Die arranging mechanism for electronic detonators
By designing the die arrangement mechanism of the electronic detonator and utilizing the transfer components of the conveying device and the die arrangement device, efficient material loading of the electronic detonator production line is achieved, which solves the problem of slow material loading speed in the existing technology and improves the processing efficiency and material loading efficiency of the production line.
Patent Information
- Application Number
- CN202422912426.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-27
AI Technical Summary
When processing electronic detonators of larger lengths on existing electronic detonator production lines, the material loading speed is slow, and it is easy for the production line to run out of products to process. Adding additional material loading modules will increase costs.
A die arrangement mechanism for electronic detonators is designed, including a conveying device and die arrangement devices located on both sides. A transfer component is provided for transferring empty carriers and materials. Materials are loaded through a manual die arrangement station and returned to the production line by a conveying device, which reduces waiting time. The double-station design improves material loading efficiency.
It improves the processing efficiency and material loading speed of the electronic detonator production line, reduces the waiting time for electronic detonator processing, and has an ingenious structural design that saves costs.
Smart Images

Figure CN223332262U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technology of electronic detonator production field, in particular to a die arrangement mechanism of electronic detonators. Background Art
[0002] Electronic detonators, also known as digital electronic detonators, digital detonators or industrial digital electronic detonators, are electric detonators that use electronic control modules to control the detonation process. The electronic control module refers to a dedicated circuit module placed inside the digital electronic detonator, which has the functions of detonation delay time control and detonation energy control, built-in detonator identity information code and detonation password, and can test its own functions, performance and the electrical properties of the detonator ignition element, and can communicate with the detonation controller and other external control equipment.
[0003] Electronic detonators consist of wires and rubber plugs and wire clamps connected to both ends of the wires. A production line is generally equipped with only one material loading module. When processing electronic detonators with longer lengths, the material loading speed is slow, and it is easy for the production line to have no products to process. If an additional material loading module is added, the cost of the production line will be greatly increased. Therefore, how to reasonably improve the processing efficiency of the production line has become a key research direction in the industry.
[0004] Therefore, it is necessary to design a new technical solution to solve the above problems. Utility Model Content
[0005] In view of this, the present invention aims to address the deficiencies in the prior art, and its main purpose is to provide a die arrangement mechanism for electronic detonators, which is provided with a conveying device and two die arrangement devices located on both sides of the conveying device. The conveying device is provided with a first transfer component for transferring empty carriers to the die arrangement device, and the die arrangement device is provided with a manual die arrangement station and a second transfer component for transferring materials to the conveying device. The empty carriers are loaded with electronic detonators at the manual die arrangement station and sent back to the production line through the conveying device, which can reduce the waiting time for electronic detonator processing and improve the processing efficiency of the production line. The loading port can supply empty carriers to two manual die arrangement stations at the same time. With the setting of double stations, the efficiency of material loading can be further improved, and the structural design is ingenious.
[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0007] A mold arranging mechanism for an electronic detonator comprises a conveying device and two mold arranging devices arranged on both sides of the conveying device; wherein:
[0008] The conveying device includes a cabinet, a material unloading track arranged on the top of the cabinet, and an empty carrier loading track arranged in the cabinet. The top of the cabinet is provided with a loading port. The loading port and the material unloading track are arranged in sequence on the top of the cabinet. The cabinet is provided with a first transfer component for transferring the empty carrier from the output end of the empty carrier loading track to the arrangement device through the loading port.
[0009] The arrangement device includes an arrangement loading track, an arrangement unloading track, a manual arrangement station, and a second transfer component for transferring materials from the arrangement loading track to the arrangement unloading track. The arrangement loading track is arranged corresponding to the loading port, and the arrangement unloading track is arranged corresponding to the input end of the material unloading track. The manual arrangement station is arranged on the arrangement loading track, and the manual arrangement station has a arrangement component for fixing the material on the empty carrier.
[0010] As a preferred solution, the demolding assembly includes a first support seat and a second support seat arranged on both sides of the demolding feeding track, and the first support seat and the second support seat are provided with a lifting assembly for lifting the empty carrier from the demolding feeding track and a driving assembly for driving the empty carrier for wire clamping on the side close to the demolding feeding track. The first support seat is provided with a first placement plate, a plurality of plug positioning members, and a first lifting assembly for driving the plug positioning member to move closer to or away from the first placement plate on the side away from the demolding feeding track. The second support seat is provided with a second placement plate, a plurality of wire clamp positioning members, and a second lifting assembly for driving the wire clamp positioning member to move closer to or away from the second placement plate on the side away from the demolding feeding track. Both the plug positioning members and the wire clamp positioning members can be raised and lowered, so that the plug and the wire clamp can be directly detached, which is convenient for unloading.
[0011] As a preferred solution, the first lifting assembly and the second lifting assembly both include a first vertical plate and a first lifting cylinder for driving the first vertical plate to lift and lower, and the rubber plug positioning member and the wire clamp positioning member are arranged on the corresponding first vertical plates.
[0012] As a preferred solution, the driving assembly includes a second lifting cylinder, a second vertical plate connected to the second lifting cylinder, and a plurality of clips arranged on the second vertical plate for opening the clamping part of the empty carrier; the lifting assembly includes a third lifting cylinder, a sliding block connected to the third lifting cylinder, and a lifting member arranged on the sliding block.
[0013] As a preferred solution, two second lifting cylinders are provided, the second vertical plate is connected to the two second lifting cylinders, the third lifting cylinder is arranged between the two second lifting cylinders, and the second vertical plate is provided with an avoidance groove for the lifting part to move around.
[0014] As a preferred solution, the first vertical plate, the second vertical plate and the sliding block are all slidably connected to the corresponding first support seat and the second support seat through a guide rail assembly.
[0015] As a preferred solution, the row-molding loading track and the row-molding unloading track are parallel to each other, and the second transfer component is arranged on the side of the output end of the row-molding loading track and the input end of the row-molding unloading track.
[0016] As a preferred solution, the first transfer component includes a vertical servo motor and a first mounting base connected to the vertical servo motor, and the second transfer component includes a transverse servo motor and a second mounting base connected to the transverse servo motor, and the first mounting base and the second mounting base are both provided with a first transfer track.
[0017] As a preferred solution, the first transfer track, material unloading track, empty carrier loading track, arrangement loading track, and arrangement unloading track are all provided with a double-speed chain and a drive motor for driving the double-speed chain. The first transfer track is equipped with a double-speed chain, and the tracks can be smoothly connected, and the structural design is ingenious.
[0018] As a preferred solution, the output end of the material unloading track and the input end of the empty carrier loading track are both provided with a third transfer component for transportation, and the third transfer component is provided with a second transfer track.
[0019] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical solution that:
[0020] Mainly, a conveying device and two sorting devices located on both sides of the conveying device are provided. The conveying device is provided with a first transfer component for transferring empty carriers to the sorting device. The sorting device is provided with a manual sorting station and a second transfer component for transferring materials to the conveying device. The empty carriers are loaded with electronic detonators at the manual sorting station and sent back to the production line through the conveying device. This can reduce the waiting time for electronic detonator processing and improve the processing efficiency of the production line. The loading port can supply empty carriers to two manual sorting stations at the same time. With the setting of double stations, the efficiency of material loading can be further improved. The structural design is ingenious.
[0021] In order to more clearly illustrate the structural features and effects of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a three-dimensional schematic diagram of a preferred embodiment of the present utility model;
[0023] Figure 2 yes Figure 1 A partial enlarged view of point A in the middle;
[0024] Figure 3 It is a three-dimensional schematic diagram from another perspective of a preferred embodiment of the present utility model;
[0025] Figure 4 This is a three-dimensional schematic diagram of the arrangement and detection assembly of the preferred embodiment of the present utility model;
[0026] Figure 5 This is a three-dimensional schematic diagram of the arrangement and detection assembly of the preferred embodiment of the present invention from another perspective;
[0027] Figure 6 It is a three-dimensional schematic diagram of the first transfer track of the preferred embodiment of the present utility model.
[0028] Description of the accompanying drawings:
[0029] 10. Conveying device 11. Cabinet
[0030] 111, loading port 12, material unloading track
[0031] 13. Empty carrier loading track 20. Scanning device
[0032] 21. Arrange the loading track 22. Arrange the unloading track
[0033] 23. Manual arrangement station 24. Second transfer component
[0034] 241. Horizontal servo motor 242. Second mounting seat
[0035] 30. First transfer assembly 31. Vertical servo motor
[0036] 32. First mounting seat 40. Third transfer assembly
[0037] 41. Second transfer track 50. Arrangement assembly
[0038] 51. First support seat 511. First placement plate
[0039] 512, rubber plug positioning member 52, second support seat
[0040] 521, second placement plate 522, wire clamp positioning piece
[0041] 523, second lifting assembly 524, first vertical plate
[0042] 525, first lifting cylinder 53, jacking assembly
[0043] 531, third lifting cylinder 532, sliding block
[0044] 533, lifting parts 54, driving components
[0045] 541, second lifting cylinder 542, second vertical plate
[0046] 543, connector 544, avoidance groove
[0047] 55. Guide rail assembly 60. First transfer rail
[0048] 71. Speed chain 72. Drive motor. DETAILED DESCRIPTION
[0049] First of all, it should be noted that in the description of the present invention, the terms "up", "down", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as a limitation on the present invention.
[0050] Please refer to Figures 1 to 6 As shown, it shows the specific structure of a preferred embodiment of the present utility model, including a conveying device 10 and two arranging devices 20 arranged on both sides of the conveying device 10.
[0051] The conveying device 10 includes a cabinet 11, a material unloading track 12 disposed on the top of the cabinet 11, and an empty carrier loading track 13 disposed within the cabinet 11. A loading port 111 is provided on the top of the cabinet 11. The loading port 111 and the material unloading track 12 are sequentially arranged on the top of the cabinet 11. A first transfer assembly 30 is disposed within the cabinet 11 for transferring an empty carrier from the output end of the empty carrier loading track 13 to the arrangement device 20 via the loading port 111.
[0052] Specifically, see Figure 3 As shown, the output end of the material unloading track 12 and the input end of the empty carrier loading track 13 are both provided with a third transfer component 40 for transportation, and the third transfer component 40 is provided with a second transfer track 41. The third transfer component 40 is also provided with a cylinder (not shown in the figure) for driving the second transfer track 41 to rise and fall, and a double-speed chain structure is provided on the second transfer track 41 to facilitate docking with the production line.
[0053] The arrangement device 20 includes an arrangement loading track 21, an arrangement unloading track 22, a manual arrangement station 23, and a second transfer assembly 24 for transferring materials from the arrangement loading track 21 to the arrangement unloading track 22. The arrangement loading track 21 is arranged corresponding to the loading port 111, and the arrangement unloading track 22 is arranged corresponding to the input end of the material unloading track 12. The manual arrangement station 23 is arranged on the arrangement loading track 21 and has an arrangement assembly 50 for fixing the material on the empty carrier.
[0054] Specifically, see Figure 2 、 Figure 4 and Figure 5 As shown, the arrangement assembly 50 includes a first support seat 51 and a second support seat 52 arranged on both sides of the arrangement loading track 21. The first support seat 51 and the second support seat 52 are provided with a lifting assembly 53 for lifting the empty carrier from the arrangement loading track 21 and a driving assembly 54 for driving the empty carrier for clamping the wire. The first support seat 51 is provided with a first placement plate 511 and a plurality of rubber plug positioning members on the side away from the arrangement loading track 21. 2. The second support seat 52 is provided with a first lifting assembly 512 for driving the rubber plug positioning member 512 to move closer to or away from the first placement plate 511; a second placement plate 521, a plurality of wire clamp positioning members 522, and a second lifting assembly 523 for driving the wire clamp positioning member 522 to move closer to or away from the second placement plate 521 on the side of the second support seat 52 away from the arrangement and loading track 21; the rubber plug positioning member 512 and the wire clamp positioning member 522 can both be raised and lowered, so that the rubber plug and the wire clamp can be directly detached, which is convenient for unloading;
[0055] Furthermore, the first lifting assembly and the second lifting assembly 523 each include a first vertical plate 524 and a first lifting cylinder 525 for driving the first vertical plate 524 to lift and lower. The rubber plug positioning member 512 and the wire clamp positioning member 522 are arranged on the corresponding first vertical plate 524. The driving assembly 54 includes a second lifting cylinder 541, a second vertical plate 542 connected to the second lifting cylinder 541, and a plurality of clamping parts for opening the empty carrier provided on the second vertical plate 542. The clamping part 543 of the empty carrier includes two clamping parts that can move relative to or toward each other. The clamping part 543 is provided with two clamping arms. The two clamping arms drive the two clamping parts to move toward each other and open to allow the wire to be loaded. After the clamping arms leave, the two clamping parts clamp the wire under the action of the elastic restoring force. The lifting assembly 53 includes a third lifting cylinder 531, a sliding block 532 connected to the third lifting cylinder 531, and a lifting part 533 provided on the sliding block 532;
[0056] Preferably, two second lifting cylinders 541 are provided, and the second vertical plates 542 are connected to the two second lifting cylinders 541. The provision of the two second lifting cylinders 541 makes the lifting of the first vertical plate 524 more balanced. The third lifting cylinder 531 is provided between the two second lifting cylinders 541. The second vertical plate 542 is provided with an avoidance groove 544 for the lifting member 533 to move around. The first vertical plate 524, the second vertical plate 542, and the sliding block 532 are all slidably connected to the corresponding first support seat 51 and the second support seat 52 through the guide rail assembly 55. The provision of the guide rail assembly 55 improves the accuracy of the lifting movement.
[0057] In this embodiment, the row loading track 21 and the row unloading track 22 are parallel to each other, and the second transfer component 24 is arranged on the side of the output end of the row loading track 21 and the input end of the row unloading track 22.
[0058] See Figure 3 and Figure 6 As shown, the first transfer component 30 includes a vertical servo motor 31 and a first mounting seat 32 connected to the vertical servo motor 31, and the second transfer component 24 includes a horizontal servo motor 241 and a second mounting seat 242 connected to the horizontal servo motor 241. The first mounting seat 32 and the second mounting seat 242 are both provided with a first transfer rail 60. The first transfer rail 60, the material unloading rail 12, the empty carrier loading rail 13, the arrangement loading rail 21, and the arrangement unloading rail 22 are all provided with a speed chain 71 and a drive motor 72 for driving the speed chain 71. The first transfer rail 60 is matched with the speed chain, and the rails can be smoothly connected, and the structural design is ingenious.
[0059] The design focus of this utility model is:
[0060] Mainly, a conveying device and two sorting devices located on both sides of the conveying device are provided. The conveying device is provided with a first transfer component for transferring empty carriers to the sorting device. The sorting device is provided with a manual sorting station and a second transfer component for transferring materials to the conveying device. The empty carriers are loaded with electronic detonators at the manual sorting station and sent back to the production line through the conveying device. This can reduce the waiting time for electronic detonator processing and improve the processing efficiency of the production line. The loading port can supply empty carriers to two manual sorting stations at the same time. With the setting of double stations, the efficiency of material loading can be further improved. The structural design is ingenious.
[0061] The above description is merely a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A mold arrangement mechanism for an electronic detonator, characterized in that: It includes a conveying device and two arrangement devices arranged on both sides of the conveying device; wherein: The conveying device includes a cabinet, a material unloading track arranged on the top of the cabinet, and an empty carrier loading track arranged in the cabinet. The top of the cabinet is provided with a loading port. The loading port and the material unloading track are arranged in sequence on the top of the cabinet. The cabinet is provided with a first transfer component for transferring the empty carrier from the output end of the empty carrier loading track to the arrangement device through the loading port. The arrangement device includes an arrangement loading track, an arrangement unloading track, a manual arrangement station, and a second transfer component for transferring materials from the arrangement loading track to the arrangement unloading track. The arrangement loading track is arranged corresponding to the loading port, and the arrangement unloading track is arranged corresponding to the input end of the material unloading track. The manual arrangement station is arranged on the arrangement loading track, and the manual arrangement station has a arrangement component for fixing the material on the empty carrier.
2. The mold arrangement mechanism of an electronic detonator according to claim 1, characterized in that: The demoulding assembly includes a first support seat and a second support seat arranged on both sides of the demoulding feeding track. The first support seat and the second support seat are provided with a lifting assembly for lifting the empty carrier from the demoulding feeding track and a driving assembly for driving the empty carrier for wire clamping. The first support seat is provided with a first placement plate, a plurality of rubber plug positioning members, and a first lifting assembly for driving the rubber plug positioning members to move closer to or away from the first placement plate on the side away from the demoulding feeding track. The second support seat is provided with a second placement plate, a plurality of wire clamp positioning members, and a second lifting assembly for driving the wire clamp positioning members to move closer to or away from the second placement plate on the side away from the demoulding feeding track.
3. The mold arrangement mechanism of an electronic detonator according to claim 2, characterized in that: The first lifting assembly and the second lifting assembly both include a first vertical plate and a first lifting cylinder for driving the first vertical plate to lift and lower. The rubber plug positioning member and the wire clamp positioning member are arranged on the corresponding first vertical plate.
4. The mold arrangement mechanism of an electronic detonator according to claim 3, characterized in that: The driving assembly includes a second lifting cylinder, a second vertical plate connected to the second lifting cylinder, and a plurality of clamping parts arranged on the second vertical plate for opening the clamping part of the empty carrier. The lifting assembly includes a third lifting cylinder, a sliding block connected to the third lifting cylinder, and a lifting part arranged on the sliding block.
5. The mold arrangement mechanism of an electronic detonator according to claim 4, characterized in that: There are two second lifting cylinders, the second vertical plate is connected to the two second lifting cylinders, the third lifting cylinder is arranged between the two second lifting cylinders, and the second vertical plate is provided with an avoidance groove for the lifting member to move around.
6. The mold arrangement mechanism of an electronic detonator according to claim 4, characterized in that: The first vertical plate, the second vertical plate and the sliding block are all slidably connected to the corresponding first supporting seat and the second supporting seat through a guide rail assembly.
7. The mold arrangement mechanism of an electronic detonator according to claim 1, characterized in that: The row-type loading track and the row-type unloading track are parallel to each other, and the second transfer component is arranged on the side of the output end of the row-type loading track and the input end of the row-type unloading track.
8. The mold arrangement mechanism of an electronic detonator according to claim 1, characterized in that: The first transfer assembly includes a vertical servo motor and a first mounting seat connected to the vertical servo motor, and the second transfer assembly includes a transverse servo motor and a second mounting seat connected to the transverse servo motor. The first mounting seat and the second mounting seat are both provided with a first transfer track.
9. The mold arrangement mechanism of an electronic detonator according to claim 8, characterized in that: The first transfer track, material unloading track, empty carrier loading track, arrangement loading track, and arrangement unloading track are all provided with a double-speed chain and a driving motor for driving the double-speed chain.
10. The mold arrangement mechanism of an electronic detonator according to claim 1, characterized in that: The output end of the material unloading track and the input end of the empty carrier loading track are both provided with a third transfer component for transportation, and the third transfer component is provided with a second transfer track.