Special-purpose air pipe device

Abstract

The utility model provides a special-purpose air pipe device, which belongs to the technical field of air pipes and comprises a temperature control assembly, the temperature control assembly comprises an inner insulation exhaust ceramic pipe, an outer insulation ceramic pipe is sleeved outside the inner insulation exhaust ceramic pipe, a heating section outer heat preservation layer tightly attached to the outer insulation ceramic pipe is arranged outside the outer insulation ceramic pipe, and a heating section outer heat preservation layer tightly attached to the heating section outer heat preservation layer is arranged outside the outer insulation ceramic pipe. One end of the inner insulation exhaust ceramic tube is in a flat shape expanding outwards and is provided with an exhaust port, and one end, far away from the exhaust port, of the outer insulation ceramic tube is provided with a communication groove, so that the problem that an original product is obtained by cutting and separating from an effective area in the middle of continuous strip-shaped glass is solved; the problems that independent cooling is set, meanwhile, independent heating is set to widen the width of the effective area, and the two can not be installed and used at the same position at the same time, so that the overall working efficiency is reduced are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of air duct production, in particular to an air duct device for special purposes. Background Art

[0002] Air duct is a piping system used for air transportation and distribution. There are two types: composite air duct and inorganic air duct. Composite air duct is represented by air duct and can be classified according to cross-sectional shape and material. The production of stainless steel air duct is to apply sealant (such as neutral glass glue) on the bite seam, rivet seam, flange corners and other gaps. Before applying sealant, the surface dust and oil should be removed. According to the cross-sectional shape, the air duct can be divided into circular air duct, rectangular air duct, oblate air duct and other types. Among them, the circular air duct has the smallest resistance but the largest height dimension and is complex to produce, so the application is mainly rectangular air duct. According to the material, the air duct can be divided into metal air duct, composite air duct and polymer air duct.

[0003] Chinese patent application number CN201120277440.3 discloses a novel fixing structure for an electric heating device for a duct machine and a duct machine. Its advantages and positive effects are as follows: 1. The electric heating components are fixed to a support frame and then fixedly mounted as a whole on the air outlet flange of the duct machine. The electric heating device can be installed on site, and users can choose according to their actual needs. 2. The electric heating component wires are connected to components in an electric control box used for electric heating alone. A separate power line is drawn from the electric control box to power the electric heating device, thereby not affecting the current of the entire machine. The terminal board and internal and external unit communication lines on the entire machine will not cause safety hazards due to excessive current. 3. The support frame is a sheet metal part, which eliminates safety hazards such as heating and ignition of the insulation cotton inside the duct machine.

[0004] However, when currently producing flexible glass and substrate glass using the downdraw method, the products are cut and separated from the effective area in the middle of a continuous ribbon of glass. In order to control the thickness accuracy of this effective area, an independent cooling mechanism is set up. At the same time, in order to widen the width of this effective area, an independent heating device is set up. At the same time, both cannot be installed and used at the same location, resulting in a decrease in overall work efficiency. To this end, we have proposed a special-purpose air duct device. Utility Model Content

[0005] In response to the deficiencies in the prior art, the utility model provides a special-purpose air duct device, which realizes a cooling state by introducing a working medium at room temperature into an air inlet, wherein the flow rate determines the cooling capacity; an independent heating element is energized through an electrode connector to realize a heating state, wherein the heating power determines the heating capacity; and the two are matched and adjusted to realize linear and precise adjustment of the working temperature.

[0006] In order to solve the above technical problems, the present invention solves the problem that the original product is obtained by cutting and separating the effective area in the middle of a continuous strip of glass through the following technical solutions. In order to control the thickness accuracy of this effective area, independent cooling is set. At the same time, in order to widen the width of this effective area, independent heating is set. For the same position, the two cannot be installed and used at the same time, resulting in a decrease in overall work efficiency.

[0007] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0008] A special-purpose air duct device includes a temperature control component, which includes an inner insulating exhaust ceramic tube, an outer insulating ceramic tube is sheathed on the outside of the inner insulating exhaust ceramic tube, and an outer insulation layer of the heating section is provided on the outside of the outer insulating ceramic tube, which is close to the outer insulation layer. One end of the inner insulating exhaust ceramic tube is flat and expanded outward, and an exhaust port is provided. A connecting groove is provided at the end of the outer insulating ceramic tube away from the exhaust port; it also includes a joint assembly, which is arranged on the inner insulating exhaust ceramic tube and fixedly connected thereto, and includes an air intake joint arranged on the end of the inner insulating exhaust ceramic tube away from the exhaust port, the air intake joint is fixedly connected to the inner insulating exhaust ceramic tube, and an air intake port is provided on the air intake joint; a thermocouple assembly, which is arranged on the air intake joint, and includes a thermocouple block arranged on the air intake joint and away from one end of the inner insulating exhaust ceramic tube.

[0009] In some embodiments, the temperature control assembly includes an independent heating element disposed in the outer insulating ceramic tube and sleeved on the outside of the inner insulating exhaust ceramic tube, and the independent heating element does not contact the inner insulating exhaust ceramic tube and the outer insulating ceramic tube.

[0010] In some embodiments, an electrode connector is provided at the end of the independent heating element, and the electrode connector is located outside the outer insulating ceramic tube through the connecting groove, and an insulating filling material is provided between the inner insulating exhaust ceramic tube and the outer insulating ceramic tube.

[0011] In some embodiments, the insulating filling material is used to fix the inner insulating exhaust ceramic tube and the outer insulating ceramic tube, and the insulating filling material is fixedly connected to the independent heating element, and both ends of the inner side of the outer insulating ceramic tube are fixedly connected to a high-temperature seal fixedly connected to the outside of the inner insulating exhaust ceramic tube.

[0012] In some embodiments, the joint assembly includes multiple sets of sealing rings disposed in the air inlet joint, and the multiple sets of sealing rings are fixedly connected to the inner insulating exhaust ceramic tube and the thermocouple block respectively.

[0013] In some embodiments, the width of the exhaust port ranges from 1 mm to 2 mm, which is conducive to keeping the exhaust speed within a controllable range.

[0014] In some embodiments, the angle between the flat opening of the exhaust port and the electrode connector is 45 degrees, which is conducive to adjustment within a controllable range, and the adjustment is continuous and linear, so precise control can be achieved.

[0015] In some embodiments, the independent heating element is isolated from the outside air after installation, which is beneficial for preventing pollution products related to oxidation products from affecting it, and at the same time, the life of the heating element is doubled.

[0016] In some embodiments, the sealing ring is in an "O" shape as a whole, which is beneficial for the connection between the sealing ring, the inner insulating exhaust ceramic tube and the thermocouple block.

[0017] In some embodiments, the thermocouple block is a standard thermocouple and is adapted to the air inlet connector, which facilitates the adaptation of the thermocouple block to air inlet connectors of different specifications.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] The utility model provides a special-purpose air duct device:

[0020] 1. The same device can realize the conversion between the cold and cooling states of the working medium. The temperature of the working medium can also be adjusted linearly and precisely. The cooling state is achieved by introducing the working medium at room temperature into the air inlet. The flow rate determines the cooling capacity. The heating state is achieved by energizing the independent heating element through the electrode connector. The heating power determines the heating capacity. The matching adjustment of the two can realize the linear and precise adjustment of the working temperature.

[0021] 2. The width control range is continuously and linearly adjustable, which can partially alleviate the optical anomalies caused by local thickness changes. The width control range can be adjusted by adjusting the angle between the exhaust port (narrow slit) and the horizontal plane. This range adjustment is continuous and linear, so precise control can be achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 It is a side view schematic diagram of the overall structure of the utility model;

[0025] Figure 3 This is a front view schematic diagram of the overall structure of the utility model in the direction of the exhaust port;

[0026] Figure 4 This is a schematic diagram of the internal cross-section of the overall structure of the utility model;

[0027] Figure 5 For the utility model Figure 4 Schematic diagram of the structure of the middle A area

[0028] Figure 6 This is a schematic diagram of the independent heating element and electrode connector of the present invention.

[0029] Explanation of the figure numbers: 1. Temperature control assembly; 2. Inner insulated exhaust ceramic tube; 3. Outer insulated ceramic tube; 4. Outer insulation layer of the heating section; 5. Exhaust port; 6. Connecting groove; 7. Connector assembly; 8. Air inlet connector; 9. Air inlet; 10. Thermocouple assembly; 11. Thermocouple block; 12. Independent heating element; 13. Electrode connector; 14. Insulating filling material; 15. High-temperature seal; 16. Sealing ring. DETAILED DESCRIPTION

[0030] The present invention is described in further detail below with reference to the accompanying drawings.

[0031] The following description is intended to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are for illustrative purposes only, and those skilled in the art will readily appreciate other obvious variations. The basic principles of the present invention as defined in the following description may be applied to other embodiments, variations, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the present invention.

[0032] Those skilled in the art should understand that, in the disclosure of the present invention, the terms "longitudinal", "transverse", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like to indicate directions or positions are based on the directions or positional relationships shown in the accompanying drawings, which are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or component referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the above terms should not be understood as limitations on the present invention.

[0033] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the elements may be multiple, and the term "one" should not be understood as a limitation on the quantity.

[0034] Example:

[0035] See also Figures 1-6 A special-purpose air duct device includes a temperature control component 1, which includes an inner insulating exhaust ceramic tube 2, an outer insulating ceramic tube 3 is sheathed on the outer surface of the inner insulating exhaust ceramic tube 2, and an outer insulating ceramic tube 3 is provided with an outer heat-insulating layer 4 of the heating section close to the outer insulating ceramic tube 3. One end of the inner insulating exhaust ceramic tube 2 is flat and expanded outward, and an exhaust port 5 is provided. A connecting groove 6 is provided on the end of the outer insulating ceramic tube 3 away from the exhaust port 5; and a joint component 7 is also included. The joint component 7 is arranged on the inner insulating exhaust ceramic tube 2 and fixedly connected thereto. It includes an air intake connector 8 arranged on the inner insulating exhaust ceramic tube 2 and away from one end of the exhaust port 5, the air intake connector 8 is fixedly connected to the inner insulating exhaust ceramic tube 2, and an air intake port 9 is opened on the air intake connector 8; a thermocouple assembly 10, the thermocouple assembly 10 is arranged on the air intake connector 8, which includes a thermocouple block 11 arranged on the air intake connector 8 and away from one end of the inner insulating exhaust ceramic tube 2, wherein the width range of the exhaust port 5 is between 1 mm and 2 mm. In addition, the thermocouple block 11 is a standard thermocouple and is adapted to the air intake connector 8.

[0036] In an embodiment of the present application, the temperature control component 1 includes an independent heating element 12 arranged in the outer insulating ceramic tube 3 and sleeved on the outside of the inner insulating exhaust ceramic tube 2. The independent heating element 12 does not contact the inner insulating exhaust ceramic tube 2 and the outer insulating ceramic tube 3. In addition, the independent heating element 12 is isolated from the outside air after installation.

[0037] In some embodiments, an electrode connector 13 is provided at the end of the independent heating element 12, and the electrode connector 13 is located outside the outer insulating ceramic tube 3 through a connecting groove. An insulating filling material 14 is provided between the inner insulating exhaust ceramic tube 2 and the outer insulating ceramic tube 3, wherein the flat mouth of the exhaust port 5 is oriented at an angle of 45 degrees to the electrode connector 13.

[0038] In some embodiments, the insulating filling material 14 is used to fix the inner insulating exhaust ceramic tube 2 and the outer insulating ceramic tube 3, and the insulating filling material 14 is fixedly connected to the independent heating element 12, and both ends of the inner interior of the outer insulating ceramic tube 3 are fixedly connected to a high-temperature seal 15 fixedly connected to the outside of the inner insulating exhaust ceramic tube 2.

[0039] In an embodiment of the present application, the joint assembly 7 includes multiple sets of sealing rings 16 disposed in the air intake joint 8 , and the multiple sets of sealing rings 16 are fixedly connected to the inner insulating exhaust ceramic tube 2 and the thermocouple block 11 respectively.

[0040] In some embodiments, the sealing ring 16 is in an “O” shape as a whole to connect the sealing ring 16 with the inner insulating exhaust ceramic tube 2 and the thermocouple block 11 .

[0041] During the implementation process, it is set at the working position before the forming and thinning process is about to start, and the narrow slit of the exhaust port 5 is perpendicular to the glass ribbon in front, with a spacing range of 10mm to 30mm, and an optimal value of 20mm. When the narrow slit of the exhaust port 5 is placed horizontally, the control area is the widest, and when it is placed vertically, the control area is the narrowest. When the control range needs to be adjusted, it can be achieved by rotating it around its own axis as the main axis and adjusting the angle between the narrow slit of the exhaust port 5 and the horizontal plane. When working, the cooling state is achieved by introducing a normal temperature working medium into the air inlet 9, and the flow rate determines the cooling capacity; through the electrode connection The head 13 energizes the independent heating element 12 to achieve the heating state. The size of the heating power determines the heating capacity; the two are matched and adjusted to achieve linear and precise adjustment of the working temperature. When the device is not working, the working medium flow and the heating element power are both "0". In this state, a stable monitoring temperature is obtained, which is defined as the reference benchmark balance point. If the working medium flow and the heating element power are adjusted above the reference benchmark balance point, the glass in the corresponding area will be thinner; if the working medium flow and the heating element power are adjusted below the reference benchmark balance point, the glass in the corresponding area will be thicker.

[0042] It should be noted that it has the characteristics of stable state, sensitive adjustment, and continuously adjustable thickness. When used in the down-draw method to produce flexible glass or substrate glass, it can maximize the utilization of equipment capacity and improve equipment efficiency while improving glass quality. At the same time, the device can also be expanded to equipment with this functional requirement.

[0043] Those skilled in the art will appreciate that the embodiments of the present invention described above and shown in the accompanying drawings are intended only as examples and do not limit the present invention. The objectives of the present invention have been fully and effectively achieved. The functions and structural principles of the present invention have been demonstrated and illustrated in the embodiments. Any variations or modifications may be made to the embodiments of the present invention without departing from the principles described.

Claims

1. A special purpose air duct device, characterized in that: include: A temperature control component (1), the temperature control component (1) comprising an inner insulating exhaust ceramic tube (2), an outer insulating ceramic tube (3) being sheathed on the outer side of the inner insulating exhaust ceramic tube (2), a heating section outer insulation layer (4) being provided on the outer side of the outer insulating ceramic tube (3) and being in close contact therewith, one end of the inner insulating exhaust ceramic tube (2) being flat and expanding outwards and having an exhaust port (5) formed thereon, and a connecting groove (6) being formed on the end of the outer insulating ceramic tube (3) away from the exhaust port (5); Also includes: A joint assembly (7), the joint assembly (7) being arranged on the inner insulating exhaust ceramic tube (2) and fixedly connected thereto, comprising an air intake joint (8) arranged on one end of the inner insulating exhaust ceramic tube (2) away from the exhaust port (5), the air intake joint (8) being fixedly connected to the inner insulating exhaust ceramic tube (2), and an air intake port (9) being provided on the air intake joint (8); A thermocouple assembly (10) is provided on the air inlet connector (8), comprising a thermocouple block (11) provided on the air inlet connector (8) and away from one end of the inner insulating exhaust ceramic tube (2).

2. The special-purpose air duct device according to claim 1, characterized in that: The temperature control assembly (1) includes an independent heating element (12) arranged in the outer insulating ceramic tube (3) and sleeved on the outside of the inner insulating exhaust ceramic tube (2), and the independent heating element (12) does not contact the inner insulating exhaust ceramic tube (2) and the outer insulating ceramic tube (3).

3. The special-purpose air duct device according to claim 2, characterized in that: An electrode connector (13) is provided at the end of the independent heating element (12), and the electrode connector (13) is located outside the outer insulating ceramic tube (3) through a connecting groove, and an insulating filling material (14) is provided between the inner insulating exhaust ceramic tube (2) and the outer insulating ceramic tube (3).

4. The special-purpose air duct device according to claim 3, characterized in that: The insulating filling material (14) is used to fix the inner insulating exhaust ceramic tube (2) and the outer insulating ceramic tube (3), and the insulating filling material (14) is fixedly connected to the independent heating element (12), and both ends of the inner portion of the outer insulating ceramic tube (3) are fixedly connected to a high-temperature seal (15) fixedly connected to the outer portion of the inner insulating exhaust ceramic tube (2).

5. The special-purpose air duct device according to claim 4, characterized in that: The joint assembly (7) includes multiple sets of sealing rings (16) arranged in the air intake joint (8), and the multiple sets of sealing rings (16) are fixedly connected to the inner insulating exhaust ceramic tube (2) and the thermocouple block (11) respectively.

6. The special-purpose air duct device according to claim 5, characterized in that: The width of the exhaust port (5) ranges from 1 mm to 2 mm.

7. The special-purpose air duct device according to claim 6, characterized in that: The angle between the flat opening of the exhaust port (5) and the electrode connector (13) is 45 degrees.

8. The special-purpose air duct device according to claim 7, characterized in that: After installation, the independent heating element (12) is isolated from the outside air.

9. The special-purpose air duct device according to claim 8, characterized in that: The sealing ring (16) is in an "O" shape as a whole.

10. The special-purpose air duct device according to claim 9, characterized in that: The thermocouple block (11) is a standard thermocouple and is adapted to the air inlet connector (8).

Images