Torsion detection equipment for brush spring

By introducing protective components and detection components into the brush spring torque detection equipment, the safety hazard problem caused by the lack of equipment protection is solved, and safe and reliable spring torque detection and flexible adaptation to the detection of springs of different lengths are achieved.

CN223332615UActive Publication Date: 2025-09-12SUZHOU ALFRED AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422898851.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-09-12
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

Existing brush spring torque detection equipment lacks a protective structure, resulting in the risk of breakage during operation, endangering the safety of workers.

Method used

A brush spring torque detection device is designed, which includes a protective component, a detection component and a drive component. The protective component protects the staff through tempered glass and a slide structure, and the detection component drives the spring to perform torque detection through a stepper motor and a hydraulic cylinder.

Benefits of technology

It effectively prevents spring breakage from causing harm to workers, improves the practicality and safety of the equipment, and realizes flexible detection of springs of different lengths.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223332615U_ABST
    Figure CN223332615U_ABST
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Abstract

The utility model discloses a torsion detection device for a brush spring, and belongs to the technical field of spring detection equipment, the torsion detection device comprises a main body module and a detection module, the main body module comprises two supporting plates, a connecting rod is fixedly connected between the two supporting plates, the detection module is arranged between the two supporting plates, and the connecting rod is fixedly connected with the connecting rod. The detection module comprises a protection assembly arranged between the tops of the two supporting plates, a detection assembly is further arranged between the two supporting plates, a driving assembly is arranged on one supporting plate, and the driving assembly is connected with the detection assembly. According to the spring torsion detection device, the spring can be prevented from being broken to cause danger to workers during working, torsion detection can be carried out on the spring through arrangement of the detection assembly, the detection assembly can be driven to move through arrangement of the driving assembly, and torsion detection can be conveniently carried out on springs with different lengths.
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Description

Technical Field

[0001] The present application relates to the technical field of spring detection equipment, and more specifically, to a torque detection device for a brush spring. Background Art

[0002] Brushes are an important component of the motor, responsible for conducting current between the rotating parts and the stationary parts. Because they are mostly made of graphite, they are also called carbon brushes. Brushes are mostly assembled on the commutator or slip ring. They are a sliding contact body with the characteristics of smoothness, wear resistance, and good conductivity. The brush springs of automotive motors also need to be tested for torque during production, which requires the use of corresponding testing equipment.

[0003] According to the search, the Chinese patent with announcement number CN221173839U discloses a torque machine for spring performance testing, which includes a base, a lifting plate connected by a lifting assembly is provided on the base, a rotatable mounting plate is provided on the lifting plate, a driving mechanism is provided on the lifting plate and connected to the mounting plate to drive the mounting plate to rotate, a rotatable first shell is provided on the base, the first shell is connected to the base through a torque detection assembly, a second shell is fixed on the mounting plate, and a liftable fixing ring is provided on the first shell and the second shell, and the two sets of fixing rings are arranged opposite to each other, and a fixing groove for fixing the end of the spring is provided on the fixing ring. The utility model facilitates the rapid and stable fixation of the torsion spring, thereby effectively improving the detection efficiency and safety during the detection process.

[0004] Regarding the above-mentioned related technologies, the applicant believes that the lack of corresponding external protective structures leads to dangerous situations such as spring breakage during operation, making it difficult to ensure the safety of workers. Therefore, we propose a torque detection device for brush springs. Utility Model Content

[0005] In order to solve the above problems, the present application provides a brush spring torque detection device, which adopts the following technical solutions:

[0006] A torque detection device for a brush spring includes a main module and a detection module. The main module includes two support plates, a connecting rod is fixedly connected between the two support plates, the detection module is arranged between the two support plates, the detection module includes a protective component arranged between the tops of the two support plates, and a detection component is also arranged between the two support plates, a drive component is arranged on one of the support plates, and the drive component is connected to the detection component.

[0007] By adopting the above technical solution, the protective component can be installed when needed, so that the protective component can ensure the safety of the staff and improve practicality.

[0008] Furthermore, the protection assembly includes two groups of fixing blocks respectively fixedly connected to the two ends of the two support plates, and the two groups of fixing blocks are fixedly connected with fixing bars.

[0009] By adopting the above technical solution, the fixing strip can be installed.

[0010] Furthermore, the protection assembly also includes a protection frame slidably connected between the tops of the two fixing bars, and the protection frame is provided with tempered glass.

[0011] By adopting the above technical solution, workers can be prevented from being injured by situations such as spring breakage.

[0012] Furthermore, the protection component also includes two sliding grooves respectively opened on the top of the two fixed bars, the interiors of the two sliding grooves are slidably connected with sliding bars, and the tops of the two sliding bars are fixedly connected to the bottom of the protection frame.

[0013] By adopting the above technical solution, the protective frame can be moved and its position adjusted.

[0014] Furthermore, the detection assembly includes a fixing rod fixedly connected between the upper parts of the two support plates, a first mounting block fixedly connected between the surfaces of the two fixing rods, and a second mounting block slidably connected between the surfaces of the two fixing rods.

[0015] By adopting the above technical solution, the first mounting block and the second mounting block can be installed.

[0016] Furthermore, the detection assembly also includes a support block fixedly connected to one side of the second mounting block, a stepper motor is fixedly connected to the top of the support block, and an output end of the stepper motor extends to the other side of the second mounting block.

[0017] By adopting the above technical solution, the stepper motor can be installed.

[0018] Furthermore, the detection component also includes a first hook fixedly connected to the output end of the stepper motor, a second hook fixedly connected to one side of the first mounting block, and a spring body is provided between the second hook and the first hook.

[0019] By adopting the above technical solution, the spring body can be installed.

[0020] Furthermore, the drive assembly includes a mounting frame fixedly connected to one side of one of the support plates, a hydraulic cylinder fixedly connected to the interior of the mounting frame, and an output end of the hydraulic cylinder extends to the other side of one of the support plates, the output end of the hydraulic cylinder fixedly connected to a rectangular block, and the top of the rectangular block is fixedly connected to the bottom of the second mounting block.

[0021] By adopting the above technical solution, the second mounting block can be driven to telescopically move and adjust its position.

[0022] In summary, this application has the following beneficial technical effects:

[0023] (1) The setting of the protective component can prevent the spring from breaking during operation and causing danger to the staff, thereby improving the practicality of the device. The setting of the detection component can detect the torque of the spring;

[0024] (2) The setting of the fixing block facilitates the installation of the fixing bar, the setting of the protective frame facilitates the installation of the tempered glass, the setting of the slide groove facilitates the installation of the slide bar, and the setting of the tempered glass facilitates the staff to observe the process of testing the spring;

[0025] (3) By setting a stepper motor, the first hook can be driven to rotate step by step. By cooperating with the first hook and the second hook, the spring body can be easily installed. By setting a hydraulic cylinder, the rectangular block can be driven to move telescopically. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the overall structure of this application;

[0027] Figure 2 This is a schematic diagram of the explosion structure of this application;

[0028] Figure 3 This is a schematic diagram of the explosion structure of the protective component of this application;

[0029] Figure 4 This is a schematic diagram of the explosion structure of the detection component and the drive component of this application.

[0030] Description of the numbers in the figure:

[0031] 100, main body module; 110, support plate; 120, connecting rod;

[0032] 200. Detection module; 210. Protection assembly; 211. Fixed block; 212. Fixed bar; 213. Protection frame; 214. Tempered glass; 215. Slide groove; 216. Slide bar; 220. Detection assembly; 221. Fixed rod; 222. First mounting block; 223. Second mounting block; 224. Support block; 225. Stepper motor; 226. First hook; 227. Second hook; 228. Spring body; 230. Drive assembly; 231. Mounting frame; 232. Hydraulic cylinder; 233. Rectangular block. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; it is obvious that the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0034] In the description of this application, it should be noted that the terms "upper," "lower," "inner," "outer," "top / bottom," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this application and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0035] In the description of this application, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0036] The following is combined with Figure 1-4 This application is described in further detail.

[0037] See also Figure 1-4 A torque detection device for a brush spring includes a main body module 100 and a detection module 200. The main body module 100 includes two support plates 110, and a connecting rod 120 is fixedly connected between the two support plates 110. The detection module 200 is arranged between the two support plates 110. The detection module 200 includes a protective component 210 arranged between the tops of the two support plates 110, and a detection component 220 is also arranged between the two support plates 110. A driving component 230 is provided on one of the support plates 110, and the driving component 230 is connected to the detection component 220.

[0038] By setting the protection component 210, the spring can be prevented from breaking and causing danger to the staff during work. By setting the detection component 220, the spring can be tested for torque. By setting the driving component 230, the detection component 220 can be driven to move its position, which is convenient for torque testing of springs of different lengths.

[0039] The protective assembly 210 includes two groups of fixed blocks 211 respectively fixedly connected to the two ends of the two support plates 110, and the two groups of fixed blocks 211 are fixedly connected to fixed bars 212. The protective assembly 210 also includes a protective frame 213 slidably connected between the tops of the two fixed bars 212, and the protective frame 213 is provided with tempered glass 214. The protective assembly 210 also includes two sliding grooves 215 respectively opened at the tops of the two fixed bars 212, and the interiors of the two sliding grooves 215 are slidably connected to sliding bars 216, and the tops of the two sliding bars 216 are fixedly connected to the bottom of the protective frame 213.

[0040] By sliding the protective frame 213 between the tops of the two fixed bars 212, the sliding bar 216 can be slidably connected to the inner side of the slide groove 215, so that the protective frame 213 and the tempered glass 214 can be installed. By pushing the protective frame 213 to move, the sliding bar 216 can slide inside the slide groove 215, so that the position of the protective frame 213 and the tempered glass 214 can be adjusted, and then the position of the protective frame 213 and the tempered glass 214 can be adjusted according to the length of the spring, thereby improving practicality.

[0041] The detection assembly 220 includes a fixed rod 221 fixedly connected between the upper portions of the two support plates 110, a first mounting block 222 fixedly connected between the surfaces of the two fixed rods 221, and a second mounting block 223 slidably connected between the surfaces of the two fixed rods 221. The detection assembly 220 also includes a support block 224 fixedly connected to one side of the second mounting block 223, a stepper motor 225 fixedly connected to the top of the support block 224, and an output end of the stepper motor 225 extends to the other side of the second mounting block 223. The detection assembly 220 also includes a fixed connection to the output end of the stepper motor 225. A first hook 226 at the output end, a second hook 227 is fixedly connected to one side of the first mounting block 222, a spring body 228 is arranged between the second hook 227 and the first hook 226, the driving assembly 230 includes a mounting frame 231 fixedly connected to one side of one of the support plates 110, a hydraulic cylinder 232 is fixedly connected to the interior of the mounting frame 231, and the output end of the hydraulic cylinder 232 extends to the other side of one of the support plates 110, the output end of the hydraulic cylinder 232 is fixedly connected to a rectangular block 233, and the top of the rectangular block 233 is fixedly connected to the bottom of the second mounting block 223.

[0042] By starting the stepper motor 225, the stepper motor 225 will gradually drive the first hook 226 to twist the spring body 228, so that the torque of the spring body 228 can be detected. By starting the hydraulic cylinder 232, the second mounting block 223 can be driven by the rectangular block 233 to slide and adjust the position on the surface of the two fixed rods 221, so that it can be used with springs of different lengths, thereby improving practicality.

[0043] The implementation principle of the embodiment of the present application is as follows: when work needs to be carried out, the hydraulic cylinder 232 is first activated according to the length of the spring body 228 to be tested. The hydraulic cylinder 232 drives the second mounting block 223 to slide on the surface of the two fixed rods 221, thereby adjusting the distance between the first mounting block 222 and the second mounting block 223. Then, the spring body 228 to be tested is connected between the first hook 226 and the second hook 227. At this time, in order to ensure the safety of the staff, it is necessary to slide the protective frame 213 between the tops of the two fixed bars 212 so that the two sliding bars 216 can be slidably connected to the inner sides of the two sliding grooves 215 so that the protective frame 213 can be located outside the spring body 228, thereby protecting the staff. At this time, the stepper motor 225 is started, and the stepper motor 225 drives the first hook 226 to rotate, thereby driving the spring body 228 to rotate, thereby realizing the torque detection of the spring body 228. The staff can clearly observe the entire detection process through the tempered glass 214, thereby improving practicality.

[0044] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A brush spring torque detection device, comprising a main body module (100) and a detection module (200), characterized in that: The main body module (100) comprises two support plates (110), a connecting rod (120) is fixedly connected between the two support plates (110), and the detection module (200) is arranged between the two support plates (110); The detection module (200) comprises a protection component (210) arranged between the tops of two support plates (110), a detection component (220) is further arranged between the two support plates (110), a driving component (230) is arranged on one of the support plates (110), and the driving component (230) is connected to the detection component (220).

2. The brush spring torque detection device according to claim 1, characterized in that: The protection assembly (210) comprises two groups of fixing blocks (211) respectively fixedly connected to the two ends of the two support plates (110), and fixing bars (212) are fixedly connected to the two groups of fixing blocks (211).

3. The brush spring torque detection device according to claim 2, characterized in that: The protection assembly (210) further comprises a protection frame (213) slidably connected between the tops of the two fixing bars (212), and the protection frame (213) is provided with tempered glass (214).

4. The brush spring torque detection device according to claim 3, characterized in that: The protection component (210) further comprises two slide grooves (215) respectively provided on the tops of the two fixing bars (212); the interiors of the two slide grooves (215) are both slidably connected to a slide bar (216); the tops of the two slide bars (216) are both fixedly connected to the bottom of the protection frame (213).

5. The brush spring torque detection device according to claim 4, characterized in that: The detection assembly (220) comprises a fixing rod (221) fixedly connected between the upper parts of the two support plates (110), a first mounting block (222) fixedly connected between the surfaces of the two fixing rods (221), and a second mounting block (223) slidably connected between the surfaces of the two fixing rods (221).

6. The brush spring torque detection device according to claim 5, characterized in that: The detection assembly (220) further comprises a support block (224) fixedly connected to one side of the second mounting block (223); a stepper motor (225) is fixedly connected to the top of the support block (224), and an output end of the stepper motor (225) extends to the other side of the second mounting block (223).

7. The brush spring torque detection device according to claim 6, characterized in that: The detection assembly (220) further comprises a first hook (226) fixedly connected to the output end of the stepping motor (225); a second hook (227) is fixedly connected to one side of the first mounting block (222); and a spring body (228) is provided between the second hook (227) and the first hook (226).

8. The brush spring torque detection device according to claim 7, characterized in that: The driving assembly (230) comprises a mounting frame (231) fixedly connected to one side of one of the support plates (110); a hydraulic cylinder (232) is fixedly connected inside the mounting frame (231); an output end of the hydraulic cylinder (232) extends to the other side of one of the support plates (110); a rectangular block (233) is fixedly connected to the output end of the hydraulic cylinder (232); and a top of the rectangular block (233) is fixedly connected to a bottom of the second mounting block (223).

Citation Information

Patent Citations

  • Torsion machine for spring performance detection

    CN221173839U