Equipment for detecting six surfaces of appearance of battery cell
By introducing a feeding mechanism, a side detection mechanism, and a rotating mechanism into the six-sided inspection equipment for the battery cell appearance, and optimizing the spacing adjustment of the shooting components, rapid inspection of the four sides of the battery cell is achieved, solving the problems of low efficiency and high cost of existing equipment, improving inspection efficiency, and reducing equipment costs.
Patent Information
- Application Number
- CN202422527814.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-18
AI Technical Summary
Existing six-side inspection equipment for battery cell appearance has low inspection efficiency and high cost. The battery cells need to be transported to different locations for photography inspection of each side, and a set of photography components needs to be set up on each side.
A six-sided inspection device for the appearance of a battery cell was designed. It adopted a feeding mechanism, a side inspection mechanism, a rotating mechanism, a top surface inspection mechanism, and a bottom surface inspection mechanism. The first and second shooting components were used to photograph and inspect the two opposite sides of the battery cell. The rotating mechanism drove the side inspection mechanism and the feeding mechanism to rotate, and adjusted the spacing between the shooting components to achieve rapid inspection of the four sides of the battery cell.
The efficiency of battery cell detection is improved and the equipment cost is reduced. Through the optimized design of the rotating mechanism and the shooting components, the number of shooting components is reduced, the detection efficiency is improved and the cost is reduced.
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Figure CN223332913U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of detection equipment, and in particular to a six-side detection device for the appearance of a battery cell. Background Art
[0002] During the assembly process of battery cells, the blue film on the surface of the battery cells may suffer varying degrees of damage, such as blue film bubbles, foreign matter inside the film, blue film scratches, wrinkles, warping of the folded edge area, shell pits, sharp protrusions, blue film damage, edge indentations, and edge damage, which may lead to problems such as insulation and voltage resistance failure of the battery cells; the top cover surface of the battery cells may have technical problems such as missing and misaligned fixed patches; the poles of the battery cells are prone to scratches, gaps, contamination and other problems, which affect the appearance and performance of the battery cells and lead to the risk of explosion of the battery cells.
[0003] To detect these potential issues with battery cells, related art has proposed using six-sided inspection equipment to inspect the exterior surfaces of battery cells. However, this six-sided inspection equipment still has the following shortcomings in practical applications: During inspection, the battery cells must be transported to different locations for separate imaging and inspection of each side, resulting in low inspection efficiency. Furthermore, imaging and inspecting each side of the battery cell requires a set of imaging components, which is costly. Utility Model Content
[0004] The present application provides a six-side inspection device for the appearance of a battery cell to solve the technical problems of low inspection efficiency and high cost of the existing six-side inspection device for the appearance of a battery cell.
[0005] In order to solve the above technical problems, a technical solution adopted by this application is to provide a six-side inspection device for the appearance of a battery cell, comprising:
[0006] frame;
[0007] A feeding mechanism is provided on the frame and is used to transport the battery cells;
[0008] A side detection mechanism includes a first drive assembly, a first camera assembly, and a second camera assembly. The first drive assembly is disposed on a frame, and the first camera assembly and the second camera assembly are respectively connected to the first drive assembly. The first drive assembly is used to drive at least one of the first camera assembly and the second camera assembly to move so as to adjust the distance between the first camera assembly and the second camera assembly. The first camera assembly and the second camera assembly are respectively used to photograph and detect opposite sides of the battery cell on opposite sides of the battery cell on the feeding mechanism.
[0009] a rotating mechanism connected to one of the feeding mechanism and the side detection mechanism, and configured to drive one of the feeding mechanism and the side detection mechanism to rotate relative to the other, so that the first camera assembly and the second camera assembly are respectively aligned with two opposite sides of the battery cell on the feeding mechanism;
[0010] The top surface detection mechanism is arranged on the frame and is used to photograph and detect the top surface of the battery cell on the feeding mechanism;
[0011] The bottom surface detection mechanism is arranged on the frame and is used to photograph and detect the bottom surface of the battery cell.
[0012] As an embodiment, the first drive assembly includes:
[0013] A first power component, the first power component is arranged on the frame;
[0014] a first transmission component, the first transmission component being transmission-connected between the first power component and the first shooting assembly, and being configured to drive the first shooting assembly toward or away from the second shooting assembly under the drive of the first power component;
[0015] A second power component, the second power component is arranged on the frame;
[0016] The second transmission component is transmission-connected between the second power component and the second shooting assembly, so as to drive the second shooting assembly toward or away from the first shooting assembly under the drive of the second power component.
[0017] In one embodiment, the first transmission component includes a first screw rod and a first sliding seat, the first sliding seat is slidably connected to the first screw rod, and the first shooting assembly is connected to the first sliding seat;
[0018] The first power component includes a first motor, the output end of the first motor is in transmission connection with the first screw, and the first motor is used to drive the first screw to rotate so that the first sliding seat drives the first shooting assembly to move along the first screw toward or away from the second shooting assembly;
[0019] The second transmission component includes a second screw rod and a second sliding seat, the second sliding seat is slidably connected to the second screw rod, and the second shooting assembly is connected to the second sliding seat;
[0020] The second power component includes a second motor, the output end of the second motor is connected to the second screw, and the second motor is used to drive the second screw to rotate so that the second sliding seat drives the second shooting assembly to move along the second screw toward or away from the first shooting assembly.
[0021] As an embodiment, the first shooting component includes a first 2D camera and a first 3D camera, the first 2D camera is used to capture a two-dimensional image of the side of the battery cell on the feeding mechanism, and the first 3D camera is used to capture a three-dimensional image of the side of the battery cell on the feeding mechanism; and / or,
[0022] The second shooting component includes a second 2D camera and a second 3D camera. The second 2D camera is used to shoot a two-dimensional image of the side of the battery cell on the feeding mechanism, and the second 3D camera is used to shoot a three-dimensional image of the side of the battery cell on the feeding mechanism.
[0023] As an embodiment, the six-side inspection device for the appearance of a battery cell includes at least two feeding mechanisms, each feeding mechanism is used to feed the battery cell along a first horizontal direction, and at least two feeding mechanisms are distributed side by side along a second horizontal direction, and the second horizontal direction is perpendicular to the first horizontal direction;
[0024] The six-sided inspection equipment for the appearance of the battery cell also includes a first horizontal moving component and a first lifting component. The output end of the first lifting component is connected to the side detection mechanism to drive the side detection mechanism to move up and down. The first horizontal moving component is connected to the frame, and the output end of the first horizontal moving component is connected to the first lifting component to drive the first lifting component to drive the side detection mechanism to move along the second horizontal direction, so that the side detection mechanism moves to the top of at least two feeding mechanisms respectively.
[0025] As an embodiment, the feeding mechanism includes:
[0026] Carrying platform, the carrying platform is used to carry the battery cells;
[0027] a first clamping jaw assembly connected to the carrying platform and configured to clamp the battery cell on the carrying platform from opposite sides of the carrying platform;
[0028] The second horizontal moving component is connected to the frame, and the output end of the second horizontal moving component is connected to the carrying platform to drive the carrying platform to drive the first clamping claw component to move horizontally along the first horizontal direction.
[0029] As an embodiment, the feeding mechanism further includes a negative pressure driving component, the carrying platform is provided with an adsorption hole, and the negative pressure driving component is connected to the adsorption hole to provide the adsorption hole with negative pressure to adsorb the battery cell on the carrying platform.
[0030] As an embodiment, the rotating mechanism includes:
[0031] A gear connected to one end of the carrying platform to drive the carrying platform and the first clamping jaw assembly to rotate;
[0032] Rack, which is meshed with the gear;
[0033] The third power component is arranged on the second horizontal moving component, and the output end of the third power component is connected to the rack transmission to drive the rack to drive the gear and the carrying platform to rotate horizontally.
[0034] As an embodiment, the top surface detection mechanism includes a third shooting assembly, a second lifting assembly and a third horizontal moving assembly. The third shooting assembly is used to shoot and detect the top surface of the battery cell on the feeding mechanism. The output end of the second lifting assembly is connected to the third shooting assembly to drive the third shooting assembly to move up and down. The third horizontal moving assembly is connected to the frame. The output end of the third horizontal moving assembly is connected to the second lifting assembly to drive the second lifting assembly to drive the third shooting assembly to move in the second horizontal direction.
[0035] The bottom surface detection mechanism includes a fourth horizontal moving component and a fourth shooting component. The fourth horizontal moving component is connected to the frame. The output end of the fourth horizontal moving component is connected to the fourth shooting component to drive the fourth shooting component to move in the first horizontal direction.
[0036] As an embodiment, the six-side inspection device for the appearance of a battery cell further includes a loading robot, the loading robot mechanism includes a loading robot arm, a first buffer, and a second clamping jaw assembly, the loading robot arm is connected to the frame, the output end of the loading robot arm is connected to the second clamping jaw assembly to drive the second clamping jaw assembly to clamp the battery cell and place it on the feeding mechanism to realize the loading of the battery cell, the first buffer is connected between the loading robot arm and the second clamping jaw assembly to provide buffering protection when the loading robot arm drives the second clamping jaw assembly to move; and / or,
[0037] The six-sided inspection equipment for the appearance of battery cells also includes a blanking robot. The blanking robot mechanism includes a blanking robot arm, a second buffer component, and a third clamping assembly. The blanking robot arm is connected to the frame, and the output end of the blanking robot arm is connected to the third clamping assembly to drive the third clamping assembly to clamp the battery cell and move it away from the feeding mechanism to realize the blanking of the battery cell. The second buffer component is connected between the blanking robot arm and the third clamping assembly to provide buffering protection when the blanking robot arm drives the third clamping assembly to move.
[0038] The beneficial effects of the present application are: the six-sided inspection equipment for the appearance of a battery cell provided by the present application performs photographing and inspection on a group of relative sides of the battery cell through the first shooting component and the second shooting component, and the rotating mechanism drives the side detection mechanism and the feeding mechanism to rotate relative to each other, so that the other group of relative sides of the battery cell are respectively facing the first shooting component and the second shooting component, and at the same time, the first driving component drives the first shooting component and the second shooting component to move and change the spacing to quickly adapt to the other group of relative sides of the battery cell. In this way, by changing the relative position of the side detection mechanism and the battery cell and adjusting the shooting spacing, the two shooting components can realize photographing and inspection of the four sides of the battery cell, which is beneficial to reducing the cost of the six-sided inspection equipment for the appearance of the battery cell and improving the inspection efficiency of the battery cell. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without inventive efforts. Among them:
[0040] Figure 1 This is a schematic diagram of the three-dimensional structure of the six-side inspection device for the appearance of a battery cell provided in an embodiment of the present application;
[0041] Figure 2 yes Figure 1 A schematic diagram of the three-dimensional structure of the side detection mechanism, the first horizontal moving assembly, and the first lifting assembly of the six-sided inspection equipment for the appearance of a battery cell;
[0042] Figure 3 yes Figure 1 A schematic diagram of the three-dimensional structure of the top surface detection mechanism of the six-sided inspection equipment for the appearance of a battery cell;
[0043] Figure 4 yes Figure 1 A schematic diagram of the three-dimensional structure of the feeding mechanism of the six-sided inspection equipment for the appearance of a battery cell from a first perspective;
[0044] Figure 5 yes Figure 1 A schematic diagram of the three-dimensional structure of the feeding mechanism of the six-sided inspection equipment for the appearance of a battery cell from a second perspective;
[0045] Figure 6 yes Figure 1 A schematic diagram of the three-dimensional structure of the bottom surface detection mechanism of the six-sided inspection equipment for the appearance of a battery cell;
[0046] Figure 7 yes Figure 1 Schematic diagram of the three-dimensional structure of the loading robot of the six-sided inspection equipment for the battery cell appearance;
[0047] Figure 8 yes Figure 1 Schematic diagram of the three-dimensional structure of the unloading robot of the six-sided inspection equipment for the battery cell appearance;
[0048] Figure 9 yes Figure 1 Schematic diagram of the three-dimensional structure of the battery cell.
[0049] Explanation of reference numerals: 100, frame; 101, first horizontal moving assembly; 102, first lifting assembly; 110, side detection mechanism; 111, first screw rod; 112, first sliding seat; 113, first motor; 114, first 2D camera; 115, first 3D camera; 116, second screw rod; 117, second sliding seat; 118, second motor; 119, second 2D camera; 120, second 3D camera; 130, feeding mechanism; 131, first clamping jaw assembly; 132, second horizontal moving assembly; 133, carrying platform; 134, negative pressure driving assembly; 135, adsorption hole; 140, rotating mechanism; 141 , gear; 142, rack; 143, third power component; 150, top surface detection mechanism; 151, third horizontal moving assembly; 152, second lifting assembly; 153, third shooting assembly; 160, bottom surface detection mechanism; 161, fourth horizontal moving assembly; 162, fourth shooting assembly; 163, loading robot arm; 164, first buffer; 165, second clamping assembly; 166, unloading robot arm; 167, second buffer; 168, third clamping assembly; 170, battery cell; 171, top surface; 172, bottom surface; 173, first side surface; 174, second side surface; 175, third side surface; 176, fourth side surface. DETAILED DESCRIPTION
[0050] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0051] It should be noted that if the embodiments of the present application involve directional indications (such as up, down, left, right, front, back, etc.), such directional indications are only used to explain the relative position relationship, movement, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0052] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present application, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this application.
[0053] See also Figures 1-9 As shown, the six-side inspection device for the appearance of a battery cell provided in the present application includes a frame 100 , a feeding mechanism 130 , a side inspection mechanism 110 , a rotating mechanism 140 , a top surface inspection mechanism 150 and a bottom surface inspection mechanism 160 .
[0054] The feeding mechanism 130 is provided on the frame 100 and is used to transport the battery cells 170 . By transporting the battery cells 170 to the position to be inspected, the battery cells 170 can be photographed and inspected in cooperation with the side inspection mechanism 110 .
[0055] See also Figure 2 As shown, the side detection mechanism 110 includes a first drive assembly, a first camera assembly, and a second camera assembly. The first drive assembly is mounted on the frame 100, and the first camera assembly and the second camera assembly are respectively connected to the first drive assembly. The first drive assembly is used to drive at least one of the first camera assembly and the second camera assembly to move to adjust the distance between the first camera assembly and the second camera assembly. The first camera assembly and the second camera assembly are respectively used to photograph and inspect the opposite sides of the battery cell 170 from opposite sides of the battery cell 170 on the feeding mechanism 130. When photographing and inspecting the side of the battery cell 170, the feeding mechanism 130 transports the battery cell 170 to the bottom of the side detection mechanism 110. The first drive assembly then adjusts the distance between the first camera assembly and the second camera assembly, thereby adjusting the focal length of the first camera assembly and the second camera assembly to facilitate photographing and inspecting the opposite sides of the battery cell 170.
[0056] The rotating mechanism 140 is connected to one of the feeding mechanism 130 and the side detection mechanism 110, and is used to drive one of the feeding mechanism 130 and the side detection mechanism 110 to rotate relative to the other, so that the side detection mechanism 110 is directly opposite two different opposite side surfaces of the battery cell 170 on the feeding mechanism 130. Through the configuration of the rotating mechanism 140, after the first and second camera assemblies complete the imaging and inspection of a set of opposite side surfaces of the battery cell 170, the rotating mechanism 140 rotates one of the side detection mechanism 110 and the feeding mechanism 130, so that the first and second camera assemblies are directly opposite the next set of opposite side surfaces of the battery cell 170 and also perform imaging and inspection. The configuration of the rotating mechanism 140 improves the efficiency of the battery cell six-side appearance inspection equipment in inspecting the battery cells 170. Since the detection equipment in the related art needs to set up a group of shooting components for each side of the battery cell 170 to perform shooting and detection, the battery cell appearance six-side detection equipment in the present application reduces two groups of shooting components through the setting of the rotating mechanism 140, thereby reducing the cost of the battery cell appearance six-side detection equipment.
[0057] The top surface detection mechanism 150 is installed on the frame 100 and is used to photograph and inspect the top surface 171 of the battery cell 170 on the feeding mechanism 130. After the side detection mechanism 110 photographs and inspects the battery cell 170, the feeding mechanism 140 transports the battery cell 170 to the bottom of the top surface detection mechanism 150 and photographs and inspects the top surface 171 of the battery cell 170.
[0058] The bottom surface detection mechanism 160 is disposed on the frame 100 and is used to photograph and detect the bottom surface 172 of the battery cell 170 .
[0059] As an embodiment, the first drive assembly includes a first power component, a first transmission component, a second power component and a second transmission component.
[0060] The first power component is mounted on the frame 100. The first transmission component is in driving connection between the first power component and the first camera assembly, and is used to drive the first camera assembly toward or away from the second camera assembly under the drive of the first power component. The first power component drives the first transmission component to move the first camera assembly, thereby adjusting the distance between the first and second camera assemblies. This allows the rotation mechanism 140 to drive the battery cells 170 on the feeding mechanism 130 to rotate, and the distance between the first and second camera assemblies can be adjusted to allow for imaging and inspection of opposite sides of the battery cells 170 of varying thicknesses.
[0061] A second power component is mounted on the frame 100. A second transmission component is drivingly connected between the second power component and the second camera assembly, thereby driving the second camera assembly toward or away from the first camera assembly. The second power component drives the second transmission component to move the second camera assembly, thereby adjusting the spacing between the first and second camera assemblies. This allows the battery cells 170 on the feed mechanism 130 to rotate after the rotation mechanism 140 drives the first and second camera assemblies to rotate, thereby allowing for imaging and inspection of opposing sides of the battery cells 170 of varying thicknesses.
[0062] In the above scheme, the first and second camera assemblies are driven by different power components to adjust the distance between them. That is, the first and second camera assemblies do not share a power component when adjusting the distance. Of course, in specific applications, as an alternative embodiment, the first and second camera assemblies can also share the same power component when adjusting the distance. Specifically, in this alternative embodiment, the first drive assembly includes a first transmission component, a second transmission component, and a fourth power component. The fourth power component is disposed on the frame 100. The first transmission component is transmission-connected between the fourth power component and the first camera assembly to drive the first camera assembly toward or away from the second camera assembly under the drive of the fourth power component. The second transmission component is transmission-connected between the fourth power component and the second camera assembly to drive the second camera assembly toward or away from the first camera assembly under the drive of the fourth power component, thereby adjusting the distance between the first and second camera assemblies. By having the fourth power component simultaneously power the first and second transmission components, the cost of the battery cell six-side appearance inspection equipment is reduced.
[0063] See also Figure 2 As shown, as an embodiment, the first transmission component includes a first screw rod 111 and a first sliding seat 112. The first sliding seat 112 is slidably connected to the first screw rod 111, and the first shooting assembly is connected to the first sliding seat 112. The setting of the first screw rod 111 and the first sliding seat 112 provides the first shooting assembly with movement support in the second horizontal direction.
[0064] The first power component includes a first motor 113, the output end of the first motor 113 is transmission-connected to the first screw rod 111, and the first motor 113 is used to drive the first screw rod 111 to rotate so that the first sliding seat 112 drives the first shooting assembly to move along the first screw rod 111 toward or away from the second shooting assembly. The first motor 113 provides rotational force to the first screw rod 111, so that the first sliding seat 112 can drive the first shooting assembly to slide on the first screw rod 111.
[0065] The second transmission component includes a second screw rod 116 and a second sliding seat 117. The second sliding seat 117 is slidably connected to the second screw rod 116. The second shooting assembly is connected to the second sliding seat 117. The arrangement of the second screw rod 116 and the second sliding seat 117 provides the second shooting assembly with movement support in the second horizontal direction.
[0066] The second power component includes a second motor 118, the output end of the second motor 118 is transmission-linked to the second screw rod 116, and the second motor 118 is used to drive the second screw rod 116 to rotate so that the second sliding seat 117 drives the second shooting assembly to move along the second screw rod 116 toward or away from the first shooting assembly. The second motor 118 provides rotational force to the second screw rod 116, so that the second sliding seat 117 can drive the second shooting assembly to slide on the second screw rod 116.
[0067] In one embodiment, the first imaging component includes a first 2D camera 114 and a first 3D camera 115. The first 2D camera 114 is used to capture a two-dimensional image of the side surface of the battery cell 170 on the feeding mechanism 130, while the first 3D camera 115 is used to capture a three-dimensional image of the side surface of the battery cell 170 on the feeding mechanism 130. The six-side inspection apparatus for the battery cell appearance also includes a control computer. The first 2D camera 114 and the first 3D camera 115 transmit the captured two-dimensional and three-dimensional images, respectively, to the control computer. The control computer analyzes the two-dimensional and three-dimensional images to determine whether there is damage on the side surface and curved surface of the battery cell 170 and calculate the location and depth of the damage.
[0068] In one embodiment, the second imaging assembly includes a second 2D camera 119 and a second 3D camera 120. The second 2D camera 119 is used to capture a two-dimensional image of the side of the battery cell 170 on the feeding mechanism 130, while the second 3D camera 120 is used to capture a three-dimensional image of the side of the battery cell 170 on the feeding mechanism 130. The second 2D camera 119 and the second 3D camera 120 capture the battery cell 170 directly opposite the first 2D camera 114 and the first 3D camera 115, and transmit the resulting two-dimensional and three-dimensional images to a control computer. The control computer analyzes the two-dimensional and three-dimensional images to determine whether there is damage on the side and curved surface of the battery cell 170 and calculate the location and depth of the damage.
[0069] See also Figure 1 、 Figure 4 、 Figure 5As shown, as an embodiment, the six-sided inspection apparatus for the appearance of a battery cell includes at least two feeding mechanisms 130, each of which is used to transport battery cells 170 along a first horizontal direction, and at least two feeding mechanisms 130 are arranged side by side along a second horizontal direction, which is perpendicular to the first horizontal direction. By arranging two groups of feeding mechanisms 130 side by side in the second horizontal direction, when the side inspection mechanism 110 is photographing and inspecting the battery cells 170 on one of the feeding mechanisms 130, the other feeding mechanism 130 is simultaneously loading the battery cells 170, so that the next group of battery cells 170 can be quickly photographed and inspected, thereby improving the overall inspection efficiency of the six-sided inspection apparatus for the appearance of a battery cell.
[0070] As an embodiment, the six-sided inspection device for the appearance of battery cells includes two feeding mechanisms 130 distributed side by side in the second horizontal direction, and can also be replaced by three, four or more feeding mechanisms 130. By setting up two feeding mechanisms 130, when the side inspection mechanism 110 is photographing and inspecting the battery cells 170 on one of the feeding mechanisms 130, the other feeding mechanism 130 is simultaneously performing loading work, so as to quickly carry out photographing and inspection of the next group of battery cells 170, thereby improving the overall inspection efficiency of the six-sided inspection device for the appearance of battery cells.
[0071] The six-sided inspection equipment for the appearance of a battery cell also includes a first horizontal moving assembly 101 and a first lifting assembly 102. The output end of the first lifting assembly 102 is connected to the side inspection mechanism 110 to drive the side inspection mechanism 110 to move up and down. The first horizontal moving assembly 101 is connected to the frame 100, and the output end of the first horizontal moving assembly 101 is connected to the first lifting assembly 102 to drive the first lifting assembly 102 to drive the side inspection mechanism 110 to move along a second horizontal direction, so that the side inspection mechanism 110 is moved above at least two feeding mechanisms 130. Through the arrangement of the first horizontal moving assembly 101 and the first lifting assembly 102, the side inspection mechanism 110 can move up and down and in the second horizontal direction, so that the side inspection mechanism 110 can quickly move close to the battery cell 170 on the feeding mechanism 130.
[0072] As an embodiment, the feeding mechanism 130 includes one or more supporting platforms 133 , a first clamping assembly 131 and a second horizontal moving assembly 132 .
[0073] The carrying platform 133 is used to carry the battery cells 170. The first clamping assembly 131 is connected to the carrying platform 133 and is used to clamp the battery cells 170 on the carrying platform 133 from opposite sides of the carrying platform 133. The second horizontal movement assembly 132 is connected to the frame 100, and the output end of the second horizontal movement assembly 132 is connected to the carrying platform 133 to drive the carrying platform 133 to drive the first clamping assembly 131 to move horizontally along a first horizontal direction. When the battery cells 170 are placed on the carrying platform 133, the first clamping assembly 131 clamps the battery cells 170 on the carrying platform 133 on both sides of the carrying platform 133. After the battery cells 170 on the carrying platform 133 are clamped, the second horizontal movement assembly 132 drives the carrying platform 133 to move below the side detection mechanism 110, so that the side detection mechanism 110 can photograph and detect the battery cells 170 on the carrying platform 133.
[0074] As an embodiment, the feeding mechanism 130 further includes a negative pressure drive assembly 134. The carrying platform 133 is provided with adsorption holes 135. The negative pressure drive assembly 134 is connected to the adsorption holes 135 to provide negative pressure for the adsorption holes 135 to adsorb the battery cell 170 onto the carrying platform 133. When the carrying platform 133 moves with the battery cell 170 to the bottom of the side detection mechanism 110, the first clamping jaw assembly 131 releases the battery cell 170, and the battery cell 170 is adsorbed on the carrying platform 133 by the negative pressure. At this time, the side detection mechanism 110 photographs and detects the side of the battery cell 170. The battery cell 170 is adsorbed on the carrying platform 133 through the negative pressure drive assembly 134 and the adsorption holes 135, so that the battery cell 170 is not blocked on the side when being photographed by the side detection mechanism 110, thereby improving the accuracy and efficiency of the photographing and detection.
[0075] As an embodiment, the rotating mechanism 140 includes a gear 141 , a rack 142 and a third power component 143 .
[0076] Gear 141 is connected to one end of the support platform 133 to drive the support platform 133 and the first clamping assembly 131 to rotate. Rack 142 is meshed with gear 141. A third power component 143 is provided on the second horizontal movement assembly 132, and its output end is transmission-connected to rack 142 to drive rack 142, thereby driving gear 141 and the support platform 133 to rotate horizontally. After the side detection mechanism 110 completes photographing and inspecting two opposing side surfaces of the battery cell 170, the third power component 143 drives rack 142 to move. Since rack 142 is meshed with gear 141, the movement of rack 142 drives gear 141 to rotate, thereby rotating the support platform 133. At this point, the battery cell 170 is attracted to the support platform 133 by negative pressure. The rotation of the support platform 133 drives the battery cell 170 to rotate synchronously, positioning the next two opposing side surfaces of the battery cell 170 directly opposite the first and second imaging assemblies, respectively, for photographic inspection.
[0077] As an implementation, see Figure 3 As shown, the top surface inspection mechanism 150 includes a third camera assembly 153, a second lifting assembly 152, and a third horizontal movement assembly 151. The third camera assembly 153 is used to photograph and inspect the top surface 171 of the battery cell 170 on the feeding mechanism 130. The output end of the second lifting assembly 152 is connected to the third camera assembly 153 to drive the third camera assembly 153 to move up and down. The third horizontal movement assembly 151 is connected to the frame 100. The output end of the third horizontal movement assembly 151 is connected to the second lifting assembly 152 to drive the second lifting assembly 152 to move the third camera assembly 153 in a second horizontal direction. When the second horizontal movement assembly 132 drives the carrying platform 133 to move below the top surface inspection mechanism 150, the third horizontal movement assembly 151 and the second lifting assembly 152 drive the third camera assembly 153 to approach the battery cell 170 on the carrying platform 133 and face the top surface 171 of the battery cell 170, so as to facilitate photographing and inspecting the top surface 171 of the battery cell 170.
[0078] The third camera assembly 153 includes a third 2D camera and a third 3D camera. The third 2D camera is used to capture a two-dimensional image of the top surface 171 of the battery cells 170 on the feeding mechanism 130, while the third 3D camera is used to capture a three-dimensional image of the top surface 171 of the battery cells 170 on the feeding mechanism 130. The third 2D camera and the third 3D camera transmit the resulting two-dimensional and three-dimensional images, respectively, to a control computer. The control computer analyzes the two-dimensional and three-dimensional images to determine whether the top surface 171 of the battery cells 170 on the feeding mechanism 130 is damaged, as well as the location and depth of the damage.
[0079] As an implementation, see Figure 6As shown, bottom surface detection mechanism 160 includes a fourth horizontal motion assembly 161 and a fourth camera assembly 162. Fourth horizontal motion assembly 161 is connected to frame 100. The output end of fourth horizontal motion assembly 161 is connected to fourth camera assembly 162 to drive fourth camera assembly 162 to move in a first horizontal direction. When the loading robot grips battery cell 170, it first passes over bottom surface detection mechanism 160. After bottom surface detection mechanism 160 captures bottom surface 172 of battery cell 170, battery cell 170 is then placed on carrying platform 133.
[0080] The fourth imaging assembly 162 includes a fourth 2D camera and a fourth 3D camera. The fourth 2D camera is used to capture a two-dimensional image of the bottom surface 172 of the battery cell 170 on the loading robot, while the fourth 3D camera is used to capture a three-dimensional image of the bottom surface 172 of the battery cell 170 on the loading robot. The fourth 2D camera and the fourth 3D camera transmit the captured two-dimensional and three-dimensional images, respectively, to the control computer. The control computer analyzes the received two-dimensional and three-dimensional images to determine whether the bottom surface 172 of the battery cell 170 on the loading robot is damaged, as well as the location and depth of the damage.
[0081] As an implementation, see Figure 7 、 Figure 8 As shown, the six-sided inspection equipment for the appearance of a battery cell also includes a loading robot. The loading robot mechanism includes a loading robot arm 163, a first buffer 164, and a second clamping jaw assembly 165. The loading robot arm 163 is connected to the frame 100. The output end of the loading robot arm 163 is connected to the second clamping jaw assembly 165 to drive the second clamping jaw assembly 165 to clamp the battery cell 170 and place it on the feeding mechanism 130 to achieve the loading of the battery cell 170. The first buffer 164 is connected between the loading robot arm 163 and the second clamping jaw assembly 165 to provide buffering protection when the loading robot arm 163 drives the second clamping jaw assembly 165 to move. The loading robot arm 163 drives the second clamping jaw assembly 165 to move, clamps the battery cell 170 to be inspected above the bottom surface inspection mechanism 160, and photographs and inspects the bottom surface 172 of the battery cell 170, and places the battery cell 170 on the carrying platform 133 to complete the loading work. During loading, second gripper assembly 165 grips battery cell 170 and moves it above bottom surface detection mechanism 160. Loading robot arm 163 then drives second gripper assembly 165 to rest directly above fourth camera assembly 162. This captures and inspects bottom surface 172 of battery cell 170 held by second gripper assembly 165. After capturing the bottom surface 172 of battery cell 170, battery cell 170 is placed on carrying platform 133. The provision of first buffer member 164 improves equipment safety when loading robot arm 163 drives second gripper assembly 165 to move, thereby extending the service life of loading robot arm 163 and reducing maintenance costs.
[0082] As an embodiment, the six-sided inspection equipment for the appearance of a battery cell also includes a blanking robot. The blanking robot mechanism includes a blanking robot arm 166, a second buffer 167, and a third clamping assembly 168. The blanking robot arm 166 is connected to the frame 100. The output end of the blanking robot arm 166 is connected to the third clamping assembly 168 to drive the third clamping assembly 168 to clamp the battery cell 170 and move it away from the feeding mechanism 130 to achieve the blanking of the battery cell 170. The second buffer 167 is connected between the blanking robot arm 166 and the third clamping assembly 168 to provide buffering protection when the blanking robot arm 166 drives the third clamping assembly 168 to move. The blanking robot arm 166 drives the third clamping assembly 168 to move, clamping and moving the inspected battery cell 170 on the carrying platform 133 to the next station to complete the blanking work. The provision of the second buffer member 167 improves the equipment safety when the unloading robot arm 166 drives the third clamping jaw assembly 168 to move, thereby increasing the service life of the unloading robot arm 166 and reducing maintenance costs.
[0083] The following is the workflow of the six-side inspection equipment for battery cell appearance. A battery cell 170 includes a top surface 171, a bottom surface 172, a first side surface 173, a second side surface 174, a third side surface 175, and a fourth side surface 176. First, the loading robot grips the battery cell 170 to be inspected and carries it above the bottom surface inspection mechanism 160. The fourth 3D camera and the fourth 2D camera on the bottom surface inspection mechanism 160 then photograph the bottom surface 172 of the battery cell 170. The loading robot then places the battery cell 170 on the supporting platform 133 of the feeding mechanism 130. The first gripper assembly 131 grips the battery cell 170 on both sides of the supporting platform 133, stably placing it on the supporting platform 133. The second horizontal movement assembly 132 then drives the supporting platform 133 to move, causing the supporting platform 133 to move the battery cell 170 below the side inspection mechanism 110. In order to facilitate the side detection mechanism 110 to photograph the side of the battery cell 170, the first clamping jaw assembly 131 is opened at this time, and the negative pressure driving assembly 134 provides vacuum negative pressure for the adsorption hole 135, and the battery cell 170 on the carrying platform 133 is adsorbed on the carrying platform 133 through the negative pressure. At this time, the first horizontal moving assembly 101 and the first lifting assembly 102 drive the side detection mechanism 110 to move, so that the first shooting assembly and the second shooting assembly are respectively facing the first side 173 and the second side 174 of the battery cell 170, and photograph the first side 173 and the second side 174 of the battery cell 170. The rotating mechanism 140 then drives the carrying platform 133 to rotate the battery cell 170, so that the third side 175 and the fourth side 176 of the battery cell 170 are facing the first camera assembly and the second camera assembly, respectively. At this time, the first camera assembly and the second camera assembly move and adjust the distance to photograph and inspect the third side 175 and the fourth side 176 of the battery cell 170. After photographing and inspecting the third side 175 and the fourth side 176, the side inspection mechanism 110 moves to the other feeding mechanism 130 to prepare for photographing and inspecting. At this time, the first clamping assembly 131 re-clamps the battery cell 170 on the carrying platform 133, and the second horizontal moving assembly 132 drives the carrying platform 133 to move to the bottom of the top surface detection mechanism 150, so that the third shooting assembly 153 can shoot and detect the top surface 171 of the battery cell 170 on the carrying platform 133. After the shooting and detection are completed, the first clamping assembly 131 releases the battery cell 170, the negative pressure driving assembly 134 releases the vacuum negative pressure, and the unloading robot clamps the battery cell 170 on the carrying platform 133 and moves it away from the carrying platform 133, and sends the battery cell 170 to the next workstation.
[0084] To sum up, the six-sided inspection equipment for the appearance of battery cells provided in the present application performs photographing and inspection on a group of relative sides of the battery cell through the first shooting component and the second shooting component. The rotating mechanism 140 drives the side detection mechanism 110 and the feeding mechanism 130 to rotate relative to each other, so that the other group of relative sides of the battery cell are respectively facing the first shooting component and the second shooting component. At the same time, the first driving component drives the first shooting component and the second shooting component to move and change the spacing to quickly adapt to the other group of relative sides of the battery cell. In this way, by changing the relative position of the side detection mechanism 110 and the battery cell and adjusting the shooting spacing, the two shooting components can realize photographing and inspection of the four sides of the battery cell, which is beneficial to reducing the cost of the six-sided inspection equipment for the appearance of battery cells and improving the inspection efficiency of the battery cells.
[0085] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A six-sided inspection device for battery cell appearance, characterized in that: include: rack(100); a feeding mechanism (130), the feeding mechanism (130) being arranged on the frame (100), and the feeding mechanism (130) being used to transport the battery cells (170); A side detection mechanism (110) comprises a first driving assembly, a first photographing assembly, and a second photographing assembly, wherein the first driving assembly is arranged on the frame (100), the first photographing assembly and the second photographing assembly are respectively connected to the first driving assembly, the first driving assembly is used to drive at least one of the first photographing assembly and the second photographing assembly to move so as to adjust the distance between the first photographing assembly and the second photographing assembly, and the first photographing assembly and the second photographing assembly are respectively used to photograph and detect the two opposite sides of the battery cell (170) on the feeding mechanism (130); a rotating mechanism (140), the rotating mechanism (140) being connected to one of the feeding mechanism (130) and the side detection mechanism (110), and the rotating mechanism (140) being used to drive one of the feeding mechanism (130) and the side detection mechanism (110) to rotate relative to the other, so that the first shooting component and the second shooting component are respectively opposite to two different opposite sides of the battery cell (170) on the feeding mechanism (130); a top surface detection mechanism (150), the top surface detection mechanism (150) being arranged on the frame (100) and being used for photographing and detecting the top surface (171) of the battery cell (170) on the feeding mechanism (130); A bottom surface detection mechanism (160) is provided on the frame (100) and is used for photographing and detecting the bottom surface (172) of the battery cell (170).
2. The six-side inspection device for battery cell appearance according to claim 1, characterized in that: The first drive assembly comprises: a first power component, the first power component being arranged on the frame (100); a first transmission component, the first transmission component being transmission-connected between the first power component and the first shooting assembly, and configured to drive the first shooting assembly toward or away from the second shooting assembly under the drive of the first power component; a second power component, the second power component being arranged on the frame (100); A second transmission component is transmission-connected between the second power component and the second shooting assembly, so as to drive the second shooting assembly toward or away from the first shooting assembly under the drive of the second power component.
3. The six-side inspection device for battery cell appearance according to claim 2, characterized in that: The first transmission component comprises a first screw rod (111) and a first sliding seat (112), the first sliding seat (112) is slidably connected to the first screw rod (111), and the first shooting assembly is connected to the first sliding seat (112); The first power component includes a first motor (113), an output end of the first motor (113) is in transmission connection with the first screw rod (111), and the first motor (113) is used to drive the first screw rod (111) to rotate so that the first sliding seat (112) drives the first shooting component to move along the first screw rod (111) toward or away from the second shooting component; The second transmission component comprises a second screw rod (116) and a second sliding seat (117), the second sliding seat (117) is slidably connected to the second screw rod (116), and the second shooting assembly is connected to the second sliding seat (117); The second power component includes a second motor (118), an output end of the second motor (118) is transmission-linked to the second screw rod (116), and the second motor (118) is used to drive the second screw rod (116) to rotate so that the second sliding seat (117) drives the second shooting assembly to move along the second screw rod (116) toward or away from the first shooting assembly.
4. The six-side inspection device for battery cell appearance according to claim 3, characterized in that: The first shooting component includes a first 2D camera (114) and a first 3D camera (115), wherein the first 2D camera (114) is used to shoot a two-dimensional image of the side of the battery cell (170) on the feeding mechanism (130), and the first 3D camera (115) is used to shoot a three-dimensional image of the side of the battery cell (170) on the feeding mechanism (130); and / or, The second shooting component includes a second 2D camera (119) and a second 3D camera (120), wherein the second 2D camera (119) is used to shoot a two-dimensional image of the side of the battery cell (170) on the feeding mechanism (130), and the second 3D camera (120) is used to shoot a three-dimensional image of the side of the battery cell (170) on the feeding mechanism (130).
5. The six-side inspection device for battery cell appearance according to any one of claims 1 to 4, characterized in that: The battery cell appearance six-side inspection device comprises at least two feeding mechanisms (130), each of the feeding mechanisms (130) is used to transport the battery cell (170) along a first horizontal direction, and the at least two feeding mechanisms (130) are distributed side by side along a second horizontal direction, and the second horizontal direction is perpendicular to the first horizontal direction; The six-side inspection device for the appearance of a battery cell further comprises a first horizontal moving component (101) and a first lifting component (102), wherein the output end of the first lifting component (102) is connected to the side inspection mechanism (110) for driving the side inspection mechanism (110) to move upward and downward, the first horizontal moving component (101) is connected to the frame (100), and the output end of the first horizontal moving component (101) is connected to the first lifting component (102) for driving the first lifting component (102) to drive the side inspection mechanism (110) to move along the second horizontal direction, so that the side inspection mechanism (110) is moved above the at least two feeding mechanisms (130) respectively.
6. The six-side inspection device for battery cell appearance according to claim 5, characterized in that: The feeding mechanism (130) comprises: A carrying platform (133), the carrying platform (133) being used to carry the battery cell (170); a first clamping jaw assembly (131), the first clamping jaw assembly (131) being connected to the carrying platform (133) and being used to clamp the battery cell (170) on the carrying platform (133) from opposite sides of the carrying platform (133); A second horizontal moving component (132) is connected to the frame (100), and an output end of the second horizontal moving component (132) is connected to the carrying platform (133) to drive the carrying platform (133) to drive the first clamping claw component (131) to move horizontally along the first horizontal direction.
7. The six-side inspection device for battery cell appearance according to claim 6, characterized in that: The feeding mechanism (130) further includes a negative pressure driving component (134), the carrying platform (133) is provided with an adsorption hole (135), and the negative pressure driving component (134) is connected to the adsorption hole (135) to provide the adsorption hole (135) with negative pressure to adsorb the battery cell (170) onto the carrying platform (133).
8. The six-side inspection device for battery cell appearance according to claim 7, characterized in that: The rotating mechanism (140) comprises: a gear (141), the gear (141) being connected to one end of the carrying platform (133) to drive the carrying platform (133) and the first clamping jaw assembly (131) to rotate; a rack (142), the rack (142) being meshedly connected with the gear (141); A third power component (143) is provided on the second horizontal moving assembly (132), and an output end of the third power component (143) is transmission-connected to the rack (142) for driving the rack (142) to drive the gear (141) and the supporting platform (133) to rotate horizontally.
9. The six-side inspection device for battery cell appearance according to any one of claims 1 to 4, characterized in that: The top surface detection mechanism (150) comprises a third shooting component (153), a second lifting component (152) and a third horizontal moving component (151); the third shooting component (153) is used to shoot and detect the top surface (171) of the battery cell (170) on the feeding mechanism (130); the output end of the second lifting component (152) is connected to the third shooting component (153) to drive the third shooting component (153) to move up and down; the third horizontal moving component (151) is connected to the frame (100); the output end of the third horizontal moving component (151) is connected to the second lifting component (152) to drive the second lifting component (152) to drive the third shooting component (153) to move in the second horizontal direction; The bottom surface detection mechanism (160) comprises a fourth horizontal moving component (161) and a fourth shooting component (162); the fourth horizontal moving component (161) is connected to the frame (100); an output end of the fourth horizontal moving component (161) is connected to the fourth shooting component (162) for driving the fourth shooting component (162) to move in a first horizontal direction.
10. The six-side inspection device for battery cell appearance according to claim 1, characterized in that: The six-side inspection device for the appearance of a battery cell further includes a loading robot, and the loading robot mechanism includes a loading robot arm (163), a first buffer member (164), and a second clamping jaw assembly (165). The loading robot arm (163) is connected to the frame (100), and the output end of the loading robot arm (163) is connected to the second clamping jaw assembly (165) to drive the second clamping jaw assembly (165) to clamp the battery cell (170) and place it on the feeding mechanism (130) to realize the loading of the battery cell (170). The first buffer member (164) is connected between the loading robot arm (163) and the second clamping jaw assembly (165) to provide buffer protection when the loading robot arm (163) drives the second clamping jaw assembly (165) to move; and / or, The six-sided inspection device for the appearance of a battery cell also includes a blanking robot, and the blanking robot mechanism includes a blanking robot arm (166), a second buffer member (167), and a third clamping assembly (168). The blanking robot arm (166) is connected to the frame (100), and the output end of the blanking robot arm (166) is connected to the third clamping assembly (168) to drive the third clamping assembly (168) to clamp the battery cell (170) and move it away from the feeding mechanism (130) to realize the blanking of the battery cell (170). The second buffer member (167) is connected between the blanking robot arm (166) and the third clamping assembly (168) to provide buffering protection when the blanking robot arm (166) drives the third clamping assembly (168) to move.