Lifting and pitching loading device
The lifting and pitching loading device that combines the jacking and pitching mechanisms solves the problem of insufficient automation of existing devices, realizes efficient and flexible automatic loading of workpieces, adapts to complex working conditions, and improves assembly accuracy and efficiency.
Patent Information
- Application Number
- CN202422926112.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-28
AI Technical Summary
The existing loading devices have single functions and insufficient automation, making it difficult to meet the requirements of efficient and flexible workpiece clamping, handling and assembly, especially in high-altitude operations and uneven site environments, where assembly accuracy is difficult to guarantee.
It adopts a combination of lifting mechanism, pitching mechanism and loading mechanism, including base, bearing platform, pitching member and loading mechanism. The height and angle of the workpiece are adjusted by driving parts, and is equipped with height measurement sensors and clamping components to realize automatic loading of the workpiece.
It realizes the automatic loading of workpieces, reduces labor input, improves work efficiency, adapts to complex working conditions, and ensures assembly accuracy.
Smart Images

Figure CN223328958U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of engineering machinery, in particular to a lifting and pitching upper device. Background Art
[0002] In some mechanical assembly conditions, the process of clamping, transporting, and assembling a specific workpiece often requires the cooperation of multiple mechanisms, and manual assistance is required for docking between different mechanisms. This results in low operating efficiency, high labor intensity, and low efficiency. Especially when working at height and on uneven ground, assembly accuracy is difficult to guarantee.
[0003] Some existing loading devices have single functions and can only complete a single action. They have poor adaptability to the site and insufficient degree of automation, making it difficult to meet the loading requirements. Therefore, it is necessary to develop a loading device with a high degree of automation, flexible and adjustable loading height and angle, and meeting the loading requirements. Utility Model Content
[0004] The purpose of the present invention is to provide a lifting and pitching upper mounting device to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A lifting and pitching upper mounting device comprises a lifting mechanism, a pitching mechanism and an upper mounting mechanism, wherein:
[0007] The lifting mechanism includes a base and a bearing platform. The base is provided with a first driving member, and the first driving member is used to drive the bearing platform to rise or fall relative to the base;
[0008] The pitch mechanism includes a pitch member and a pitch bracket, the pitch bracket being mounted on a supporting platform, the middle portion of the pitch member being rotatably connected to the pitch bracket via a first pin, a second driving member being provided on the supporting platform, a driving end of the second driving member being hingedly connected to a portion of the pitch member located on one side of the first pin, the second driving member being used to drive the pitch member to rotate about the first pin;
[0009] The loading mechanism is arranged on the pitching member and is used for driving the workpiece to be loaded to translate and flip.
[0010] As an optional solution, height measuring sensors are respectively provided at both ends of the pitching member, and the height measuring sensors are connected to the second driving member via signals so as to adjust the workpiece to a target height.
[0011] As an optional solution, the upper loading mechanism includes a forward moving component, a flipping component and a clamping component, wherein:
[0012] The forward moving assembly includes a forward moving track, which is mounted on the pitching member or directly serves as the pitching member. A forward moving member is slidably arranged on the forward moving track, and the forward moving member is driven by a third driving member to move along the forward moving track.
[0013] The flip assembly includes a flip member, which is rotatably mounted on the forward moving member and driven by a fourth driving member to rotate relative to the forward moving member.
[0014] The clamping assembly is arranged on the flip member and is used for fixing or releasing the workpiece.
[0015] As an optional solution, the forward track includes two C-shaped channel steels arranged in parallel, with the notches of the two C-shaped channel steels facing outward. The forward member is arranged above the forward track, and both sides of the forward member are provided with limiting parts extending to the outside of the two C-shaped channel steels. The limiting parts on each side are provided with limiting parts that slide or roll in cooperation with the notches of the corresponding C-shaped channel steels.
[0016] As an optional solution, the limiting member includes a roller bearing, the shaft of the roller bearing is installed on the limiting part, the wheel of the roller bearing is embedded in the groove of the C-shaped channel steel and rolls together, and at least two roller bearings are provided on the limiting part.
[0017] As an optional solution, a fixed base plate is provided between the two C-shaped channel steels, the fixed end of the third driving member is mounted on the fixed base plate, and the driving end of the third driving member is connected to the forward moving member to drive the forward moving member to move along the length direction of the C-shaped channel steel.
[0018] As an optional solution, two forward moving members are provided on the forward moving track, and the two forward moving members are respectively driven by a third driving member to move in the same direction or in the opposite direction.
[0019] As an optional solution, a mounting portion for mounting a flip member is provided on the forward moving member, and the flip member includes a crossbeam, the middle portion of the crossbeam is connected to the mounting portion via a second pin shaft, the fixed end of the fourth driving member is hinged to the mounting portion, and the driving end of the fourth driving member is hinged to the portion of the crossbeam located on one side of the second pin shaft to drive the flip member to rotate around the second pin shaft, and support arms are symmetrically provided at both ends of the crossbeam, and the clamping assembly is installed at the end of the support arm.
[0020] As an optional solution, the axial direction of the first pin shaft is perpendicular to the axial direction of the second pin shaft.
[0021] As an optional solution, the clamping assembly includes an electric suction cup, which absorbs the workpiece by generating electromagnetic force. Fixed baffles are provided on the flip part and on both sides of the electric suction cup. The fixed baffles on both sides are used to limit the workpiece.
[0022] The beneficial effects of the utility model are as follows: the lifting and pitching loading device realizes the function of lifting the workpiece to the target height to complete the loading through the cooperation of the jacking mechanism, the pitching mechanism and the loading mechanism. It can cope with the working conditions such as uneven ground on site, high-altitude operation, and limited loading space and angle, which reduces labor input, reduces construction difficulty, and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a structural diagram of the lifting and pitching upper mounting device provided by an embodiment of the utility model;
[0024] Figure 2 This is a back view of the lifting and pitching upper mounting device provided by an embodiment of the utility model;
[0025] Figure 3 This is a top view of the lifting and pitching upper mounting device provided by an embodiment of the utility model;
[0026] Figure 4 It is a structural schematic diagram of the upper mounting mechanism in the lifting and pitching upper mounting device provided in an embodiment of the utility model.
[0027] In the attached figure:
[0028] 1. Lifting mechanism; 11. Base; 12. Carrying platform; 13. First driving member;
[0029] 2. Pitch mechanism; 21. Pitch member; 22. Pitch bracket; 23. Second driving member; 24. First pin; 25. Height measurement sensor;
[0030] 3. Upper mounting mechanism; 31. Forward moving assembly; 311. Forward moving track; 3111. C-shaped channel steel; 3112. Notch; 3113. Stop block; 3114. Fixed bottom plate; 312. Forward moving member; 3121. Limiting portion; 3122. Mounting portion; 313. Third driving member; 314. Limiting member; 32. Flipping assembly; 321. Flipping member; 3211. Crossbeam; 3212. Support arm; 322. Fourth driving member; 323. Second pin shaft; 33. Clamping assembly; 331. Electric suction cup; 332. Fixed baffle. DETAILED DESCRIPTION
[0031] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all of its components.
[0032] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0033] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0034] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are used to refer to positions or locations based on the positions or locations shown in the accompanying drawings. These terms are intended solely to facilitate description and simplify operation, and are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.
[0035] See also Figures 1 to 4 As shown, this embodiment provides a lifting and pitching upper mounting device, including a lifting mechanism 1, a pitching mechanism 2 and an upper mounting mechanism 3, wherein:
[0036] The lifting mechanism 1 includes a base 11 and a bearing platform 12. The base 11 is provided with a first driving member 13, which is used to drive the bearing platform 12 to rise or fall relative to the base 11.
[0037] The pitch mechanism 2 includes a pitch member 21 and a pitch bracket 22. The pitch bracket 22 is mounted on the supporting platform 12. The middle portion of the pitch member 21 is rotatably connected to the pitch bracket 22 via a first pin 24. A second driving member 23 is provided on the supporting platform 12. The driving end of the second driving member 23 is hingedly connected to a portion of the pitch member 21 located on one side of the first pin 24. The second driving member 23 is used to drive the pitch member 21 to rotate about the first pin 24.
[0038] The loading mechanism 3 is provided on the pitching member 21 and is used for driving the workpiece to be loaded to translate and flip.
[0039] Therefore, through the cooperation of the jacking mechanism 1, the pitching mechanism 2 and the loading mechanism 3, the function of lifting the workpiece to the target height to complete the loading is achieved, so as to cope with the working conditions such as uneven ground on site, high-altitude operation, limited loading space and angle, etc., reducing labor input, lowering construction difficulty and improving work efficiency.
[0040] Optionally, height measuring sensors 25 are respectively provided at both ends of the pitching member 21 , and the height measuring sensors 25 are connected to the second driving member 23 for signal transmission, so as to adjust the workpiece to a target height.
[0041] When adjusting the height of the workpiece, the lifting mechanism 1, the pitching mechanism 2 and the loading mechanism 3 are adjusted together. Especially when loading at a specific angle in a specific space, the lifting mechanism 1 determines the approximate height, the pitching mechanism 2 determines the pitching angle, and the loading mechanism 3 performs operations such as forward movement and flipping.
[0042] The first driving member 13 is preferably a scissors-type lift, which can provide vertical bearing capacity and be height-adjustable. The specific form of the first driving member 13 is not limited here; the second driving member 23 is preferably an electric push rod, and can also be a cylinder, electric cylinder, hydraulic cylinder, etc., which can provide a driving force for controlling the pitch angle of the pitch member 21. The specific form of the second driving member 23 is not limited here.
[0043] Specifically, the upper loading mechanism 3 includes a forward moving component 31, a flipping component 32 and a clamping component 33, wherein:
[0044] The forward moving assembly 31 includes a forward moving track 311, which is mounted on the pitching member 21 or directly serves as the pitching member 21 (the latter is used as an example in this embodiment to simplify the structure). A forward moving member 312 is slidably mounted on the forward moving track 311, and the forward moving member 312 is driven by a third driving member 313 to move along the forward moving track 311.
[0045] The flip assembly 32 includes a flip member 321 rotatably mounted on the forward moving member 312 , and the flip member 321 is driven by a fourth driving member 322 to rotate relative to the forward moving member 312 ;
[0046] The clamping assembly 33 is disposed on the flip member 321 and is used to fix or release the workpiece.
[0047] Therefore, through the cooperation of the forward moving component 31, the flipping component 32 and the clamping component 33, the workpiece can be moved forward, flipped, clamped and other actions can be achieved, meeting the requirements of stable transfer and accurate alignment during the loading process, greatly reducing labor input and improving loading efficiency.
[0048] In addition, the functional components of the upper mounting mechanism 3 can be increased or decreased according to the action requirements. For example, when only the forward movement function is required, the clamping component 33 can be directly installed on the forward movement component 312; for example, when the horizontal rotation function is also required, the rotation component can be installed on the flip component 321, and the clamping component 33 can be installed on the rotation component. No further structural expansion is done here.
[0049] Optionally, the forward rail 311 includes two C-shaped channel steels 3111 arranged in parallel, with the notches of the two C-shaped channel steels 3111 facing outward respectively. The forward member 312 is arranged above the forward rail 311, and the two sides of the forward member 312 are provided with limiting portions 3121 extending to the outside of the two C-shaped channel steels 3111. The limiting portions 3121 on each side are provided with limiting portions 314 that slide or roll in cooperation with the notches of the corresponding C-shaped channel steels 3111.
[0050] It should be noted that the structure in which the notches of the two C-shaped channel steels 3111 face outward and cooperate with the forward moving member 312 on the outside notches notches accurately guide the forward moving member 312 and form a reliable support. Compared with the structure on the market in which the notches face inward, the distance between the two C-shaped channel steels 3111 can be reduced while ensuring that the forward moving member 312 is sufficiently stable, thereby effectively controlling the volume of the forward moving rail 311.
[0051] Optionally, the limiting member 314 is preferably a roller bearing, the shaft of the roller bearing is installed on the limiting portion 3121, the wheel of the roller bearing is embedded in the groove of the C-shaped channel steel 3111 and rolls together, and at least two roller bearings are provided on the limiting portion 3121 to ensure that the limiting member 314 is only displaced along the length direction of the C-shaped channel steel 3111 and to reduce movement wear.
[0052] In addition to the rolling fit of roller bearing parts and C-shaped channel steel 3111, the limiter 314 can also adopt the sliding fit of slider parts and C-shaped channel steel 3111 to meet the requirements of reducing wear and ensuring displacement accuracy. The specific form of the limiter 314 is not limited here.
[0053] Furthermore, a notch 3112 is provided on the upper edge of the end of the C-shaped channel steel 3111. This notch 3112 facilitates the wheel portion of the roller bearing to enter and exit the notch of the C-shaped channel steel 3111, thereby improving the convenience of installation and maintenance of the stopper 314. Furthermore, since the notch 3112 is located on the upper edge of the notch of the C-shaped channel steel 3111, there is no need to worry about the wheel portion of the roller bearing falling out of the notch of the C-shaped channel steel 3111 during operation. Furthermore, a stopper 3113 is provided on the C-shaped channel steel 3111 to limit the travel of the forward moving member 312, ensuring that the forward moving member 312 operates within the appropriate travel range.
[0054] Optionally, a fixed base plate 3114 is provided between the two C-shaped channel steels 3111, and the fixed end of the third driving member 313 is installed on the fixed base plate 3114. The driving end of the third driving member 313 is connected to the forward moving member 312 to drive the forward moving member 312 to move along the length direction of the C-shaped channel steel 3111.
[0055] The third driving member 313 is preferably an electric push rod, and can also be a pneumatic cylinder, an electric cylinder, a hydraulic cylinder, etc., which can provide driving force along the length direction of the C-shaped channel steel 3111. The specific form of the third driving member 313 is not limited here.
[0056] Optionally, two forward moving members 312 are provided on the forward moving track 311 , and the two forward moving members 312 are respectively driven by a third driving member 313 to move in the same direction or in the opposite direction.
[0057] In particular, a pull-wire encoder is provided on the fixed base plate 3114, and the pull-wire end of the pull-wire encoder is fixed on the forward moving member 312. The pull-wire encoder is used to measure the moving distance of the forward moving member 312 in real time, thereby facilitating the monitoring of the displacement of each forward moving member 312. For the two forward moving members 312, under the action of the two third driving members 313, they can realize reverse, same speed or differential movement, or move in the same direction at a fixed distance to meet different loading needs.
[0058] Optionally, a mounting portion 3122 for mounting the flip member 321 is provided on the forward moving member 312, and the flip member 321 includes a beam 3211, and the middle portion of the beam 3211 is connected to the mounting portion 3122 via a second pin shaft 323, and the fixed end of the fourth driving member 322 is hinged to the mounting portion 3122, and the driving end of the fourth driving member 322 is hinged to the portion of the beam 3211 located on the side of the second pin shaft 323 to drive the flip member 321 to rotate around the second pin shaft 323, and support arms 3212 are symmetrically provided at both ends of the beam 3211, and the clamping assembly 33 is installed at the end of the support arm 3212.
[0059] The fourth driving member 322 is preferably an electric push rod, and can also be a pneumatic cylinder, an electric cylinder, a hydraulic cylinder, etc., which can provide a driving force for pushing and pulling the flip member 321 on one side. The specific form of the fourth driving member 322 is not limited here, and is not limited to installing the fourth driving member 322 on one side of the second pin shaft 323. The fourth driving member 322 can also be installed on both sides of the second pin shaft 323 to improve the balance stability of the flip member 321.
[0060] Furthermore, the angle of rotation of the flip member 321 around the second pin shaft 323 relative to the horizontal plane is -45° to 45°. Thanks to the outward-turned form of the slot, the forward track 311 can be made relatively narrow, so that the flip member 321 can have a larger rotation angle, so that the workpiece can be accurately placed in place during the installation process.
[0061] In particular, a first bracket is provided on the beam 3211, an absolute encoder is provided on the first bracket, a second bracket is provided on the mounting portion 3122, and the rotor of the absolute encoder is fixedly connected to the second bracket. The absolute encoder is used to measure the rotation angle of the flip part 321 in real time, thereby facilitating the monitoring of the rotation angle of each flip part 321 and ensuring that the workpiece reaches the target position accurately.
[0062] Optionally, the axial direction of the first pin shaft 24 is perpendicular to the axial direction of the second pin shaft 323 , that is, the pitching member 21 and the flipping member 321 rotate in different directions, so that the adjustment range of the workpiece position is maximized.
[0063] Optionally, the clamping assembly 33 includes an electric suction cup 331, which adsorbs the workpiece by generating electromagnetic force. Fixed baffles 332 are provided on the flip part 321 and on both sides of the electric suction cup 331. The fixed baffles 332 on both sides are used to limit the workpiece, facilitate accurate pre-clamping of the workpiece, and ensure the stability of the workpiece under electromagnetic force adsorption.
[0064] In summary, the lifting and pitching loading device can fully automate the process from loading and clamping the workpiece, lifting to a certain height, tilting to a certain angle, forward feeding, flipping and adjusting to assembly, reducing labor input, high operating efficiency, and with forward movement, flipping and clamping functions, meeting a variety of loading requirements.
[0065] Obviously, the above-described embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention and are not intended to limit the manner in which the present invention is to be implemented. A person skilled in the art would be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.
Claims
1. The lifting and pitching upper device is characterized by: It comprises a lifting mechanism (1), a pitching mechanism (2) and an upper installation mechanism (3), wherein: The lifting mechanism (1) comprises a base (11) and a bearing platform (12); a first driving member (13) is provided on the base (11); the first driving member (13) is used to drive the bearing platform (12) to rise or fall relative to the base (11); The pitch mechanism (2) comprises a pitch member (21) and a pitch bracket (22), wherein the pitch bracket (22) is mounted on the bearing platform (12), a middle portion of the pitch member (21) is rotatably connected to the pitch bracket (22) via a first pin shaft (24), and a second driving member (23) is provided on the bearing platform (12), a driving end of the second driving member (23) being hinged to a portion of the pitch member (21) located on one side of the first pin shaft (24), and the second driving member (23) is used to drive the pitch member (21) to rotate around the first pin shaft (24); The loading mechanism (3) is arranged on the pitching member (21) and is used for driving the workpiece to be loaded to translate and flip.
2. The lifting and pitching upper device according to claim 1, characterized in that: Height measuring sensors (25) are respectively provided at both ends of the pitching member (21), and the height measuring sensors (25) are connected to the second driving member (23) for signal transmission, so as to adjust the workpiece to a target height.
3. The lifting and pitching upper device according to claim 1, characterized in that: The upper loading mechanism (3) comprises a forward moving assembly (31), a turning assembly (32) and a clamping assembly (33), wherein: The forward moving assembly (31) comprises a forward moving track (311), the forward moving track (311) being mounted on the pitching member (21) or the forward moving track (311) directly serving as the pitching member (21), a forward moving member (312) being slidably arranged on the forward moving track (311), and the forward moving member (312) being driven by a third driving member (313) to move along the forward moving track (311); The flip assembly (32) includes a flip member (321), the flip member (321) is rotatably disposed on the forward moving member (312), and the flip member (321) is driven by a fourth driving member (322) to rotate relative to the forward moving member (312); The clamping assembly (33) is arranged on the flip member (321) and is used to fix or release the workpiece.
4. The lifting and pitching upper device according to claim 3, characterized in that: The forward track (311) comprises two C-shaped channel steels (3111) arranged in parallel, the notches of the two C-shaped channel steels (3111) facing outwards respectively, the forward member (312) is arranged above the forward track (311), and both sides of the forward member (312) are provided with limiting portions (3121) extending to the outside of the two C-shaped channel steels (3111), and the limiting portions (3121) on each side are provided with limiting portions (314) that slide or roll with the corresponding notches of the C-shaped channel steels (3111).
5. The lifting and pitching upper device according to claim 4, characterized in that: The limiting member (314) includes a roller bearing, the shaft portion of the roller bearing is mounted on the limiting portion (3121), the wheel portion of the roller bearing is embedded in the notch of the C-shaped channel steel (3111) and rolls in cooperation, and at least two roller bearings are provided on the limiting portion (3121).
6. The lifting and pitching upper device according to claim 4, characterized in that: A fixed base plate (3114) is provided between the two C-shaped channel steels (3111), and the fixed end of the third driving member (313) is mounted on the fixed base plate (3114). The driving end of the third driving member (313) is connected to the forward moving member (312) to drive the forward moving member (312) to move along the length direction of the C-shaped channel steel (3111).
7. The lifting and pitching upper device according to claim 4, characterized in that: Two forward moving members (312) are provided on the forward moving track (311), and the two forward moving members (312) are respectively driven by one of the third driving members (313) to move in the same direction or in the opposite direction.
8. The lifting and pitching upper device according to claim 3, characterized in that: The forward moving member (312) is provided with a mounting portion (3122) for mounting the flip member (321), and the flip member (321) includes a crossbeam (3211), the middle portion of the crossbeam (3211) is connected to the mounting portion (3122) via a second pin shaft (323), the fixed end of the fourth driving member (322) is hinged to the mounting portion (3122), and the driving end of the fourth driving member (322) is hinged to a portion of the crossbeam (3211) located on one side of the second pin shaft (323) to drive the flip member (321) to rotate around the second pin shaft (323), and support arms (3212) are symmetrically provided at both ends of the crossbeam (3211), and the clamping assembly (33) is mounted on the ends of the support arms (3212).
9. The lifting and pitching upper device according to claim 8, characterized in that: The axial direction of the first pin shaft (24) is perpendicular to the axial direction of the second pin shaft (323).
10. The lifting and pitching upper device according to claim 3, characterized in that: The clamping assembly (33) includes an electric suction cup (331), which absorbs the workpiece by generating electromagnetic force. Fixed baffles (332) are provided on the flip member (321) and on both sides of the electric suction cup (331). The fixed baffles (332) on both sides are used to limit the workpiece.