Multifunctional anti-pilling machine
Through the design of the multifunctional pelletizer, the use of mesh plate partitioning and heating and drying components has solved the problems of low efficiency and high energy consumption of traditional pelletizers, and achieved efficient and low-cost fabric pelletizing.
Patent Information
- Application Number
- CN202422571455.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-24
AI Technical Summary
Traditional pelletizers have low processing efficiency, high energy consumption and single function, which affects the quality of fabric processing and increases production costs.
A multifunctional pelletizer was designed, which included a first processing component and a second processing component. The first processing component improved efficiency by using mesh plate partitioning and stirring blades, while the second processing component achieved multiple pelletizing and drying of the fabric by heating and drying the inside and outside of the processing cylinder.
The efficiency and quality of fabric polarization treatment are improved, and energy consumption and production costs are reduced.
Smart Images

Figure CN223329563U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shaker machines, in particular to a multifunctional shaker machine. Background Art
[0002] Polarization usually refers to a special finishing process used to treat materials such as flannel and wool to increase their softness and fluffiness. This process is not completed by the granulation machinery mentioned above used in the pharmaceutical or food industry, but by a specially designed textile finishing equipment - polarizer (also called raising machine or napping machine).
[0003] Traditional pelletizers have many problems when processing fabric pellets, such as low processing efficiency, high energy consumption, and different grids. These problems not only affect the processing quality of the fabric, but also increase production costs. At the same time, the functions are relatively single during use, resulting in poor processing effects.
[0004] Currently, no effective solutions have been proposed for the problems in related technologies. Utility Model Content
[0005] In view of the problems in the related art, the present invention proposes a multifunctional pelletizer to overcome the above technical problems existing in the existing related art.
[0006] To this end, the specific technical solutions adopted in this utility model are as follows:
[0007] A multifunctional pellet machine includes a frame, a first processing component is arranged inside the frame, a second processing component is arranged at one end of the frame, and part of the second processing component is arranged inside the frame, a control box is arranged on one side of the frame, the first processing component includes a support frame, the support frame is arranged on one side of the frame, a first drive motor is fixedly installed on the support frame by bolts, the output shaft of the first drive motor is provided with a first drive gear, and the first drive gear is meshed with a second drive gear.
[0008] Furthermore, a shaker is provided on the second driving gear, a plurality of first guide wheels are provided inside the frame, and the first guide wheels are provided inside the frame, and the first guide wheels are in contact with the shaker.
[0009] Furthermore, second guide wheels are provided on both sides of the granulation barrel, and the second guide wheels are fixedly installed inside the frame. A plurality of output ports are provided on the granulation barrel, and sealing doors are installed on the output ports through hinges.
[0010] Furthermore, the first processing component also includes a second drive motor, which is fixed to one side of the granulation barrel by bolts. The output shaft of the second drive motor is provided with a rotating rod through a coupling, and a conveying cavity is opened inside the rotating rod.
[0011] Furthermore, one end of the rotating rod extends from the outside of the granulation cylinder to the inside of the granulation cylinder. The rotating rod is located inside the granulation cylinder and is provided with a stirring blade, and the stirring blade is connected to the conveying chamber. A plurality of mesh plates are provided on the rotating rod through bearings, and the mesh plates are fixedly provided on the inner wall of the granulation cylinder.
[0012] Furthermore, the second processing assembly includes a processing cylinder, which is arranged on one side of the frame through a mounting frame. A third drive motor is provided at one end of the processing cylinder, and the third drive motor is fixed to one end of the processing cylinder by bolts.
[0013] Furthermore, the output shaft of the third drive motor is provided with a rotating rod through a coupling, one end of the rotating rod extends from the outside of the processing cylinder to the inside of the processing cylinder, and a mixing blade is provided at one end of the rotating rod located inside the processing cylinder. A heating tube is provided inside the processing cylinder, and the processing cylinder is provided with multiple air inlets.
[0014] Furthermore, one end of the processing cylinder is connected to the output pipe, a diffusion box is provided at one end of the output pipe, and the diffusion box is arranged inside the frame, one side of the diffusion box is connected to a delivery pipe, one end of the delivery pipe is connected to one end of the rotating rod through a rotating joint, and the delivery pipe is connected to the delivery chamber, and output holes are provided on the rotating rod and the stirring blade.
[0015] The beneficial effects of the present invention are as follows: by setting the first processing component, the pelletizing drum can be arranged into multiple placement areas through the mesh plate during the pelletizing process of the fabric, thereby improving work efficiency, and by setting the stirring blades, the pelletizing treatment effect of the fabric can be further guaranteed and the energy consumption and production cost can be reduced. By setting the second processing component, the inside and outside of the pelletizing drum can be heated and dried during the pelletizing process of the fabric, thereby further improving the pelletizing processing efficiency of the fabric and ensuring the processing quality of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 This is a schematic diagram of the structure of a multifunctional granulator according to an embodiment of the utility model. Figure 1 ;
[0018] Figure 2 This is a schematic diagram of the structure of a multifunctional granulator according to an embodiment of the utility model. Figure 2 ;
[0019] Figure 3 This is a schematic diagram of the structure of the first processing component of a multifunctional pelletizer according to an embodiment of the present invention. Figure 1 ;
[0020] Figure 4 This is a schematic diagram of the structure of the first processing component of a multifunctional pelletizer according to an embodiment of the present invention. Figure 2 ;
[0021] Figure 5 This is a schematic diagram of the second processing component structure of a multifunctional pelletizer according to an embodiment of the present invention. Figure 1 ;
[0022] Figure 6 This is a schematic diagram of the second processing component structure of a multifunctional pelletizer according to an embodiment of the present invention. Figure 2 ;
[0023] Figure 7 This is a schematic diagram of the second processing component structure of a multifunctional pelletizer according to an embodiment of the present invention. Figure 3 .
[0024] In the picture:
[0025] 1. Frame; 2. First processing component; 201. Support frame; 202. First drive motor; 203. First drive gear; 204. Second drive gear; 205. Shake barrel; 206. First guide wheel; 207. Second guide wheel; 208. Second drive motor; 209. Rotating rod; 210. Mixing blade; 211. Mesh plate; 3. Second processing component; 301. Processing barrel; 302. Output hole; 303. Third drive motor; 304. Rotating rod; 305. Mixing blade; 306. Heating tube; 307. Output tube; 308. Diffusion box; 309. Delivery tube; 4. Control box; 5. Sealing door; 6. Delivery chamber. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] According to an embodiment of the present utility model, a multifunctional pelletizer is provided.
[0028] Embodiment 1;
[0029] like Figure 1-Figure 7 As shown, a multifunctional pelletizer according to an embodiment of the utility model includes a frame 1, which is composed of stainless steel square tubes and channel steels. In actual use, an insulation board is installed on the outside of the frame 1, and a first processing component 2 is provided inside the frame 1 to improve the processing efficiency of the pelletizer. A second processing component 3 is provided at one end of the frame 1 to ensure the drying effect, and part of the second processing component 3 is provided inside the frame 1. A control box 4 is provided on one side of the frame 1.
[0030] Embodiment 2;
[0031] like Figure 1-Figure 7 As shown, according to a multifunctional grain shaker of an embodiment of the present invention, the first processing component 2 includes a support frame 201, the support frame 201 is arranged on one side of the frame 1, and a first driving motor 202 is fixedly installed on the support frame 201 by bolts, and the output shaft of the first driving motor 202 is provided with a first driving gear 203, and the first driving gear 203 is meshed with a second driving gear 204, and the second driving gear 204 is provided with a grain shaker 205, and a plurality of first guide wheels 206 are provided inside the frame 1, and the first guide wheels 206 are arranged inside the frame 1, and the first guide wheels 206 are in contact with the grain shaker 205, and second guide wheels 207 are provided on both sides of the grain shaker 205, and the second guide wheels 207 are fixedly installed inside the frame 1, and a plurality of output ports are opened on the grain shaker 205, and the output port is hingedly provided with a sealing door 5, and the sealing door 5 is composed of a door frame and a wire mesh;
[0032] The first processing component 2 also includes a second drive motor 208, which is fixed to one side of the granulation barrel 205 by bolts. The output shaft of the second drive motor 208 is provided with a rotating rod 209 through a coupling. A conveying chamber 6 is opened inside the rotating rod 209. One end of the rotating rod 209 extends from the outside of the granulation barrel 205 to the inside of the granulation barrel 205. The rotating rod 209 is located inside the granulation barrel 205 and is provided with a stirring blade 210, and the stirring blade 210 is connected to the conveying chamber 6. A plurality of mesh plates 211 are provided on the rotating rod 209 through bearings. The granulation barrel 205 is provided with a plurality of placement areas through the mesh plate 211, and the mesh plate 211 is fixedly provided on the inner wall of the granulation barrel 205.
[0033] In actual application, by setting up multiple mesh plates 211, the grain barrel 205 can form multiple placement areas, thereby better ensuring the processing efficiency of the grain machine. When the fabric needs to be grained, the sealing door 5 is opened and the fabric to be grained is placed in each placement area, and then the first drive motor 202 is started through the control box 4, and then the output shaft of the first drive motor 202 drives the first drive gear 203 and the second drive gear 204 to engage with each other and drive the grain barrel 205 to rotate axially. During the rotation process, the first guide wheel 206 and the second guide wheel 207 cooperate with each other to ensure the stability of the grain barrel 205, and then the second drive motor 208 is started through the control box 4, and then the output shaft of the second drive motor 208 drives the rotating rod 209 to rotate, thereby driving the multiple stirring blades 210 to rotate, so that the grained fabric can be grained multiple times, thereby better ensuring the grain processing efficiency of the fabric.
[0034] Embodiment 3;
[0035] like Figure 1-Figure 7 As shown, according to a multifunctional granulator of an embodiment of the present invention, the second processing component 3 includes a processing cylinder 301, the processing cylinder 301 is arranged on one side of the frame 1 through a mounting frame, and a third drive motor 303 is provided at one end of the processing cylinder 301, and the third drive motor 303 is fixedly installed at one end of the processing cylinder 301 by bolts, and the output shaft of the third drive motor 303 is provided with a rotating rod 304 through a coupling, and one end of the rotating rod 304 extends from the outside of the processing cylinder 301 to the inside of the processing cylinder 301, and a mixing blade 305 is provided at one end of the rotating rod 304 located inside the processing cylinder 301, and a heating pipe 306 is provided inside the processing cylinder 301. 01 is provided with multiple air inlets, one end of the processing cylinder 301 is connected to the output pipe 307, and a diffusion box 308 is provided at one end of the output pipe 307. One side of the diffusion box 308 is arranged in an arc shape, and the arc-shaped part of the diffusion box 308 is in contact with the shaking cylinder 205. The diffusion box 308 is provided with multiple heat dissipation holes (not shown in detail in the figure) on one side of the arc shape, and the diffusion box 308 is arranged inside the frame 1. One side of the diffusion box 308 is connected to a delivery pipe 309, one end of the delivery pipe 309 is connected to one end of the rotating rod 209 through a rotating joint, and the delivery pipe 309 is connected to the delivery chamber 6, and an output hole 302 is provided on the rotating rod 209 and the stirring blade 210.
[0036] In actual application, when the granulation barrel 205 rotates, the third drive motor 303 is started and the heating tube 306 is turned on through the control box 4, and then the output shaft of the third drive motor 303 drives the rotating rod 304 and the mixing blade 305 to rotate, and then a negative pressure is generated inside the treatment barrel 301, so that the external gas is sucked into the treatment barrel 301 through the air inlet, and then the incoming gas is heated by the heating tube 306 and mixed by the mixing blade 305, and then enters the diffusion box 308 through the output pipe 307, and then the hot gas is diverted, part of it is output through the heat dissipation hole to heat the outside of the granulation barrel 205, and the other part enters the delivery pipe 309, and the hot gas entering the delivery pipe 309 enters the delivery cavity 6 in the rotating rod 209, and then the hot gas is output through the output hole 302, thereby drying the fabrics in multiple placement areas of the granulation barrel 205, so that the fabrics can be dried at multiple positions, thereby better ensuring the processing efficiency and processing quality of the fabrics.
[0037] In order to facilitate understanding of the above technical solutions of the present invention, the working principle or operation method of the present invention in actual process is described in detail below.
[0038] To sum up, with the aid of the above-mentioned technical scheme of the present invention, by setting up multiple mesh plates 211, the shake barrel 205 can form multiple placement areas, thereby better ensuring the processing efficiency of the shake machine. When the fabric needs to be shaken, the sealing door 5 is opened and the fabric to be shaken is placed in each placement area, and then the first drive motor 202 is started through the control box 4, and then the output shaft of the first drive motor 202 drives the first drive gear 203 and the second drive gear 204 to engage with each other to drive the shake barrel 205 to rotate axially. During the rotation process, the first guide wheel 206 and the second guide wheel 207 cooperate with each other to ensure the stability of the shake barrel 205, and then the second drive motor 208 is started through the control box 4, and then the output shaft of the second drive motor 208 drives the rotating rod 209 to rotate, thereby driving the multiple stirring blades 210 to rotate, so that the fabric to be shaken can be shaken multiple times, thereby better ensuring the shake processing efficiency of the fabric. When the granulation barrel 205 rotates, the third drive motor 303 is started and the heating tube 306 is turned on through the control box 4, and then the output shaft of the third drive motor 303 drives the rotating rod 304 and the mixing blade 305 to rotate, and then a negative pressure is generated inside the treatment barrel 301, thereby sucking the external gas into the treatment barrel 301 through the air inlet, and then heating the incoming gas through the heating tube 306 and mixing it through the mixing blade 305, and then entering the diffusion box 308 through the output pipe 307, and then the hot gas is diverted, part of it is output through the heat dissipation hole to heat the outside of the granulation barrel 205, and the other part enters the delivery pipe 309, and the hot gas entering the delivery pipe 309 enters the delivery cavity 6 in the rotating rod 209, and then the hot gas is output through the output hole 302, thereby drying the fabrics in multiple placement areas of the granulation barrel 205, so that the fabrics can be dried at multiple positions, thereby better ensuring the processing efficiency and processing quality of the fabrics.
[0039] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A multifunctional pellet machine, characterized in that: The invention comprises a frame (1), wherein a first processing component (2) is arranged inside the frame (1), a second processing component (3) is arranged at one end of the frame (1), and a part of the second processing component (3) is arranged inside the frame (1), and a control box (4) is arranged on one side of the frame (1); The first processing assembly (2) comprises a support frame (201), the support frame (201) being arranged on one side of the frame (1), a first drive motor (202) being fixedly mounted on the support frame (201) by means of bolts, a first drive gear (203) being arranged on an output shaft of the first drive motor (202), and a second drive gear (204) being meshedly connected to the first drive gear (203).
2. A multifunctional pellet machine according to claim 1, characterized in that: A shaker barrel (205) is provided on the second driving gear (204), a plurality of first guide wheels (206) are provided inside the frame (1), and the first guide wheels (206) are provided inside the frame (1), and the first guide wheels (206) are in contact with the shaker barrel (205).
3. A multifunctional pellet machine according to claim 2, characterized in that: Second guide wheels (207) are provided on both sides of the shake barrel (205), and the second guide wheels (207) are fixedly installed inside the frame (1). The shake barrel (205) is provided with a plurality of output ports, and the output ports are hingedly provided with sealed doors (5).
4. A multifunctional pellet machine according to claim 3, characterized in that: The first processing assembly (2) further includes a second drive motor (208), which is fixed to one side of the shaking barrel (205) by means of bolts. The output shaft of the second drive motor (208) is provided with a rotating rod (209) via a coupling, and a conveying cavity (6) is provided inside the rotating rod (209).
5. A multifunctional pellet machine according to claim 4, characterized in that: One end of the rotating rod (209) extends from the outside of the shake cylinder (205) to the inside of the shake cylinder (205); the rotating rod (209) is located inside the shake cylinder (205) and is provided with a stirring blade (210); and the stirring blade (210) is communicated with the conveying cavity (6); a plurality of mesh plates (211) are provided on the rotating rod (209) via bearings; and the mesh plates (211) are fixedly provided on the inner wall of the shake cylinder (205).
6. A multifunctional pellet machine according to claim 5, characterized in that: The second processing assembly (3) includes a processing cylinder (301), and the processing cylinder (301) is arranged on one side of the frame (1) through a mounting frame. A third drive motor (303) is provided at one end of the processing cylinder (301), and the third drive motor (303) is fixed to one end of the processing cylinder (301) by bolts.
7. A multifunctional pellet machine according to claim 6, characterized in that: The output shaft of the third drive motor (303) is provided with a rotating rod (304) through a coupling, one end of the rotating rod (304) extends from the outside of the treatment cylinder (301) to the inside of the treatment cylinder (301), and one end of the rotating rod (304) located inside the treatment cylinder (301) is provided with a mixing blade (305), and a heating tube (306) is provided inside the treatment cylinder (301), and the treatment cylinder (301) is provided with multiple air inlets.
8. A multifunctional pellet machine according to claim 7, characterized in that: One end of the treatment cylinder (301) is connected to an output pipe (307), one end of the output pipe (307) is provided with a diffusion box (308), and the diffusion box (308) is arranged inside the frame (1), one side of the diffusion box (308) is connected to a delivery pipe (309), one end of the delivery pipe (309) is connected to one end of the rotating rod (209) through a rotary joint, and the delivery pipe (309) is connected to the delivery chamber (6), and an output hole (302) is provided on the rotating rod (209) and the stirring blade (210).