Defect detection device for varnishing processing of varnished wire

Abstract

The utility model discloses a defect detection device for varnished wire painting processing, which belongs to the technical field of varnished wire processing and comprises a base, an operation table is arranged on the surface of the top of the base, a controller is arranged on one side of the operation table, an outer cylinder is arranged on one side, far away from the controller, of the operation table, and an adjusting assembly is arranged on the surface of the outer cylinder. A buzzer is arranged on one side of the adjusting assembly, a take-up assembly is arranged on one side of the controller, and a limiting assembly is arranged on one side of the outer barrel. By arranging the take-up assembly, a detected enameled wire can be more stably stored by the take-up assembly, disassembly and assembly are more convenient after take-up is completed, practicability is enhanced, and the device is suitable for popularization and application. By arranging the limiting assembly, limiting of the enameled wire is achieved, the distances between the enameled wire and the detection cameras are kept consistent, the detection cameras can conduct defect detection on the enameled wire more comprehensively, and the detection quality of the device is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of enameled wire processing, and particularly relates to a defect detection device for enameled wire painting processing. Background Art

[0002] The defect detection device for enameled wire coating processing can promptly detect defects on the surface of the enameled wire, such as scratches, bubbles, and uneven thickness, ensuring that the quality of the products leaving the factory meets the standards and improving customer satisfaction.

[0003] Chinese patent application No. 202323389509.3 discloses a defect detection device for enameled wire painting processing, including a base, an outer cylinder for the enameled wire to pass through is provided on the base, a plurality of detection cameras arranged in a ring are provided on the side of the outer cylinder, an adjustment device for adjusting the distance between the detection camera and the enameled wire is provided on the outer cylinder, a wire take-up device for collecting materials is provided at one end of the outer cylinder, an operating table for manual marking and repainting is provided between the wire take-up device and the outer cylinder, and a controller for controlling the detection camera is provided on the base, which can realize automatic identification of paint defects of the enameled wire.

[0004] The above-mentioned patent has the following problems when used:

[0005] 1. The take-up device in the device is to take up the enameled wire by driving the take-up wheel through a motor, but there is no support component at the bottom of the take-up wheel, which has poor stability. At the same time, it is inconvenient to replace the take-up wheel after the take-up is completed, and the practicality is not high.

[0006] 2. Although the device can synchronously adjust the detection camera through the adjustment device, it cannot effectively limit the enameled wire. Therefore, although the detection camera always remains concentric, the distance with the enameled wire is inconsistent. The enameled wire may be offset during the detection process, thereby affecting the detection quality. Utility Model Content

[0007] In order to solve the problems raised in the above background technology, the utility model provides a defect detection device for enameled wire coating processing, which has the characteristics of easy disassembly and installation after the wire is taken up, good enameled wire limiting effect and strong practicality.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a defect detection device for enameled wire painting processing, comprising a base, an operating table is provided on the top surface of the base, a controller is provided on one side of the operating table, an outer cylinder is provided on the side of the operating table away from the controller, an adjustment component is provided on the surface of the outer cylinder, a buzzer is provided on one side of the adjustment component, a wire taking-up component is provided on one side of the controller, and a limit component is provided on one side of the outer cylinder.

[0009] Preferably, the wire taking-up assembly includes a fixed support plate, a wire taking-up wheel, a movable support plate, a fastening block, a screw, a threaded block and a bearing, wherein a fixed support plate is provided on the top surface of the base, a bearing is provided inside the fixed support plate, a wire taking-up wheel is provided on one side of the bearing, a movable support plate is provided on one side of the wire taking-up wheel, a fastening block is provided on one side surface of the movable support plate, a threaded block is provided on the bottom of the movable support plate, and a screw is provided inside the threaded block.

[0010] Preferably, a limiting block is provided on a surface of the take-up wheel on one side away from the movable support plate.

[0011] Preferably, the inner wall of the fastening block is provided with threads.

[0012] Preferably, the limiting assembly includes a support frame, a driving motor, a limiting wheel, a driving wheel, a transmission belt, a driven wheel, a small limiting wheel and a rotating shaft, wherein a support frame is provided on the top surface of the base, a driving motor is provided on one side of the support frame, a rotating shaft is provided at the output end of the driving motor, a limiting wheel is provided on the surface of the rotating shaft, a driving wheel is provided at one end of the rotating shaft, a transmission belt is provided on the surface of the driving wheel, a driven wheel is provided on the side of the transmission belt away from the driving wheel, and a small limiting wheel is provided on one side of the driven wheel.

[0013] Preferably, a ball bearing is provided at the contact point between the small limiting wheel and the support rod.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] 1. The utility model sets a wire-taking assembly, so that when the device detects defects in the enameled wire, the enameled wire that has been tested can be more stably received by the wire-taking assembly, and is easier to disassemble and install after the wire is taken up. At the same time, it can also be applied to different wire-taking wheels, thereby enhancing practicality and expanding the scope of application.

[0016] 2. The utility model realizes the limitation of the enameled wire by setting a limit component, so that the enameled wire is always inside the detection camera when being detected, and the distance from each detection camera is consistent, so that the detection camera can perform defect detection on the enameled wire more comprehensively, thereby improving the detection quality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a structural diagram of the wire take-up assembly of the utility model;

[0019] Figure 3 This is a schematic structural diagram of the limit assembly of the utility model;

[0020] In the figure: 1. Base; 2. Operating table; 3. Controller; 4. Take-up assembly; 41. Fixed support plate; 42. Take-up wheel; 43. Movable support plate; 44. Fastening block; 45. Screw; 46. Threaded block; 47. Bearing; 5. Outer cylinder; 6. Adjustment assembly; 7. Buzzer; 8. Limit assembly; 81. Support frame; 82. Drive motor; 83. Limit wheel; 84. Driving wheel; 85. Transmission belt; 86. Driven wheel; 87. Small limit wheel; 88. Rotating shaft. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] Example 1

[0023] See also Figure 1-3 The utility model provides the following technical solutions: a defect detection device for enameled wire painting processing, comprising a base 1, an operating table 2 is provided on the top surface of the base 1, a controller 3 is provided on one side of the operating table 2, an outer cylinder 5 is provided on the side of the operating table 2 away from the controller 3, an adjustment component 6 is provided on the surface of the outer cylinder 5, a buzzer 7 is provided on one side of the adjustment component 6, a wire take-up component 4 is provided on one side of the controller 3, and a limit component 8 is provided on one side of the outer cylinder 5.

[0024] Specifically, the take-up assembly 4 includes a fixed support plate 41, a take-up wheel 42, a movable support plate 43, a fastening block 44, a screw 45, a threaded block 46 and a bearing 47, wherein a fixed support plate 41 is provided on the top surface of the base 1, a bearing 47 is provided inside the fixed support plate 41, a take-up wheel 42 is provided on one side of the bearing 47, a movable support plate 43 is provided on one side of the take-up wheel 42, a fastening block 44 is provided on one side surface of the movable support plate 43, a threaded block 46 is provided at the bottom of the movable support plate 43, and a screw 45 is provided inside the threaded block 46.

[0025] By adopting the above technical solution, when using the take-up assembly 4, first select a suitable take-up wheel 42 to be installed on the surface of the motor shaft, push the take-up wheel 42 to the surface of one side of the limit block, and then turn the knob to drive the screw 45 to rotate, so that the threaded block 46 and the movable support plate 43 gradually approach the take-up wheel 42. When the movable support plate 43 is close to the side surface of the take-up wheel 42, the take-up wheel 42 is further fixed by the fastening block 44. At the same time, the bearing 47 will not affect the rotation of the take-up wheel 42 driven by the motor. The support effect of the take-up wheel 42 is further strengthened by fixing the support plate 41 and the movable support plate 43. The threaded block 46 and the movable support plate 43 are driven to move by the screw 45, so that it is easier to replace the take-up wheel 42 after winding.

[0026] Specifically, a limit block is provided on a surface of the take-up wheel 42 away from the movable support plate 43 .

[0027] By adopting the above technical solution, the take-up wheel 42 is further fixed through the cooperation between the limiting block and the fastening block 44, thereby improving the stability of the assembly.

[0028] Specifically, the inner wall of the fastening block 44 is provided with threads.

[0029] By adopting the above technical solution, the thread on the inner wall of the fastening block 44 is used to facilitate the installation and removal of the fastening block 44, so that the replacement efficiency of the take-up wheel 42 is higher.

[0030] When the motor is in operation, the threaded block 46 and the movable support plate 43 are moved to the left and right positions, so that the motor can drive the wire rope 42 to rotate.

[0031] Example 2

[0032] The difference between this embodiment and embodiment 1 is that: specifically, the limiting assembly 8 includes a support frame 81, a drive motor 82, a limiting wheel 83, a driving wheel 84, a transmission belt 85, a driven wheel 86, a small limiting wheel 87 and a rotating shaft 88, wherein a support frame 81 is provided on the top surface of the base 1, a drive motor 82 is provided on one side of the support frame 81, a rotating shaft 88 is provided at the output end of the drive motor 82, a limiting wheel 83 is provided on the surface of the rotating shaft 88, a driving wheel 84 is provided at one end of the rotating shaft 88, a transmission belt 85 is provided on the surface of the driving wheel 84, a driven wheel 86 is provided on the side of the transmission belt 85 away from the driving wheel 84, and a small limiting wheel 87 is provided on one side of the driven wheel 86.

[0033] By adopting the above technical solution, when using the limit component 8, the drive motor 82 is started, and the drive motor 82 drives the rotating shaft 88, the driving wheel 84 and the limiting wheel 83 to rotate, and the driving wheel 84 and the transmission belt 85 further drive the driven wheel 86 to rotate. When the enameled wire is inspected, the bottom of the enameled wire is effectively limited by the limiting wheel 83, and the top of the enameled wire is limited by the small limiting wheel 87. At the same time, the enameled wire is driven to move by the limiting wheel 83, so that the component will not reduce the detection efficiency of the device while limiting the enameled wire, so that the enameled wire is always inside the detection camera and the position will not be offset. The detection camera can detect the enameled wire more comprehensively, thereby improving the detection quality of the device.

[0034] Specifically, a ball bearing is provided at the contact point between the small limiting wheel 87 and the support rod.

[0035] By adopting the above technical solution, the ball bearing inside the small limiting wheel 87 can reduce the friction between the surface of the enameled wire and the surface of the small limiting wheel 87, avoiding limiting the enameled wire while reducing the detection efficiency of the device.

[0036] When this embodiment is in use: when using the limit component 8, the drive motor 82 is started, and the drive motor 82 drives the rotating shaft 88, the driving wheel 84 and the limiting wheel 83 to rotate, and the driving wheel 84 and the transmission belt 85 further drive the driven wheel 86 to rotate. When the enameled wire is inspected, the bottom of the enameled wire is effectively limited by the limiting wheel 83, and the top of the enameled wire is limited by the small limiting wheel 87. At the same time, the enameled wire is driven to move by the limiting wheel 83, so that the component will not reduce the detection efficiency of the device while limiting the enameled wire, so that the enameled wire is always inside the detection camera and the position will not be offset. The detection camera can detect the enameled wire more comprehensively, thereby improving the detection quality of the device. The ball bearing inside the small limiting wheel 87 can reduce the friction between the surface of the enameled wire and the surface of the small limiting wheel 87, thereby avoiding limiting the enameled wire while reducing the detection efficiency of the device.

[0037] The structure and use principle of the controller 3, outer tube 5, adjustment component 6 and buzzer 7 in the present utility model have been disclosed in a defect detection device for enameled wire painting processing disclosed in Chinese patent application No. 202323389509.3.

[0038] The working principle and use process of the utility model are as follows: The utility model is adjusted for a defect detection device for enameled wire coating processing. When using the take-up assembly 4, first select a suitable take-up wheel 42 to be installed on the surface of the motor shaft, push the take-up wheel 42 to the surface of one side of the limit block, and then turn the knob to drive the screw 45 to rotate, so that the threaded block 46 and the movable support plate 43 gradually approach the take-up wheel 42. When the movable support plate 43 is close to the surface of one side of the take-up wheel 42, the take-up wheel 42 is tightened through the fastening block 44. The fixing is carried out in one step. At the same time, the bearing 47 will not affect the rotation of the take-up wheel 42 driven by the motor. The support function of the take-up wheel 42 is further strengthened by the fixed support plate 41 and the movable support plate 43. The screw block 46 and the movable support plate 43 are driven to move by the screw rod 45, so that it is easier to replace the take-up wheel 42 after winding. The cooperation between the limit block and the fastening block 44 further fixes the take-up wheel 42, thereby improving the stability of the assembly. The thread on the inner wall of the fastening block 44 facilitates the installation and removal of the fastening block 44. , which makes the replacement efficiency of the take-up wheel 42 higher. The present invention is adjusted for a defect detection device for enameled wire painting processing. When using the limit component 8, the drive motor 82 is started, and the drive motor 82 drives the rotating shaft 88, the driving wheel 84 and the limit wheel 83 to rotate, and the driving wheel 84 and the transmission belt 85 further drive the driven wheel 86 to rotate. When the enameled wire is detected, the bottom of the enameled wire is effectively limited by the limit wheel 83, and the top of the enameled wire is limited by the small limit wheel 87. At the same time, the enameled wire is driven to move by the limit wheel 83, so that the component will not reduce the detection efficiency of the device while limiting the enameled wire, so that the enameled wire is always inside the detection camera and the position will not shift. The detection camera can detect the enameled wire more comprehensively, thereby improving the detection quality of the device. The ball bearing inside the small limit wheel 87 can reduce the friction between the surface of the enameled wire and the surface of the small limit wheel 87, thereby avoiding limiting the enameled wire while reducing the detection efficiency of the device.

[0039] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A defect detection device for enameled wire coating processing, comprising a base (1), an operating table (2) provided on the top surface of the base (1), a controller (3) provided on one side of the operating table (2), an outer cylinder (5) provided on the side of the operating table (2) away from the controller (3), an adjustment component (6) provided on the surface of the outer cylinder (5), and a buzzer (7) provided on one side of the adjustment component (6), characterized in that: A wire-reeling assembly (4) is provided on one side of the controller (3), and a position-limiting assembly (8) is provided on one side of the outer cylinder (5).

2. The defect detection device for enameled wire coating according to claim 1, characterized in that: The wire take-up assembly (4) comprises a fixed support plate (41), a wire take-up wheel (42), a movable support plate (43), a fastening block (44), a screw (45), a threaded block (46) and a bearing (47), wherein the top surface of the base (1) is provided with a fixed support plate (41), the interior of the fixed support plate (41) is provided with a bearing (47), one side of the bearing (47) is provided with a wire take-up wheel (42), one side of the wire take-up wheel (42) is provided with a movable support plate (43), one side surface of the movable support plate (43) is provided with a fastening block (44), the bottom of the movable support plate (43) is provided with a threaded block (46), and the interior of the threaded block (46) is provided with a screw (45).

3. The defect detection device for enameled wire coating according to claim 2, characterized in that: A limiting block is provided on a surface of one side of the take-up wheel (42) away from the movable support plate (43).

4. The defect detection device for enameled wire coating according to claim 2, characterized in that: The inner wall of the fastening block (44) is provided with threads.

5. The defect detection device for enameled wire coating according to claim 1, characterized in that: The limiting assembly (8) comprises a support frame (81), a driving motor (82), a limiting wheel (83), a driving wheel (84), a transmission belt (85), a driven wheel (86), a small limiting wheel (87) and a rotating shaft (88), wherein the top surface of the base (1) is provided with a support frame (81), one side of the support frame (81) is provided with a driving motor (82), an output end of the driving motor (82) is provided with a rotating shaft (88), a surface of the rotating shaft (88) is provided with a limiting wheel (83), one end of the rotating shaft (88) is provided with a driving wheel (84), a transmission belt (85) is provided on the surface of the driving wheel (84), a driven wheel (86) is provided on the side of the transmission belt (85) away from the driving wheel (84), and a small limiting wheel (87) is provided on one side of the driven wheel (86).

6. The defect detection device for enameled wire coating according to claim 5, characterized in that: A ball bearing is provided at the contact point between the small limiting wheel (87) and the support rod.

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