provides support and fixation for the six take-up mechanisms 2. The six take-up mechanisms 2 are symmetrically arranged on both sides of the frame sheet metal 1. An electrical control system 3 for controlling the take-up mechanism 2 to wind the tantalum wire is fixedly connected to the side of the frame sheet metal 1. The electrical control system 3 is connected to the six take-up mechanisms 2 with electric wires, so that the six take-up mechanisms 2 can be controlled in real time by the electrical control system 3 to take up the tantalum wire. By providing six take-up mechanisms 2 to take up the tantalum wire, the efficiency of the take-up machine for the tantalum wire is improved.
[0031] Two wire reel assemblies 4 for tantalum wire wiring are provided. The wire reel assemblies 4 are provided to guide the tantalum wire to prevent the tantalum wire from being scattered when it is introduced into the take-up mechanism 2, thereby improving the take-up efficiency of the tantalum wire by the take-up machine. The wire reel assembly 4 includes a support seat 18 and a support plate 21. The bottom surface of the support seat 18 is provided with a plurality of through holes for installing fixing bolts, which facilitate the support seat 18 to be fixedly installed on the ground by fixing bolts. The top surface of the support seat 18 is fixedly connected to four limit plates 20. The centripetal side of the four limit plates 20 is fixedly connected to the support plate 21, and the bottom surface of the support plate 21 is fixedly connected to the support seat 18.
[0032] The support seat 18 is provided to provide support for the support plate 21, and the four limit plates 20 are provided to provide support and fixation for the support plate 21, thereby improving the structural stability of the components of the wire-taking machine. The side of the support plate 21 is rotatably connected to three guide wheels 19 for tantalum wire wiring. The three guide wheels 19 are located on the side of the support plate 21 and rotate. At the same time, the three guide wheels 19 correspond from low to high to the distance from the wire-taking mechanism 2 of the wire wheel assembly 4 from near to far, thereby guiding the tantalum wire and preventing the tantalum wire from being scattered. The wire-taking efficiency of the wire-taking machine for the tantalum wire is improved;
[0033] The take-up mechanism 2 includes a take-up drum 7 for winding up the tantalum wire and a rotating motor 5. A connecting shaft of a reducer 6 is embedded in the side of the take-up drum 7 and is slidably connected to the take-up drum 7. The connecting shaft of the reducer 6 passes through the axis of the take-up drum 7, so that the take-up drum 7 rotates around the connecting shaft of the reducer 6 to take up the tantalum wire. The connecting shaft of the reducer 6 is threadedly connected to a locking nut 9. The side of the locking nut 9 abuts against the take-up drum 7, so that the locking nut 9 fixes the position of the take-up drum 7, so that the take-up drum 7 and the connecting shaft of the reducer 6 rotate synchronously in the same direction. One of the output shafts of the rotating motor 5 is connected to the connecting shaft of the reducer 6 through a coupling.
[0034] The fixed end of the rotating motor 5 is mounted on the inner wall of the frame sheet metal 1, and the fixed end of the rotating motor 5 is detachably connected to the inner wall of the frame sheet metal 1 by bolts, so as to fix the position of the rotating motor 5 and improve the structural stability of the components of the wire take-up machine. The other output shaft of the rotating motor 5 is connected to the driving pulley 10 through a coupling. The output shaft of the rotating motor 5 is of a through-type. The two ends of the output shaft of the rotating motor 5 are respectively connected to the driving pulley 10 and the connecting shaft of the reducer 6 through a coupling. The outer curved surface of the driving pulley 10 is provided with a synchronous belt 11, and the inner side wall of the synchronous belt 11 is provided with a driven pulley 12, so that the driving pulley 10 and the driven pulley 12 are both located on the inner side wall of the synchronous belt 11. Under the connection action of the synchronous belt 11, the driving pulley 10 drives the driven pulley 12 to rotate synchronously in the same direction during rotation, and a connecting rod 13 is welded on the side of the driven pulley 12;
[0035] The end face of the connecting rod 13 is connected to the connecting shaft of the cable arranging device 14 through a coupling. Under the connecting action of the connecting rod 13, the connecting shaft of the cable arranging device 14 rotates, thereby moving the moving part of the cable arranging device 14. The fixed end of the cable arranging device 14 is detachably connected to the outer wall of the frame sheet metal 1 by a bolt. The moving part of the cable arranging device 14 is welded with a fixing plate 15. A meter 16 is embedded in the side of the fixing plate 15. The connecting shaft of the meter 16 is connected to a cable arranging wheel 17 for tantalum wire wiring. Two symmetrically arranged limit switches are provided on the side of the cable arranging wheel 17. Wheel 8, two limiting wheels 8 are installed on the side of the fixed plate 15, and the two limiting wheels 8 are located on the side of the fixed plate 15 and rotate, so that the tantalum wire is located at the bottom of the groove of the wire-arranging wheel 17, and the tantalum wire is located at the top of the groove of the two limiting wheels 8, so that the two limiting wheels 8 and one wire-arranging wheel 17 clamp the tantalum wire. Under the connection action of the fixed plate 15, the wiring processing of the tantalum wire is realized to prevent the wire-winding machine from loosening the wire when winding the tantalum wire, thereby improving the winding quality of the tantalum wire. The meter 16 is used to calculate the winding length of the tantalum wire.
[0036] The rotating motor 5, the cable arranging device 14, and the meter counter 16 are all prior art. Their working principles, sizes, and models are irrelevant to the functions of the present application, so they will not be described in detail. The control method of the present invention is controlled by a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.
[0037] How it works
[0038] When using the wire take-up machine, the user makes the six sections of tantalum wire pass through the guide wheel 19, the wire arrangement wheel 17 and the limit wheel 8 respectively, so that the six sections of tantalum wire extend into the take-up reel 7 for take-up processing, thereby taking up the six sections of tantalum wire synchronously.
[0039] Start the rotating motor 5, and under the connection of the reducer 6, the take-up drum 7 rotates. At the same time, under the connection of the synchronous belt 11, the active pulley 10 drives the driven pulley 12 to rotate, and then the connecting rod 13 rotates. During the transmission process, the wire arranger 14 drives the fixed plate 15 to move back and forth horizontally to take up and wire the tantalum wire.
[0040] It should be noted that, in this article, relational terms such as one and two are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "including an element defined by ... does not exclude the presence of other identical elements in the process, method, article or device that includes the element."
[0041] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wire take-up machine, characterized in that: include: A frame sheet metal (1) having a hollow interior, wherein the outer side wall of the frame sheet metal (1) is provided with six wire-receiving mechanisms (2) for reeling in tantalum wire, the six wire-receiving mechanisms (2) being symmetrically arranged on both sides of the frame sheet metal (1), and an electrical control system (3) for controlling the wire-receiving mechanisms (2) to reel in tantalum wire being fixedly connected to the side of the frame sheet metal (1); Two wire wheel assemblies (4) for tantalum wire wiring, the wire wheel assemblies (4) comprising a support seat (18) and a support plate (21), the bottom surface of the support seat (18) is provided with a plurality of through holes for installing fixing bolts, the top surface of the support seat (18) is fixedly connected with four limit plates (20), one side of the four limit plates (20) is fixedly connected to the support plate (21) toward the center, the bottom surface of the support plate (21) is fixedly connected to the support seat (18), and the side surface of the support plate (21) is rotatably connected with three guide wheels (19) for tantalum wire wiring.
2. A wire take-up machine according to claim 1, characterized in that: The wire-taking mechanism (2) comprises a wire-taking drum (7) for winding the tantalum wire and a rotating motor (5), and a connecting shaft slidably connected to a reducer (6) is embedded in the side surface of the wire-taking drum (7).
3. A wire take-up machine according to claim 2, characterized in that: The connecting shaft of the reducer (6) is threadedly connected to the locking nut (9), and the side surface of the locking nut (9) abuts against the take-up reel (7).
4. A wire take-up machine according to claim 3, characterized in that: One of the output shafts of the rotating motor (5) is connected to the connecting shaft of the reducer (6) via a coupling, and the fixed end of the rotating motor (5) is mounted on the inner wall of the frame sheet metal (1).
5. A wire take-up machine according to claim 4, characterized in that: Another output shaft of the rotating motor (5) is connected to a driving pulley (10) via a coupling, and a synchronous belt (11) is provided on the outer curved surface of the driving pulley (10).
6. A wire take-up machine according to claim 5, characterized in that: A driven pulley (12) is provided on the inner side wall of the synchronous belt (11), a connecting rod (13) is welded to the side of the driven pulley (12), and the end face of the connecting rod (13) is connected to the connecting shaft of the cable arranger (14) through a coupling.
7. A wire take-up machine according to claim 6, characterized in that: The fixed end of the cable arranging device (14) is detachably connected to the outer side wall of the frame sheet metal (1) through bolts, and the movable part of the cable arranging device (14) is welded with a fixed plate (15), and a meter (16) is embedded in the side of the fixed plate (15).
8. The wire take-up machine according to claim 7, characterized in that: The connecting shaft of the meter counter (16) is connected to a tantalum wire wiring wheel (17), and two symmetrically arranged limiting wheels (8) are provided on the side of the tantalum wire wiring wheel (17), and the two limiting wheels (8) are installed on the side of the fixing plate (15).