Pipe core detection device for aluminum foil
By designing a tube core detection device for aluminum foil, using supports and pressure sensors to automatically detect the straightness of the tube core, and combining it with a drive device to rotate and observe the outer surface, the problems of cumbersome operation and low accuracy of traditional detection devices are solved, and efficient and automated detection effects are achieved.
Patent Information
- Application Number
- CN202422262286.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-09-14
AI Technical Summary
Traditional aluminum foil tube core detection devices are cumbersome to operate, have low accuracy and low efficiency, and it is difficult to efficiently detect the straightness of the tube core.
A tube core detection device for aluminum foil is designed. The straightness of the tube core is detected by a support and a pressure sensor, and the detection is automatic during the transportation process. The tube core is rotated by a drive device to observe the outer surface, and the automatic operation is achieved by combining a motor and a cylinder.
It improves the accuracy and efficiency of detection, simplifies operation, saves manpower, and realizes the automatic detection and appearance inspection of the tube core flatness.
Smart Images

Figure CN223332316U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum foil production, in particular to a tube core detection device for aluminum foil. Background Art
[0002] Due to its excellent properties, aluminum foil is widely used in food, beverages, cigarettes, medicines, photographic plates, household daily necessities, etc., usually as their packaging materials; electrolytic capacitor materials; insulation materials for buildings, vehicles, ships, houses, etc.; it can also be used as decorative gold and silver wire, wallpaper, and decorative trademarks for various stationery prints and light industrial products.
[0003] As a crucial carrier of aluminum foil, finished aluminum foil cores play a decisive role in the foil's appearance, quality, and yield. Therefore, testing aluminum foil cores is particularly important. Traditionally, core flatness testing involves placing the core on a platform, which is cumbersome, inaccurate, and inefficient. Therefore, this application provides an aluminum foil core testing device to address these issues. Utility Model Content
[0004] The technical problem to be solved by the present invention is to overcome the existing defects and provide a tube core detection device for aluminum foil, which can support and transport the tube core and automatically detect whether the tube core is straight during the tube core transportation process. The detection accuracy is high and the tube core with good straightness can be driven to rotate, so as to observe and detect the outer surface of the tube core, which can save manpower and improve work efficiency. It is simple to operate and easy to use, and can effectively solve the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a tube core detection device for aluminum foil, comprising a mounting frame, a detection shaft is installed on the upper end of the side of the mounting frame, a base is provided on the lower side of the detection shaft, and the upper side of the base is provided with a mounting plate with adjustable height, a support member for supporting the tube core is horizontally slidably provided on the upper side of the mounting plate, and a pressure sensor is provided on the side of the mounting plate for detecting the resistance encountered by the support member when it moves.
[0006] As a preferred technical solution of the present invention, one end of the detection shaft away from the mounting bracket is chamfered.
[0007] As a preferred technical solution of the present invention, a driving screw for driving the base to move is provided on the lower side of the mounting frame, and the driving screw is threadedly connected to the base, and a motor for controlling the rotation of the driving screw is provided on the mounting frame.
[0008] As a preferred technical solution of the present invention, a cylinder for controlling the up and down movement of the mounting plate is provided on the upper surface of the base.
[0009] As a preferred technical solution of the present invention, the support member includes a fixing frame, and two symmetrically arranged rollers are rotatably provided on the upper end of the side surface of the fixing frame, and the rollers are covered with rubber sleeves.
[0010] As an optimal technical solution of the present invention, a sliding rod is provided at the lower end of the fixing bracket, a sleeve is provided on the mounting plate, and the sliding rod is slidably arranged in the sleeve, and an elastic column in contact with the pressure sensor is provided on the side of the fixing bracket corresponding to the pressure sensor.
[0011] As a preferred technical solution of the present invention, a driving motor is provided on one side of the fixing frame, and pulleys are provided on the output shaft of the driving motor and the end of one of the roller shafts, and the two pulleys are connected by a belt.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] The tube core detection device for aluminum foil illustrated in the present invention can support and transport the tube core, and automatically detect whether the tube core is straight during the tube core transportation process. The detection accuracy is high, and the tube core with good straightness can be driven to rotate, so as to observe and detect the outer surface of the tube core, which can save manpower and improve work efficiency. It is simple to operate and easy to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the structure of the utility model;
[0015] Figure 2 It is a schematic diagram of the local structure of the utility model;
[0016] Figure 3 for Figure 2 Schematic diagram of the left view structure.
[0017] In the figure: 1 mounting frame, 2 detection shaft, 3 driving screw, 4 base, 41 cylinder, 42 mounting plate, 43 pressure sensor, 5 sleeve, 6 fixing frame, 61 sliding rod, 62 elastic column, 7 roller shaft, 71 rubber sleeve. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0019] See also Figure 1-3The utility model provides a technical solution: a tube core detection device for aluminum foil, comprising a mounting frame 1, a detection shaft 2 is mounted on the upper end of the side of the mounting frame 1, a base 4 whose moving direction is parallel to the detection shaft 2 is provided on the lower side of the detection shaft 2, a mounting plate 42 with adjustable height is provided on the upper side of the base 4, a support for supporting the tube core is horizontally slidably provided on the upper side of the mounting plate 42, a pressure sensor 43 is provided on the side of the mounting plate 42 for detecting the resistance encountered by the support when the support moves, the support comprises a fixing frame 6, two symmetrically arranged rollers 7 are rotatably provided on the upper end of the side of the fixing frame 6, a rubber sleeve 71 is provided on the roller 7, a slide rod 61 is provided on the lower end of the fixing frame 6, and a sleeve 5 is provided on the mounting plate 42 , and the slide rod 61 is slidably arranged in the sleeve 5, and the side of the fixing frame 6 corresponding to the pressure sensor 43 is provided with an elastic column 62 in contact with the pressure sensor 43. When the support member drives the tube core to move, if the tube core is not straight, the resistance of the tube core to the detection shaft 2 during the movement becomes greater and may even cause the tube core to be unable to move. The tube core drives the support member to move slower or stop. Since the base 4 is still moving normally, the support member will cause relative displacement between the base 4 and the mounting plate 42. The support member squeezes the pressure sensor 43 through the elastic column 62. The pressure on the pressure sensor 43 increases, and when the pressure sensor 43 detects that the value exceeds a certain value, it means that the straightness of the tube core does not meet the standard and there is deformation.
[0020] Furthermore, one end of the detection shaft 2 away from the mounting frame 1 is chamfered to facilitate the tube core to be mounted on the detection shaft 2 .
[0021] Furthermore, a driving screw 3 for driving the base 4 to move is provided on the lower side of the mounting frame 1, and the driving screw 3 is threadedly connected to the base 4, and a motor for controlling the rotation of the driving screw 3 is provided on the mounting frame 1. The motor drives the driving screw 3 to rotate, and the driving screw 3 drives the base 4 to move, and the base 4 drives the tube core to move through the support member.
[0022] Furthermore, a cylinder 41 is provided on the upper surface of the base 4 for controlling the up and down movement of the mounting plate 42, so as to facilitate adjustment of the height of the support member; in the non-detection state, the roller 7 with a rubber sleeve 71 supports the end of the detection shaft 2 away from the mounting frame 1.
[0023] Furthermore, a driving motor is provided on one side of the fixed frame 6, and pulleys are provided on the output shaft of the driving motor and the end of one of the roller shafts 7. The two pulleys are connected by a belt. When the tube core is completely sleeved on the detection shaft 2, the driving motor is controlled by an external controller, and the driving motor drives the roller shaft 7 to rotate through the transmission of the pulley and the belt. The roller shaft 7 drives the tube core to rotate on the detection shaft 2, and the outer surface of the tube core is observed and detected during the rotation of the tube core.
[0024] The surface of the detection shaft 2 is chrome-plated to increase the surface smoothness of the detection shaft 2.
[0025] The motor, drive motor and pressure sensor 43 used in the present invention are all commonly used electrical components in the prior art. Their working methods and circuit structures are well-known technologies and will not be elaborated here. The motor, drive motor and pressure sensor 43 are all electrically connected to the external controller, and the external controller can display the pressure value detected by the pressure sensor 43.
[0026] When using:
[0027] In the non-detection state, the roller shaft 7 covered with the rubber sleeve 71 supports the end of the detection shaft 2 away from the mounting frame 1;
[0028] In the detection state, the control cylinder 41 is shortened, and the cylinder 41 drives the mounting plate 42 downward, and the mounting plate 42 drives the support member downward. At this time, the end of the detection shaft 2 away from the mounting frame 1 is in a suspended state;
[0029] The motor is controlled by an external controller to rotate the driving screw 3, which drives the base 4 to move away from the mounting frame 1, thereby moving the roller 7 away from the side of the mounting frame 1.
[0030] Place the tube core on the roller 7 and control the cylinder 41 to extend. After the cylinder 41 extends, it drives the mounting plate 42 to move upward. The mounting plate 42 drives the support member to move upward. The support member drives the tube core to move up a certain distance and make the center axis of the tube core coincide with the center axis of the detection shaft 2.
[0031] The motor is controlled by an external controller to rotate in the opposite direction. The driving screw 3 drives the base 4 to move toward the mounting frame 1. The base 4 drives the mounting plate 42 to move via the cylinder 41. The mounting plate 42 drives the tube core to move toward the mounting frame 1 via the support member.
[0032] During the movement of the tube core, it is gradually sleeved on the detection shaft 2. During this process, there is a certain amount of friction between the detection shaft 2 and the tube core. When the straightness of the tube core is good, the friction force changes little, and the relative position between the base 4 and the support member changes little. After the tube core is completely sleeved on the detection shaft 2, the drive motor is controlled by an external controller to work. The drive motor drives the roller shaft 7 to rotate through the transmission of the pulley and the belt. The roller shaft 7 drives the tube core to rotate on the detection shaft 2. During the rotation of the tube core, its outer surface is observed and inspected.
[0033] When the straightness of the tube core is not good, the resistance of the detection shaft 2 during the movement of the tube core becomes greater and may even cause the tube core to be unable to move. At this time, since the base 4 moves normally, the movement speed of the tube core slows down or even stops moving, so that the tube core drives the support to move slower. In this process, the roller 7 drives the slide bar 61 to move slower through the fixed frame 6, while the sleeve 5 moves normally. Therefore, the fixed frame 6 and the slide bar 61 move relative to the sleeve 5. The fixed frame 6 drives the elastic column 62 to squeeze the pressure sensor 43. The pressure on the pressure sensor 43 increases, and when the pressure sensor 43 detects that the value exceeds a certain value, it means that the straightness of the tube core does not meet the standard and there is deformation.
[0034] The utility model can support and transport the tube core, and automatically detect whether the tube core is straight during the tube core transportation process with high detection accuracy. It can also drive the tube core with good straightness to rotate, so as to observe and detect the outer surface of the tube core, which can save manpower and improve work efficiency. It is simple to operate and easy to use.
[0035] The undisclosed parts of the present invention are all prior art, and their specific structures, materials and working principles will not be described in detail. Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A tube core detection device for aluminum foil, comprising a mounting frame (1), characterized in that: A detection shaft (2) is mounted on the upper end of the side of the mounting frame (1); a base (4) whose moving direction is parallel to the detection shaft (2) is provided on the lower side of the detection shaft (2); a height-adjustable mounting plate (42) is provided on the upper side of the base (4); a support member for supporting the tube core is horizontally slidably provided on the upper side of the mounting plate (42); a pressure sensor (43) is provided on the side of the mounting plate (42) for detecting the resistance encountered by the support member when it moves.
2. The aluminum foil tube core detection device according to claim 1, characterized in that: The end of the detection shaft (2) away from the mounting frame (1) is chamfered.
3. The aluminum foil tube core detection device according to claim 1, characterized in that: A driving screw (3) for driving the base (4) to move is provided on the lower side of the mounting frame (1), and the driving screw (3) is threadedly connected to the base (4), and a motor for controlling the rotation of the driving screw (3) is provided on the mounting frame (1).
4. The aluminum foil tube core detection device according to claim 1, characterized in that: The upper surface of the base (4) is provided with a cylinder (41) for controlling the upward and downward movement of the mounting plate (42).
5. The aluminum foil tube core detection device according to claim 1, characterized in that: The support member comprises a fixing frame (6), and two symmetrically arranged roller shafts (7) are rotatably arranged on the upper end of the side surface of the fixing frame (6), and a rubber sleeve (71) is sleeved on the roller shafts (7).
6. The aluminum foil tube core detection device according to claim 5, characterized in that: A slide bar (61) is provided at the lower end of the fixing frame (6), a sleeve (5) is provided on the mounting plate (42), and the slide bar (61) is slidably arranged in the sleeve (5), and an elastic column (62) in contact with the pressure sensor (43) is provided on a side of the fixing frame (6) corresponding to the pressure sensor (43).
7. The aluminum foil tube core detection device according to claim 5, characterized in that: A drive motor is provided on one side of the fixing frame (6), and pulleys are provided on the output shaft of the drive motor and at the end of one of the roller shafts (7), and the two pulleys are connected by a belt.