Residual pin buckle detection device for knitted clothes

Abstract

The utility model relates to the technical field of residual needle buckle detection of knitted clothes, in particular to a residual needle buckle detection device of knitted clothes, which comprises a detection plate, a first groove for temporarily storing residual materials is arranged on the detection plate, and second grooves are symmetrically arranged on the side wall of the detection plate. A filter material slope plate used for dispersing residual materials is arranged in the first groove, a plurality of electromagnets used for magnetically attracting the residual materials of the pin buckles are arranged in the second groove, and scraping plates used for cleaning the residual materials of the pin buckles are symmetrically arranged on the detection plate. Through the arrangement of the filter material slope plate and the electromagnet, after falling off, needle buckle defective materials can effectively slide to the two sides of the detection plate and are prevented from being rubbed and taken away from knitted clothes again, meanwhile, the electromagnet can effectively strip the needle buckle defective materials in the knitted clothes, the needle buckle defective materials are found and removed by workers in time, the delivery quality of the knitted clothes is improved, and the labor intensity of workers is reduced. Meanwhile, the use experience and safety of the knitted clothes in the later period can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of residual needle buckle detection for knitted clothing, in particular to a residual needle buckle detection device for knitted clothing. Background Art

[0002] Compared to the suave elegance of cotton collections and the formality of formal wear, knitwear offers a bold, fresh, and innovative new quality. New fabric technologies offer a wider range of silhouette possibilities, and by mixing and matching with a variety of materials, knitwear can be easily adapted to any style, from streetwear rock and roll to modern neutrals and sexy glamour. Knitwear, characterized by its breathability, smoothness, and comfort, has become quite popular in the market in recent years.

[0003] During the production and processing of knitted garments, two production modes are usually used: machine knitting and manual knitting. Machine knitting has a lower cost and can effectively increase the number of clothes produced. However, during the inspection process of machine-knitted knitted garments, it is difficult to remove the residual needles and buckles on the knitted garments, causing the residual needles and buckles to appear at the same time as the clothes, thereby reducing the user experience of the knitted garments.

[0004] To this end, we designed a device for detecting residual needle and button holes in knitted garments. Utility Model Content

[0005] The utility model aims to solve the problem of easy carrying of residual needle buckles in the prior art and proposes a residual needle buckle detection device for knitted clothing.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A device for detecting residual needle buckles for knitted garments comprises a detection plate, wherein a first groove for temporarily storing residual material is formed on the detection plate, a second groove is symmetrically formed on the side wall of the detection plate, and a filter material slope for dispersing the residual material is provided in the first groove;

[0008] The detection plate is symmetrically provided with rotating rollers for uniformly conveying knitted garments, the second groove is provided with a plurality of electromagnets for magnetically attracting needle buckle residues, and the detection plate is symmetrically provided with scraping plates for cleaning needle buckle residues.

[0009] Preferably, driving rods for supporting the rotating roller are symmetrically provided at both ends of the detection plate, limiting grooves are provided on the driving rods, and both ends of the rotating roller are against the limiting grooves through auxiliary tubes.

[0010] Preferably, the electromagnet is fixedly connected to the inner wall of the second groove through a fastener, and the inner wall of the second groove is connected to the first groove.

[0011] Preferably, a driving plate is symmetrically provided on the side wall of the detection plate, and the driving plate is fixedly connected to the side wall of the detection plate by welding.

[0012] Preferably, a telescopic shaft for changing the length of the scraping plate is provided at one end of the driving plate, an adjuster for fixing the scraping plate is provided on the telescopic shaft, a short-pitch threaded rod for vertically adjusting the scraping plate is provided on the adjuster, and a threaded hole is provided at the top of the scraping plate, which is adapted to the short-pitch threaded rod.

[0013] Preferably, a scraping groove for covering the needle buckle residue is provided at the front end of the scraping plate, and a bottom plate for guiding the needle buckle residue is symmetrically provided on the detection plate, and the bottom plate is adapted to the scraping plate.

[0014] The beneficial effects of the utility model are:

[0015] 1. The utility model uses the filter slope and electromagnet to ensure that the remaining needle and buckle materials can slide to both sides of the detection plate after they fall, avoiding being scratched and dragged away by the knitted clothing again. At the same time, the electromagnet can effectively peel off the remaining needle and buckle materials inside the knitted clothing, so that they can be discovered and removed in time by the staff. This not only improves the factory quality of the knitted clothing, but also improves the user experience and safety of the knitted clothing in the later stage.

[0016] 2. The utility model uses a scraping plate to separate the needle buckle residue from the knitted garment, thereby reducing the needle buckle residue from turning over and coming into contact with the knitted garment again, and taking it away from the detection plate. At the same time, the scraping plate can directly cover the needle buckle residue, further reducing the needle buckle residue from coming into contact with the knitted garment again, thereby improving the quality and safety of the knitted garment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic structural diagram of a device for detecting residual needle buckles in knitted garments proposed by the present invention;

[0018] Figure 2 This is a side view of a device for detecting remaining needle buckles in knitted garments proposed by the present invention;

[0019] Figure 3 This is a three-dimensional structural diagram of a residual needle buckle detection device for knitted clothing proposed by the utility model;

[0020] Figure 4 for Figure 3 Enlarged view of the structure marked with A in the middle.

[0021] In the figure: 1. Detection plate; 2. Filter material ramp; 3. Drive rod; 4. Rotating roller; 5. Electromagnet; 6. Drive plate; 7. Telescopic shaft; 8. Regulator; 9. Short-pitch threaded rod; 10. Scraping plate; 11. Bottom plate; 12. Scraping trough. DETAILED DESCRIPTION

[0022] Reference Figures 1-4 A device for detecting residual needle buckles in knitted clothing includes a detection plate 1. The detection plate 1 is a device in the prior art that has been powered on and can detect needle buckle residues, and is mainly used in the field of knitted clothing. The first groove is opened between the detection plates 1, mainly used to collect needle buckle residues. The second groove is mainly used to arrange the magnetic device described below, and is opened on the side wall of the detection plate 1, in an inward concave state. The filter material slope plate 2 is an equilateral triangle. After the needle buckle residues are sucked out by the magnetic device, they will slide along the filter material slope plate 2 to the inside of the detection plate 1. The needle buckle residues are the original needles and discarded buttons on the knitted clothing.

[0023] The detection plate 1 is symmetrically provided with rotating rollers 4 for conveying knitted garments at a uniform speed. The rotating rollers 4 are transport components used for conveying fabrics in the prior art. They are usually cylindrical in form, fit more closely to the fabric and complete the conveyance. The rotating rollers 4 are mainly used to convey knitted garments through the detection plate 1. Drive rods 3 for supporting the rotating rollers 4 are symmetrically provided at both ends of the detection plate 1. The drive rods 3 are drive components in the prior art, which mainly transmit electricity to the rotating rollers 4. A limiting groove is provided on the drive rod 3. The limiting groove is used to set up the rotating rollers 4 so that the rotating rollers 4 will not fall off during rotation, and the two ends of the rotating rollers 4 are counteracted with the limiting grooves through auxiliary tubes. The auxiliary tubes are the main components for the rotating rollers 4 to rotate on the limiting grooves, and the auxiliary tubes are counteracted with the inner wall of the limiting grooves.

[0024] The second groove is provided with a plurality of electromagnets 5 for magnetically sucking the needle buckle residues. The electromagnet 5 is a device in the prior art that controls the magnetic force by electric drive. It mainly monitors the needle buckle residues in the detection plate 1, and then starts the electromagnet 5 in the current position, and sucks it out or directly stops the rotation of the rotating roller 4, so that the staff can remove the needle buckle residues in the knitted garments. The electromagnet 5 is fixedly connected to the inner wall of the second groove by a fastener. The fastener is an auxiliary component, which facilitates the removal of the electromagnet 5. The inner wall of the second groove is connected to the first groove, and the bottom of the second groove is connected to the top of the first groove.

[0025] A scraping plate 10 for cleaning needle buckle residues is symmetrically provided on the detection plate 1. The scraping plate 10 is mainly used to cover the needle buckle residues on the bottom plate 11 below, and to take the needle buckle residues away under the action of the telescopic shaft 7 and the regulator 8 below, and to reduce the contact of the needle buckle residues with knitted clothing again, thereby improving the separation efficiency of the needle buckle residues. A driving plate 6 is symmetrically provided on the side wall of the detection plate 1. The driving plate 6 is the existing technology, and an electric driving circuit is provided inside it, which is mainly used to drive the telescopic shaft 7 and the regulator 8 below. The driving plate 6 is fixedly connected to the side wall of the detection plate 1 by welding, and welding can effectively improve the connection strength between the two.

[0026] One end of the driving plate 6 is provided with a telescopic shaft 7 for changing the length of the scraping plate 10. The telescopic shaft 7 is a component that can be used for extending and contracting the length in the prior art, and is mainly used to push the scraping plate 10 and pull it out. The telescopic shaft 7 is provided with an adjuster 8 for fixing the scraping plate 10. The adjuster 8 is used to fix the scraping plate 10 and has the function of adjusting the height of the scraping plate 10. The adjuster 8 is provided with a short-pitch threaded rod 9 for vertically adjusting the scraping plate 10. The short-pitch threaded rod 9 is a short screw in the prior art and is used to simply adjust the height of the scraping plate 10. A threaded hole is provided at the top of the scraping plate 10, and is adapted to the short-pitch threaded rod 9.

[0027] A scraping groove 12 for covering the needle buckle residue is provided at the front end of the scraping plate 10. The scraping groove 12 is provided at the bottom end of the scraping plate 10 and is concave, which is convenient for covering the needle buckle residue and concentrating it on the detection plate 1. The detection plate 1 is symmetrically provided with a bottom plate 11 for guiding the needle buckle residue, and the bottom plate 11 is adapted to the scraping plate 10.

[0028] The working principle of this utility model is as follows:

[0029] First, place the knitted garment on the inspection plate 1, then start rotating roller 4, which moves the garment through the inspection plate 1 at a constant speed. Rotating roller 4 is powered by a drive rod 3 and abuts against the inner wall of the limiting groove via an auxiliary tube, ensuring that it does not fall off during rotation.

[0030] When a knitted garment passes through inspection plate 1, it is energized and detects any remaining button material (such as needles and discarded buttons). Once the remaining button material is detected, electromagnet 5 is activated, magnetically sucking it out. At the same time, the rotation of rotating roller 4 can be paused to facilitate removal of the remaining button material from the garment.

[0031] After the pin buckle residue is sucked out by the magnetic device, it will slide along the filter material ramp 2 toward the inside of the detection plate 1 and fall into the first groove, thereby collecting the pin buckle residue.

[0032] To remove the pin buckle residue, a scraper plate 10, operated by a telescopic shaft 7 and an adjuster 8, removes the scraper material from the inspection plate 1. The telescopic shaft 7 adjusts the length of the scraper plate 10, while the adjuster 8 stabilizes and adjusts the height of the scraper plate 10. A short-pitch threaded rod 9 further adjusts the height of the scraper plate 10 to ensure optimal coverage of the pin buckle residue.

[0033] The scraping groove 12 at the front end of the scraping plate 10 helps to cover the pin buckle residue and concentrate it on the detection plate 1. The bottom plate 11 is adapted to the scraping plate 10 to guide the separation of the pin buckle residue together.

[0034] During the process of cleaning the needle buckle residue, the driving plate 6 provides power to the telescopic shaft 7 and the regulator 8, and is fixedly connected to the side wall of the detection plate 1 by welding to ensure the stability of the entire device.

[0035] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A device for detecting residual needle buckles of knitted garments, comprising a detection plate (1), wherein a first groove for temporarily storing residual material is provided on the detection plate (1), a second groove is symmetrically provided on the side wall of the detection plate (1), and a filter material slope (2) for dispersing the residual material is provided in the first groove. It is characterized by: Rotating rollers (4) for uniformly conveying knitted garments are symmetrically provided on the detection plate (1); a plurality of electromagnets (5) for magnetically attracting needle buckle residues are provided in the second groove; and scraping plates (10) for cleaning needle buckle residues are symmetrically provided on the detection plate (1).

2. The device for detecting residual needle buckles of knitted garments according to claim 1, characterized in that: Driving rods (3) for supporting the rotating roller (4) are symmetrically provided at both ends of the detection plate (1); a limiting groove is provided on the driving rod (3), and both ends of the rotating roller (4) are against the limiting groove through auxiliary tubes.

3. The device for detecting residual needle buckles of knitted garments according to claim 1, characterized in that: The electromagnet (5) is fixedly connected to the inner wall of the second groove via a fastener, and the inner wall of the second groove is communicated with the first groove.

4. The device for detecting residual needle buckles of knitted garments according to claim 1, characterized in that: A driving plate (6) is symmetrically provided on the side wall of the detection plate (1), and the driving plate (6) is fixedly connected to the side wall of the detection plate (1) by welding.

5. The device for detecting residual needle buckles of knitted garments according to claim 4, characterized in that: A telescopic shaft (7) for changing the length of the scraping plate (10) is provided at one end of the driving plate (6); an adjuster (8) for fixing the scraping plate (10) is provided on the telescopic shaft (7); a short-distance threaded rod (9) for vertically adjusting the scraping plate (10) is provided on the adjuster (8); a threaded hole is provided at the top end of the scraping plate (10) and is adapted to the short-distance threaded rod (9).

6. The device for detecting residual needle buckles of knitted garments according to claim 5, characterized in that: The front end of the scraping plate (10) is provided with a scraping groove (12) for covering the needle buckle residue, and the detection plate (1) is symmetrically provided with a bottom plate (11) for guiding the needle buckle residue, and the bottom plate (11) is adapted to the scraping plate (10).

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